Catalog of all site pages
Freelander 2
General information
Using the manual
Warnings, Cautions, and Notes
Removal and installation procedures
How to use the guide
Repair manual structure
Vehicle weight and dimensions
Repair technique
General service information
Car at a service station
Accumulator battery
Towing a car
General installation instructions
Detergents
General inspection of nodes
Joints and joint surfaces
Locking devices
Parallel Thread Parts
Designations of bolts and nuts
Ball and roller bearings
Hydraulic brake system
Flexible pipes and hoses
Precautions when working with electrical equipment
Fuel Handling Precautions
Oil seals
Safety precautions when working with the personal protection system (SRS)
Airbag and seatbelt pretensioner activation
Replacing SRS System Components After Operation
Deployment of the frontal airbag
Deployment of the side airbag
Curtain air curtain modules
Car rear impact
Air Conditioning Precautions
Solvents, sealants and adhesives
Precautionary measures
Health and Precautions
Acids and alkalis
Airbags
Air conditioning refrigerant
Adhesives and sealants
Antifreeze
Battery acids
Brake pads and linings
Working fluid of the brake system and clutch drive
Chemical materials
Anti-corrosion materials
Dust
Electrical equipment
Exhaust smoke
Fiber insulation
Fire
First aid
Technical rubbers
Foam — Polyurethane
Fuel
Gas cylinders
Service station tools and equipment
High pressure testing equipment
Using a jack
Liquid and grease lubricants
Environmental Precautions
Recycling
Noise
Solder
Solvents
Suspended loads
Viton
Welding
Road test
Description and principle of operation
Preliminary checks
Engine starting
Road test
Brake check
Testing on a roller stand
Fault codes
Audio Amplifier Module (AAM) Fault Code
Fault code Anti-Lock Braking System (ABS)
Fault Code Audio Front Control Module (ACM)
Auxiliary Heater Control Module (AHCM) Fault Code
Trouble Code Terrain Response Control Module (ATCM)
Fault Code Bluetooth Telephone Module (BPM)
Fault Code Digital Audio Broadcast Module (DABM)
DTC Driver/Passenger Door Module (DDM/PDM)
Driver Seat Module (DSM) Fault Code
Fault Code Front Controls Display Interface Module (FCDIM)
Headlamp Control Module (HCM) Fault Code
Fault code Infotainment Control Module (ICM) — High Line
Fault code Infotainment Control Module (ICM) — Low Line
Instrument Cluster (IPC) Fault Code
Navigation Control Module (NAV) Fault Code
Occupant Classification System (OCS) DTC
Fault Code Parking Aid Module (PAM)
DTC Restraints Control Module (RCM)
DTC Rear Differential Control Module (RDCM)
Fault Code Steering Angle Sensor Module (SASM)
Satellite Audio Radio System Module (SARM) Fault Code
Transmission Control Module (TCM) DTC
Trailer Module (TRM) Trouble Code
Fault Code High Definition Radio Module (HDR)
Identification codes
VIN number
VIN number — UK, EU and other countries (until MY 2010)
VIN number — UK, EU and other countries (since 2010 MY)
VIN number: North American countries and Canada (until 2010 MY)
VIN number: North American countries and Canada (since 2010 MY)
Engine serial number
Transmission serial number
Differential serial number
Jacking and lifting
Using a jack
Lifting the front of the car
Raising the rear of the car
Lifting a car on a two-post lift
Lifting a car on a four-post lift
Attachment points for towing equipment
Towing a car on four wheels
Maintenance - Diesel
Engine compartment
Maintenance operations
Brake system
Cooling system
Belts and tensioners
Fluid levels
Engine oil and oil filter
Other filters
Other oils and fluids
Inspection and checking of elements
Heavy-duty vehicles
Maintenance - petrol
Engine compartment
Maintenance operations
Brake system
Cooling system
Accessory drive belt
Fluid levels
Engine oil and oil filter
Air filter
Other oils and fluids
Inspection and checking of elements
Heavy-duty vehicles
Chassis
Suspension
General suspension information
Suspension inspection and testing
Adjustment of angles of installation of all four wheels
Front suspension
Front Suspension Specifications
Description and principle of operation of the front suspension
Front wheel bearing
Lower arm
Front stabilizer bar
Front stabilizer bushing
Front stabilizer bar
Front wheel knuckle
Front shock absorber
Shock absorber with spring
Spring
Rear suspension
Rear Suspension Specifications
Description and principle of operation of the rear suspension
Rear wheel bearing
Front lower arm
Rear lower arm
Trailing arm
Rear stabilizer bar
Rear stabilizer bushing
Rear stabilizer bar
Rear wheel knuckle
Rear shock absorber
Shock absorber with spring
Rear wheel hub
Rear Suspension Height Sensor
Wheels and tires
Wheel and tire sizes
Tire replacement
Tire pressure monitoring system (TPMS)
Tire location and recognition
Tpms system operation
Tire pressure sensor
Indication on the instrument panel
Control Chart
Inspection and testing of wheels
Wheel Fault Codes
Removal and installation of a wheel
Low tire pressure sensor
Tire pressure monitor receiver
Tire pressure monitoring system (TPMS) front antenna
Rear Tire Pressure Monitoring System (TPMS) Antenna
Terrain response
Overview of Terrain Response
Rotary encoder and system control box
Operating principles
Misuse of programs
System troubleshooting
Inspection and verification
Trouble Codes (DTCs)
Removal and installation of the switch
Transmission system
General information
State Definition
Table of fault signs
Trouble Codes (DTCs)
Pinpoint tests
Cardan shaft
Cardan shaft specification
Description and principle of operation
Removal and installation
Rear drive axle
Rear axle specifications
Description and principle of operation
Active clutch
