Contents: Lubricants, working fluids and…⇩ Cylinder head dimensions ⇩ Oil pressure specifications ⇩ Tightening torques ⇩
Lubricants, working fluids and sealants
| Position | Technical specifications |
| Motor oil SAE 5W-30 | WSS-M2C913-B |
| Sealant for oil pan, camshaft support and front engine cover | WSE-M4G323-A4 |
Cylinder head dimensions
| Description | mm |
| Maximum flatness - in longitudinal and diagonal measurements | 0,10 |
| Roughness of the mating surface | 0,02 |
| Cylinder head gasket thickness | |
| Piston protrusion 0.310 - 0.400 mm | 1.1 (one tooth) |
| Piston protrusion 0.401 - 0.450 mm | 1.15 (two teeth) |
| Piston protrusion 0.451 - 0.500 mm | 1,2 (three teeth) |
Oil pressure specifications
| Description | bar |
| Minimum oil pressure at idle | 1,25 |
| Minimum oil pressure at 2000 rpm | 2,0 |
[The article was copied from this resource LRMAN.RU]
Tightening torques
| Description | Nm | lb-ft |
| Gearbox to engine mounting bolts | 40 | 30 |
| Engine mount nut | 80 | 59 |
| Engine Mount Bolts | 80 | 59 |
| Engine Mount Bracket Bolts | 63 | 46 |
| Cylinder head cover bolts | 10 | 7 |
| + Valve rocker arm axle mounting bolts | ||
| Stage 1 | 10 | 7 |
| Stage 2 | Another 30 degrees | |
| Bolts of the gas distribution mechanism guide chain | 15 | 11 |
| The nut of the tensioner of the gas distribution mechanism drive chain | 15 | 11 |
| Timing Chain Tensioner Bolts | 15 | 11 |
| Oil pump drive chain tensioner bolts | 22 | 16 |
| Camshaft Sprocket Bolts | 35 | 24 |
| High Pressure Fuel Pump Sprocket Bolts | 33 | 26 |
| Generator bolts | 48 | 35 |
| Generator support bracket bolts | 25 | 18 |
| Exhaust Gas Recirculation (EGR) Valve to EGR Valve Outlet Pipe Bolts | 10 | 7 |
| Bolts securing the EGR valve to the EGR heat exchanger | 23 | 17 |
| Exhaust manifold to EGR heat exchanger mounting bolts | 23 | 17 |
| Intake Manifold Bolts | 15 | 11 |
| Intake manifold to EGR valve outlet pipe mounting bolts | 10 | 7 |
| Coolant pump mounting bolts | 23 | 17 |
| Oil level indicator tube bolt | 10 | 7 |
| Oil pump oil intake pipe bolts | 10 | 7 |
| Oil filter housing bolts | 23 | 17 |
| Oil pump bolts | 10 | 7 |
| Oil pan drain plug | 23 | 17 |
| Oil pressure relay | 15 | 11 |
| Oil pan bolts | ||
| Stage 1 | 7 | 5 |
| Stage 2 | 14 | 10 |
| Coolant manifold bolts | 10 | 7 |
| EGR heat exchanger to cylinder head mounting bolts | 23 | 17 |
| + Cylinder head mounting bolts | A | - |
| Front Engine Cover Bolts | 14 | 10 |
| Front Engine Cover Nuts | 10 | 7 |
| Glow plugs | 10 | 7 |
| Power Steering Pump Bolts | 23 | 17 |
| Power Steering Pump Bracket Bolts | 23 | 17 |
| Exhaust manifold bolts | 40 | 30 |
| + Exhaust manifold nuts | 40 | 30 |
| + Exhaust manifold studs | 20 | 15 |
| Turbocharger Oil Return Line Bolts | 10 | 7 |
| Turbocharger Oil Return Line Clamp Bolt | 22 | 16 |
| Turbocharger Oil Feed Line Banjo Screw | 35 | 26 |
| Engine lifting eye bolts | 22 | 16 |
| Crankshaft Position Sensor (CKP) Bolt | 7 | 5 |
| + Crankshaft pulley bolts | ||
| Stage 1 | 45 | 33 |
| Stage 2 | Another 120 degrees | |
| Crankshaft rear oil seal support bolts | 10 | 7 |
| + Flywheel bolts | ||
| Stage 1 | 25 | 18 |
| Stage 2 | 40 | 30 |
| Stage 3 | Another 48 degrees | |
| Main bearing cap bolts. | ||
| Stage 1 | 45 | 33 |
| Stage 2 | 80 | 59 |
| Stage 3 | Another 105 degrees | |
| Connecting rod bearing cap bolts | ||
| Stage 1 | 30 | 22 |
| Stage 2 | Another 100 degrees | |
| Ladder Frame Bolts | 23 | 17 |
| Camshaft Housing Bolts | A | - |
| Fuel injector clamp bolt | ||
| Stage 1 | 6 | 4 |
| Stage 2 | Another 180 degrees |
+ New nuts/bolts/studs need to be installed
A - Refer to the procedure in this section
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