How the Active Clutch Works
Draining gear oil from differential
Activated friction clutch filler
Automatic clutch
Active clutch control unit
Fluid pump for active clutch
Sealing of the drive gear of the coupling
Differential box
Differential support cushion
Front differential bushing
Rear differential bushing
Pinion protrusion
Front pinion bearing
Drive gear seal
Rear axle seal
Rear axle shafts
Half shafts of the rear drive axle
Location of elements
Removal and installation of a back left semiaxis
Removal and installation of a back right semiaxis
Cover of the inner joint of equal angular velocities (CV joint)
Cover of the external hinge of equal angular speeds (SHRUS)
Front axle shafts
Half shafts of the forward leading bridge
Location of elements
Removal and installation of a forward left semiaxis
Removal and installation of a forward right semiaxis
Cover of the inner joint of equal angular velocities (CV joint)
Cover of the external hinge of equal angular speeds (SHRUS)
Brake system
Brake System Specifications
Description and principle of operation of the brake system
Diagnostics and checks of the brake system
Road test of the brake system
Pinpoint tests of the brake system
Item checks
Removal of air from the brake system
Front Disc Brake Specification
Description of front disc brake
The principle of operation of the front disc brake
Front brake pads
Front brake disc
Front brake caliper base plate
Rear Disc Brake Specification
Description of rear disc brake
The principle of operation of the rear disc brake
Rear brake pads
Rear brake disc
Rear brake caliper
Rear brake caliper base plate
Parking brake
Parking brake specification
Description of the parking brake
How the parking brake works
Parking brake diagnostics and checks
Parking brake pinpoint tests
Parking brake cable adjustment
Running-in parking brake pads
Parking brake control
Parking brake indicator switch
Front parking brake cable
Parking brake release drive
Parking brake pads
Hydraulic brake
Hydraulic Brake Specification
Description of hydraulic brakes
Principles of operation of hydraulic brakes
Brake pedal and pedal bracket
Brake Pedal Control Switch
Master brake cylinder
Brake fluid reservoir
Brake booster
Specification of the vacuum brake booster
Description of the vacuum brake booster
Removal and installation
Brake Vacuum Pump 2.2L Duratorq — Td4
Anti-lock braking system
Specification of anti-lock braking system
ABS diagnostics and checks
Index of DTC fault codes
ABS pinpoint tests
Anti-Lock Braking System Module
Front wheel speed sensor
Rear wheel speed sensor
Exchange rate stability
Heading stability function
The switch of the dynamic stability control system
Descent control switch
Wheel speed sensors
Steering wheel module
Control lamps of a board of devices
Description of the anti-lock braking system module
Control scheme
Work principles
Inspection and verification
Index of DTC fault codes
Acceleration sensor
Steering
Steering specification
Inspection and verification
Table of fault signs
Bleeding air from the power steering system
Flushing the power steering system
Power Steering Specification
Description of power steering
Steering Gear Description
Steering Valve Block Description
Power Steering Pump Description
Description of the steering fluid reservoir
Fluid cooler (i6 only)
The principle of operation of the hydraulic booster
Checking the pressure in the hydraulic booster circuit 2.2L Duratorq — TD4
Power Steering Pump 2.2L Duratorq — Td4
Removal and installation of the steering mechanism
Power Steering Working Fluid Cooler
Power Steering Reservoir
Description and principle of operation of the steering gear
Thrust tip
Steering gear cover
Steering column
Steering column specification
Description and principle of operation of the steering column
Steering column impact protection
Removal and installation of a steering wheel
Removal and installation of a steering column
Description of steering column switches
Steering column control circuit
Windscreen wiper switch
Turn signal indicator and headlight switch
Audio Control Switches
Cruise Control Switches
Switch Inspection and Testing
DTC Fault Code Index
Multifunction steering column sensor
Ignition switch
Steering column lock module
Power unit
Engine device
Engine Specifications 2.2L Duratorq Td4
Description and appearance of the engine
Engine design
Elements of the cylinder block
Cylinder block
Oil nozzles
Crankshaft position sensor
Starter Location
Coolant pump
Balancing system
Elements of the crankshaft and oil sump
Crankshaft and main bearings
Crankshaft seals
Connecting rods and pistons
Oil sump housing and oil separator
Oil temperature sensor
Oil sump
Crankshaft pulley and vibration damper
Dual flywheel (with manual transmission)
Elements of the mechanism for adjusting the valve timing
Camshaft drive
Covers of elements of a drive of camshafts
Elements of the cylinder head
Cylinder head and camshaft cover
Cylinder head gasket
Camshafts
Camshaft Position Sensor (CMP)
Inlet and outlet valves
Hydraulic lash adjusters and valve levers
Cylinder head cover
Temperature control module
Vacuum pump
High pressure fuel pump
Common rail high pressure fuel manifold
Fuel injectors
Glow plugs
EGR valve with heat exchanger
Intake manifold
An exhaust manifold
Lubrication system
Oil pump
Oil filter assembly with oil cooler
Engine repair
Engine inspection and check
Tables of fault signs
Pinpoint tests
Draining and refilling engine oil
Gas distribution
Balance shaft end play
Intake manifold
Crankshaft pulley
Front crankshaft seal
Rear crankshaft seal
Cover of the gas distribution mechanism drive
Cylinder head cover
Camshafts
Camshaft seal
Timing belt
An exhaust manifold
Cylinder head
Oil sump
Oil pump
Oil cooler
Oil filter element
Left engine mount
Right engine mount
Upper engine mount insulator
Engine bottom insulator
Elongated part of the oil pan
Flywheel
Floppy disk
Balance shaft assembly
Removing the engine
Engine installation
Description of the cooling system
Description of engine cooling
Coolant pump
Temperature control module
Cross Flow Radiator
Double electric fan assembly
Engine oil cooler
Expansion tank
Heater radiator for climate control
Engine coolant
The principle of operation of the cooling system
Cooling system repair
Inspection and testing of the cooling system
Table of fault signs
DTC Fault Code Index
Pinpoint tests
Checks of elements of the cooling system
Drain/fill coolant and bleed
Draining and vacuum filling the cooling system
Removal and installation of the thermostat
Coolant pump
Removal and installation of a radiator
Cooling system fan
Expansion tank of the cooling system
Engine coolant level sensor
Fuel supply
Fuel System Specification
Description of the fuel system
High pressure fuel pump
Common rail fuel manifold
Fuel injectors
High pressure fuel lines
Inspection and testing of the fuel system
Table of fault signs
Dtc fault code index
Removal and installation of a fuel nozzle
Removal and installation of the fuel manifold
Removal and installation of the fuel pump
Throttle body
Turbocharger specification
Description of the turbocharger
Working principle of a turbocharger
Turbocharger drive rod
Removal and installation of a turbocharger
Drive units
Description of the accessory drive
Inspection and testing of drive units
Table of fault signs
Drive element checks
Accessory drive belt
Auxiliary drive belt tensioner
Idler pulley for accessory drive belt
Launch system
Launch system specification
Description and principle of operation
Removal and installation of a starter
Starter solenoid
Starter control module
Automatic stop/start system
Stop/Start Information Panel
Reliability of stop/start system
Stop/Start Control Scheme
Stop/Start Technology
Stop interlocks, activators and start interlocks
Ignition system
Engine Ignition Specifications
Description and principle of operation of the ignition system
Ignition control circuit
Inspection and testing of the ignition system
Table of fault signs
DTC Fault Code Index
Ignition coil in block with spark plug
Spark plug
Glow plug system
Glow plug control circuit
Inspection and testing of glow plugs
Glow plug DTC indicator
Preheating candles
Exhaust toxicity
Crankcase ventilation system
Exhaust gas recirculation system
Exhaust gas recirculation (EGR) valve
Exhaust Gas Recirculation System Cooler
Oil separator of the crankcase ventilation system
Oil separator of the ventilation system of the cylinder head cover
Air filtration
Description and principle of operation of intake air filtration
Intake manifold
Inspection and verification
Table of fault signs
DTC Fault Code Index
Air filter
Charge air cooler
Air intake resonator
Fuel vapor control
Torque Specifications
Description of the fuel control system
Operating principles
Inspection and verification
Table of fault signs
DTC Fault Code Index
Pinpoint tests
Evaporative carbon filter
Carbon filter purge valve control system
Fuel Tank Leakage Pump Filter
Fuel tank leak collection pump
Electronic control part
Specification of electronic controls
Description and principle of operation
Control scheme
Inspection and verification
Table of fault signs
DTC Fault Code Index
Camshaft Position Sensor (CMP)
Crankshaft Position Sensor (CKP)
Engine Coolant Temperature (ECT) Sensor
Manifold absolute pressure (MAP) sensor
Air Intake Temperature Sensor (IAT)
Heated oxygen sensor (HO2S)
Engine Oil Pressure Sensor (EOP)
Intake manifold duct control (IMRC)
Mass air flow sensor (MAF)
Crankshaft Position (CKP) Sensor Pulse Wheel
Engine control module (ECM)
Fuel temperature sensor
Oil temperature sensor
Exhaust gas temperature sensor
Particulate Filter (DPF) temperature sensor
Automatic gearbox
Automatic transmission specification
Element location and description
Transmission
Torque converter
Valve block
Drive couplings
Planetary gear
Power flows
Transmission Control Module (TCM)
Control Chart
Dashboard
Control Unit Local Area Network (CAN)
Driving modes
Transmission malfunction
Vehicle evacuation by towing
Checking the level and condition of the transmission fluid
Inspection and verification
DTC Fault Code Index
Checking the transmission fluid level
Draining and refilling transmission fluid
Selector shaft seal
Transmission Control Module (TCM)
Torque converter seal
Automatic transmission pan, gasket and filter
Transmission oil pan
Main hydraulic distributor
Removing the gearbox
Installing the gearbox
Gearbox cooling
Description and principle of operation
Inspection and verification
Table of fault signs
Transmission fluid cooler
Automatic transmission controls
Specification of external controls
Description and principle of operation
Automatic transmission selector lever
Gear cable
Inspection and verification
DTC Fault Code Index
Gear selector cable adjustment
Gear selector knob
Selector Assembly
Gear selector cable
Mechanical transmission
Manual transmission specification
Overview and location of the mechanical box
Manual transmission device
Gearbox gear block
Power flow in different gears
Description and principle of operation of the clutch
Inspection and verification
Table of fault signs
Bleeding air from the clutch system
Shift Cable Adjustment
Clutch specification
Clutch driven and pressure plates
Clutch controls
Clutch slave cylinder
Draining and refilling transmission fluid
Checking the transmission fluid level
Epiploon of the right semiaxis
Epiploon of the left semiaxis
Input shaft seal
Intermediate shaft seal
Removing the gearbox
Installing the gearbox
External manual transmission controls
Gear selector and shift cables
Gear lever mechanism
Gear shift lever
Gear shift cables
Transfer case
Description and principle of operation
Transfer case specification
Checking the oil level in the transfer case
Power transmission unit (automatic transmission)
Transfer case coupling seals
Transfer case rear oil seal
Transfer case seal left
Transfer case seal, right
Transfer case breather
Exhaust system
Exhaust System Specification
Description and principle of operation
Filter of solid products of diesel fuel combustion
Diesel Combustion Filter
Flue gas filter control system
Differential pressure and temperature sensor DPF
Indication on the instrument panel
Side effects of the combustion products filter
Catalytic converter (without fuel filter)
Catalytic converter (with fuel filter)
Exhaust gas exhaust system
Diesel particulate filter
Diesel particulate filter differential pressure sensor
Fuel tank and lines
Specification of the fuel tank and fuel lines
Description and principle of operation
Fuel tank design
Fuel tank internals
Fuel tank filling neck
Supply and return lines
Fuel filter assembly
Inspection and verification
Table of fault signs
DTC Fault Code Index
Removal and installation of the fuel tank
Fuel level sensor
Fuel tank filler pipe
Fuel filter
Fuel pump and fuel delivery unit
Speed control
Description and principle of operation
Control scheme
Speed control system switch
Actuator of the speed control system
Speed Control Deactivator Switch
Electrical equipment
Climate control system
Climate system specifications
Inspection and verification
Dtc fault code index
Vacuuming and filling the air conditioning system
Climate control
Climate control specification
Description and principle of operation
Heating and ventilation
Air conditioning
Control Components
Climate control scheme
Principles of operation of the microclimate
Cabin blower motor resistor
Complete climate controls
Ventilation grill on the driver's side
Passenger side ventilation grille
Air pollen filter
Recirculation mixing damper drive
Mixing chamber
Expansion valve
Evaporator surface temperature sensor
Heater core
Capacitor
Outside air temperature sensor
Air conditioning compressor
Heater core and evaporator core housing
Air conditioning pressure sensor (A/C)
Additional climate control
Auxiliary electric heater
Auxiliary fuel heater
Additional fuel pump
Auxiliary fuel-fired heater
Additional coolant pump
Remote control elements
Control scheme without remote control
Control scheme with remote control
The principles of operation of the fuel heater
Removal and installation of an electric heater
Removal and installation of a fuel heater
Fuel pump for additional fuel heater
Fuel Heater Coolant pump
Glow Plug and Auxiliary Heater Burner
Instrument panel
Location of elements
Analog instruments
Pilot lamps
Vehicle configuration file
Gear shift indicator
Diagram of the control system of the indicator of gear shift
How the Gear Shift Indicator Works
Inspection and verification
DTC Fault Code Index
Removal and installation of the instrument panel
Sound signal
Description and principle of operation
Inspection and verification
DTC Fault Code Index
Removal and installation of a sound signal
Audio signal switch
Information and messages
Description and principle of operation
Display modes
Message priority
List of messages
Trip computer
Odometer
Outside temperature
Assistance with parking
Parking assistance specification
Description and principle of operation
Parking Assist Module
Parking assistance sensors
Parking Assist Switch
Parking assistant control scheme
How the parking assistant works
Inspection and verification
DTC Fault Code Index
Front interior parking aid sensor
Front Outside Parking Assist Sensor
Removing and installing the system module
Rear interior parking aid sensor
Rear Outside Parking Assist Sensor
Battery and alternator
Starting a car with a donor car
Starting the car with a starting device
Inspection and testing of the charging system
Charging system DTC indicator
Disconnecting and connecting the battery
Description and principle of operation
Power modes
Central electrical box
Central junction box
Auxiliary electrical box
Removing and installing the battery
Shelf for battery installation
Generator and voltage regulator specification
Description and principle of operation of the generator
Generator control circuit
Removal and installation of the generator
Information and entertainment
Inspection and verification
Table of signs of malfunctions of the navigation system
DTC Fault Code Index
Pinpoint tests
Navigation system troubleshooting tests
Bolt tightening torques
Description and principle of operation
Low Series Audio System
High Series Audio System
AM/FM tuner
CD player
Additional power socket
Rear seat headphone modules
Controls located on the steering wheel
SDARS (North America only)
High definition radio (North America only)
Master system clock
Power Amplifiers
Control scheme
Speaker Location
Speaker control circuit (basic level)
Speaker control circuit (mid level)
Speaker control circuit (high level)
Mobile phone description
Mobile phone control scheme
Navigation system
Navigation system control scheme
How the navigation system works
Removing and installing the audio block
Speaker in the front door
Speaker in rear door
Removing and installing the video system display
Removal and installation of the antenna of the audio system
Satellite radio receiver
Removing and installing a cell phone antenna
Low-frequency speaker amplifier
Removal and installation of the subwoofer
Controls of the audio system in the back seat
Bluetooth module
Navigation system that works with DVDs
Description and principle of operation of the antenna
Antenna control circuit
Outdoor Lighting
Lamp specifications
Description and principle of operation
Control scheme
Central Electrical Junction Box (CJB)
Light switch module
Left multifunction steering column switch
Headlight assembly
Adaptive Forward Lighting System (AFS)
Headlight range adjustment
Fog lights
Rear light assembly
Emergency light signaling
License plate lights
Additional upper brake light
Side direction indicators
Trailer exterior lights
Diagnostic connector
Diagnostics and checks
DTC Fault Code Index
Table of fault signs
Headlight adjustment
Front fog lamp adjustment
Covering the headlights
Left fog lamp
Removing and installing the headlight assembly
Removal and installation of a back lantern assy
Upper brake light
Headlight switch
Side turn signal lamp
Headlight range control module
Removal and installation of the trailer unit
Stoplight switch
Daytime running lights (DRL)
Interior lighting
Lamp specifications
Location of elements
Operation of the interior lighting system
Lighting control scheme
Work principles
Inspection and verification
DTC Fault Code Index
Communication network
Bolt tightening torques
Communication network of modules
Control circuit — LIN bus
Control circuit — medium speed CAN bus
Control circuit — high speed CAN bus
Control scheme — MOST
Inspection and verification
DTC Fault Code Index
Central Electrical Junction Box (CJB)
Battery Junction Box (BJB)
Wiring harnesses
Introduction
Repair kit
Terminated Wire Harnesses and Butt Connectors
Handle and tips of the contact extraction tool
Wire stripper
Parts list
Repair methods
Repair procedure
Engine wiring harness
Anti-theft system
Active anti-theft system
Active anti-theft system control scheme
Door modules
Central electrical box
Dashboard
Car audio signals
Self powered siren (if equipped)
Intrusion detection module
Principles of operation of the active anti-theft system
Removal and installation of a sound signal
Removal and installation of the switch of a cowl
Passive anti-theft system
Control circuit of the passive anti-theft system
Remote Control Receiver
Principles of operation of a passive anti-theft system
Inspection and verification
DTC Fault Code Index
Multifunctional modules
Element layout — LIN bus
Element Location — Medium Speed CAN Bus
Element Location — High Speed CAN Bus
Element Location — MOST
Overview of control modules
Inspection and verification
DTC Fault Code Index
Front Door Module (FDM)
Rear Door Module (RDM)
Driver Seat Module (DSM)
Body and coating
Body front panels
Torque Specifications
Removal and installation of the wing
Removal and installation of a mudguard of a wing
Removal and installation of engine protection
Central panel of additional partition
Hood lock panel
Lockable body parts
Torque Specifications
Lifting tailgate alignment
Removal and installation of a forward door
Electric switch of the luggage compartment door
Lifting luggage compartment door
Removal and installation of a back door
Interior trim
Torque Specifications
Rack Trim Panel
Upper trim panel
Bottom Trim Panel
C-pillar trim panel
D-pillar trim panel
Front door trim panel
Rear door trim panel
Trim panel of the raised luggage compartment door
Upper cladding (without hatch)
Upper cladding (with sunroof)
Engine cover
Front door trim panel
Front door lining trim panel
Trim panel of the rear side of the body
Rear side panel molding
Rear view mirrors
Description and principle of operation
Interior rearview mirror
Exterior mirrors
Adjustment of external rear-view mirrors
Power folding mirror function
Heated exterior mirrors
Additional driver's view mirror
Control Chart
Inspection and verification
DTC Fault Code Index
Interior mirror
Mirror glass
Outside mirror
Exterior mirror motor
Car seats
Torque Specifications
Description and principle of operation
Front seat design
Front seats, manually adjustable
Power front seats without memory
Power driver's seat with memory
Heated front seats
Lumbar support
Backseat
Power seat control circuit without memory
Power seat control circuit with memory
Front seat heating control diagram
Work principles
Inspection and verification
Table of fault signs
DTC Fault Code Index
Removal and installation of a forward seat
Front seat back upholstery
Front seat position control switch
Rear seat upholstery
Front seat armrest
Front seat cushion
Front seat guide
Electric motor of the front seat guide
Front seat tilt motor
Electric motor for seat back tilt adjustment
Front seat height adjustment motor
Front seat height adjustment lever
Front seat cushion upholstery
Rear seat cushion upholstery
Front seat back heater mat
Front seat cushion heater mat
Rear seat cushion
Lumbar support assembly
Glass, frames and mechanisms
Torque Specifications
Description and principle of operation
Door modules
Control Chart
Work principles
Inspection and verification
DTC Fault Code Index
Front door window glass
Door window glass
Rear side window glass
Glass of the window of the raised luggage compartment door
Removal and installation of a windshield
Power window and front door window motor
Power window and rear door window motor
Driver's window power window control
Passenger window power window control
Fixed section tailgate window
Instrument panel and console
Torque Specifications
Description and principle of operation
Removal and installation of the control panel
Upper section of instrument panel
Dashboard console
Floor console
Upper console
Glove compartment
Handles, locks, latches
Torque Specifications
Description and principle of operation
Door latches
Hood latches
Luggage compartment lifting door latch
Fuel filler cap mechanism
Central locking system controls
Control Chart
Work principles
Inspection and verification
DTC Fault Code Index
Table of fault signs
Fault localization test
Latch Receipt Adjustment
Front door latch
Tailgate latch
Latch of the raised luggage compartment door
External front door handle
Tailgate outside handle
Door lock cylinder
Windshield wipers and washers
Specification of windshield wipers and washers
Description and principle of operation
Electric motor of windshield wipers
Lever mechanism of windshield wipers
Rain sensor
Rear window cleaner electric motor
Control Chart
Work principles
Inspection and verification
DTC Fault Code Index
Windshield wiper motor
Rear window cleaner electric motor
Rain intensity sensor
Headlight washer nozzle
Wiper lever
Windshield washer pump
Windshield washer reservoir
Headlight washer pump
Rear Window cleaner rotary lever
Sunroof
Torque Specifications
Description and principle of operation
Control unit and electric motor
Sunroof panel
Control Chart
Work principles
Sunroof Panel Symptoms Table
Inspection and verification
DTC Fault Code Index
Diagnostic localization of a sunroof malfunction
Sunroof blind winding procedure (up to VIN 154971)
Sunroof blind winding procedure (from VIN 154972)
Motor programming
Removal and installation of the hatch of a cover
Sunroof glass
Electric motor of the sunroof drive
Air deflector
Sun panel for transparent roof
Sunroof coating sunroof cover
Bumpers
Torque Specifications
Front bumper cover
Front bumper
Rear bumper cover
Rear bumper
Seat belt system
Torque Specifications
Description and principle of operation
Seat belt reminder function
Second row seat belts
Safety Information
Inspection and verification
Table of fault signs
Retractable seat belts
Seat Belt Diagnostic Guide
Front seat belt retractor
Rear seat belt retractor
Center rear belt retractor
Front seat belt buckle
Rear seat belt buckle
Restraint system
Torque Specifications
Description and principle of operation
Control scheme
Work principles
Passenger classification system
Passenger presence detection system
Driver Position System
Management and processing
Airbags
Seat belt pretensioners
Steering column pyrotechnic device
Inspection and verification
DTC Fault Code Index
Restraint Control Module
Driver Airbag Module
Driver lower airbag module
Passenger airbag module
Side airbag module
Top side airbag module
Passenger Airbag Disable Switch
Removing and installing clock spring
Driver Classification Sensor
Rack side impact sensor
Front impact sensor
Body repairs
General information about the body
High strength steel grades
Crash damage and diagnostics
The impact of a collision on the body
Body measurements and repair planning
Repair with editing
Cutting body parts
Carrying out body repairs
Body straightening
Heat treatment of panels
Body Repair Precautions
Contact spot welding
Arc welding with a consumable electrode in a gas environment
Adhesive glazing
Removal and installation of windows with glued glass
Equipment and safety at work
Body protection against corrosion
Anti-corrosion protection of new elements
Protection of welding elements
Partial replacement of body elements
Body sealing materials
Approved Repair Materials
Underbody sealant
Body Handling Precautions
Acoustic insulation with foam material
Sealant for welds
Mastic for filling cavities
Front body dimensions
Sidebar dimensions
Rear dimensions
Dimensions of the lower part of the body
Gap and profile dimensions
Front end repairs
Technological panels of the front part of the body
Standards for the time of work on the front end of the body
Front bumper mount
Front spar and upper suspension support assembly
Front spar
Upper Suspension Support
Front spar section
Wing apron panel
Wing apron panel reinforcement
Fender liner
The bottom panel of a dirt-protective apron
Upper panel of the splash guard
Front side member protective panel
Front reinforcement panel splash guard
Roof element repairs
Technological roof panels
Roof panel with sunroof
Front roof panel with sunroof
Rear roof panel with sunroof
Side panel repairs
Sheet metal elements of the side panels
Side Panel Lead Time Guidelines
Removing and installing the side panel
Front section side panel
A-pillar outer panel
A-pillar reinforcement
B-pillar outer panel
B-pillar reinforcement
B-pillar interior trim panel
Bottom trim panel internal reinforcement
Bottom trim panel
Tailgate repairs
Sheet metal elements of the back
Standards for the time of work in the rear part of the body
Rear side panel of the body
Rear spar section
Protective panel of the rear side member
Spare wheel recess
Rear outer wheel arch
Rear bumper mount
Removing and installing the rear panel
Removal and installation of a back cross member
Extension of the lower part of the rear side member
Rear light mounting panel
Drain panel section
Front widening rear wheel arch
Inner panel of the rear side of the body
Front panel of the inner lining of the rear part of the body
Rear panel of interior lining of the rear part of the body
Rear side inner panel and wheel arch
Rear inner cladding panel, assy
Extension of the upper part of the rear side member
Subframe and mounts
Torque Specifications
Removal and installation of the front subframe
Front subframe front bushing
Rear subframe bushing
Removal and installation of the rear subframe
Rear subframe front bushing
Rear subframe rear bushing
Freelander 1
General information
Using the manual
How to use this guide
Diagnostic tool TESTBOOK
Repair work and replacement of components
Abbreviations and symbols AE
Abbreviations and symbols FL
MP Abbreviations and Symbols
Abbreviations and Symbols RW
Vehicle identification number
Locations of identification numbers
Precautionary measures
General safety rules
Safety Requirements
Environmental protection regulations
Safe working practices
Measures to protect the environment
Use of land resources
Matters requiring legal approval
Interaction with the immediate environment
Consumed Resource Usage
Recycling
Fuel Safety Precautions
Precautions when working with electrical equipment
Disconnecting the battery
Rules for working with electrical equipment components
Working with airbags and belt pretensioners
Installing SRS components
Checking the components of the SRS system
Handling SRS Components
Storage of SRS components
SRS wiring harnesses and connectors
SRS rotary contactor
SRS Unit Warning Labels
Car evacuation
Forced operation of the SRS component
Replacing SRS Components
Precautions when working with the air conditioning system
Urgent assistance to the victim
Precautions during maintenance
Air conditioning compressor replacement
Technique
General recommendations when performing locksmith work
Ball and roller bearings
Oil seals
Joints and joint surfaces
Locking parts of connections
Parallel Thread Parts
Bolt designations
Nut designation
Flexible pipes and hoses
Using Roller Road Test Stands
Specifications
Diesel engine Td4
Petrol engine K1.8
KV6 petrol engine
Td4 diesel fuel system
Fuel system petrol engine K1.8
Fuel system of petrol engine KV6
Td4 Diesel Engine Cooling System
K1.8 gasoline engine cooling system
KV6 gasoline engine cooling system
Clutch specification
Getrag manual transmission
Manual transmission PG1
Intermediate Reduction Gear (IRD)
Jatco automatic transmission
Rear axle and final drive
Steering specification
Front Suspension Specification
Rear Suspension Specification
Brake system specification
Wheel and tire specification
Heating, ventilation and air conditioning specification
Electrical equipment of engines
Vehicle dimensions
Vehicle weight
Connection tightening torques
Drain plugs and wheels
Threaded connections for Td4 engine
Threaded connections for motor K1.8
Threaded connections for KV6 engine
Exhaust gas toxicity control
Diesel engine management system — EDC
Modular Engine Management System — MEMS
Engine management system — Siemens
Diesel engine fuel supply system
Gasoline engine power system
Engine cooling system
Td4 engine intake and exhaust manifolds
K1.8 engine intake and exhaust manifolds
KV6 engine intake and exhaust manifolds
Threaded clutch connections
Manual transmission PG1
Getrag manual transmission
Intermediate downshift
Jatco automatic transmission
Threaded connections of drive shafts
Rear axle and final drive
Threaded steering connections
Front suspension and subframe
Rear suspension and subframe
Threaded connections of the brake system
Airbag system
Threaded body connections
Threaded connections for heating and ventilation
Air conditioner screw connections
Windshield wiper and washers
Threaded connections of electrical equipment
Maintenance
Jacking up a car
Towing a car
Starting the engine with a discharged battery
Refueling tanks
Working fluids
Lubrication system
Sealants for the car
Top view with hood removed Td4 diesel
Top view with hood removed K1,8 petrol
Top view with hood removed KV6 petrol
Seats and seat belts
Headlights, horn and warning lights
Windshield wipers and washers
Parking brake
Alarm control panel battery
Wheels — removal and installation
Tires — check and replacement
Brake pads and calipers
Brake fluid — replacement
Vehicle wheel speed sensors
Fuel filter — replacement
High pressure fuel pump and fuel filter assembly
Diesel fuel sludge diesel engine
Door Locks, Hinges, Check Stops and Hood Latches
Coolant of the cooling system
Cooling system and charge air cooler
Turbocharger ventilation filter Td4
Spark plug
Air cleaner — cars with gasoline engines
Attachment drive belt
Timing belt
Hydraulic brake system/clutch tank
Power steering fluid level (PAS)
Intermediate final drive (IRD)
Manual Transmission
JATCO automatic transmission
Rear axle — oil change
Clutch pipes and connections
Windshield washer fluid container
Battery — check
Engine oil and oil filter — Td4
Engine oil and oil filter — K1.8
Engine oil and oil filter — KV6
Fuel pipes and hoses
Tubes and hoses of the brake system
Check of system of removal of the fulfilled gases
Car suspension — check
Steering — check
Road test
Power unit
Diesel engine Td4
Checking the protrusion of the pistons with the cylinder head removed
Valve timing — check and adjustment
Oil pressure check
Intake and exhaust camshafts
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Cylinder head gasket: with manual
Cylinder head gasket: with automatic transmission
Hydraulic lifters, engine kit
Valve cover gasket
Soundproof engine cover (until May 2002)
Engine and manual transmission
Engine and automatic transmission
Left engine mount
Engine hydraulic mount, right
Upper right engine mount
Engine mounting crossbar lower
Flywheel — removal and installation
Converter Drive Drive
Oil filter head gasket
Oil filter — removal and installation
Oil pickup tube with strainer
Oil pump — removal and installation
Bottom pan gasket
Laying of the upper part of the pallet
Oil pressure switch
Laying of the engine oil cooling heat exchanger
Gas distribution gear cover gasket
Piston group — removal and installation
Replacing connecting rod bearings
Crankshaft and main bearings
Cylinder head — removal and installation
Petrol engine K1.8
Oil pressure check
Front exhaust camshaft oil seal
Rear exhaust camshaft oil seal
Rear intake camshaft oil seal
Integral camshaft cover: sealing
Replacing connecting rod bearings
Crankshaft pulley
Front crankshaft oil seal
Rear crankshaft oil seal
Cylinder head gasket
Valve cover gasket
Oil scraper caps — removal and installation
Engine and gearbox
Arm of the right support of the engine assy
Engine hydraulic mount, right
Flywheel — removal and installation
Oil pump — removal and installation
Oil pan sealing
Oil pressure switch
Reducing valve of the lubrication system
Oil temperature sensor
Timing belt — removal and installation
Top Timing Cover
Rear Timing Belt Cover
Lower part of the front timing belt cover: without air conditioning
Lower part of the front timing belt cover: with air conditioning
Piston group K1.8
Removal and installation of the piston group
Front crankshaft oil seal
Crankshaft pulley — removal and installation
Replacement of a back epiploon of a cranked shaft
Crankshaft and main bearings
Cylinder head gasket
Cylinder head overhaul
Valve cover gasket
Oil pump overhaul
Pallet — removal and installation
Timing belt — removal and installation
KV6 petrol engine
Oil pressure check
Left cylinder head camshafts
Right cylinder head camshafts
Front intake camshaft oil seal
Replacing the rear camshaft oil seal
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Laying of the left head of cylinders
Laying of the right head of cylinders
Valve cover gasket left cylinder head: before 2003
Valve cover gasket left cylinder head: after 2003
Valve cover gasket, right cylinder head
Soundproof engine cover
Engine and automatic transmission: up to May 2003
Engine and automatic transmission: after May 2003
Arm of the right support of the engine assy
Left engine mount
Engine hydraulic mount, right
Upper right engine mount
Engine mounting crossbar lower
Converter Drive Drive
Oil filter — removal and installation
Oil receiver strainer
Oil pump gasket
Pallet seal — removal and installation
Oil pressure switch
Oil pump pressure reducing valve
Engine oil cooling heat exchanger
Timing belt — removal and installation
Right front timing belt cover
Left front timing belt cover
Left rear timing belt cover
Right rear timing belt cover
Left rear timing belt
Right rear timing belt
Piston group KV6
Disassembly, inspection and assembly of the piston group
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Crankshaft — disassembly, inspection and assembly
Laying of the left head of cylinders
Laying of the right head of cylinders
Cylinder head overhaul and carbon removal
Oil pump overhaul
Lower oil pan cover
Timing belt — removal and installation
Decreased toxicity
Fuel Tank Leak Detection System (EVAPS)
Positive crankcase ventilation valve: Td4 engine
Evaporative canister purge solenoid valve: KV6 engine
Carbon adsorber of gasoline vapors
Coal Adsorber: North American Market Countries
Canister valve: K1.8 engine
Exhaust gas recirculation valve: Td4 engine
Recirculation system modulator: Td4 engine
Recirculation thermostatic valve
EGR heat exchanger: Td4 engine
Fuel tank leak control unit (DMTL unit)
Fuel tank leak detection pump filter
Catalytic converter of the right number of cylinders
Motor control EDC
Engine Control Module (ECM)
Sensors: Coolant Temperature Sensor (ECT)
Sensors: crankshaft position (CKP) sensor
Sensors: Camshaft position sensor (CMP)
Mass air flow (MAF) and temperature (IAT) sensor
Throttle position sensor: before May 2003
Throttle position sensor: after May 2003
Engine management MEMS
Spark plug
Ignition coil
Engine Control Module (ECM)
Idle Air Control (IAC)
Sensors: Coolant Temperature Sensor (ECT)
Sensors: crankshaft position (CKP) sensor
Throttle position sensor
Sensors: Camshaft position sensor (CMP)
Pedal Position Sensor
Manifold absolute pressure (MAP) sensor
Motor control Siemens
Spark plugs: up to May 2003
Spark plugs: from May 2003
Left cylinder head ignition coil: up to May 2003
Left cylinder head ignition coil: after May 2003
Right cylinder head ignition coil: up to May 2003
Right cylinder head ignition coil: after May 2003
Engine Control Module (ECM)
Engine Control Module (ECM). North American market
Idle Air Control (IACV)
Intake air temperature (IAT) sensor
Coolant temperature sensor (ECT)
Crankshaft position sensor (CKP)
Throttle position sensor
Thermostat sensor, KV6 engine
Camshaft position sensor (CMP)
Knock sensor (KS)
Gas pedal contact sensor
Integrated intake manifold pressure sensor (MAP/IAT)
Throttle position sensor: before May 2003
Throttle position sensor: after May 2003
Fuel supply diesel Td4
Checking the pressure in the fuel system
Draining the fuel tank
Air cleaner element
Bimetallic fuel supply valve: up to May 2003
Bimetal valve for fuel supply system: after May 2003
Inertial fuel cut-off switch
Low fuel pressure sensor: from May 2003
Fuel pressure sensor
Fuel priming pump relay: before May 2003
Fuel pump relay: after May 2003
Fuel line filter/sump: after May 2003
Fine fuel filter: up to May 2003
Fuel fine filter: after May 2003
Fuel cooling radiator: up to May 2003
Fuel cooler: after May 2003
High pressure fuel pump
Turbocharger — removal and installation
Intermediate cooling radiator air
Boost pressure control solenoid valve
Boost pressure sensor
Atmospheric hose filter for boost EV valve
Intake air ducts
Fuel pump assembly with filter: after May 2003
Submersible Fuel Primer: Until May 2003
Fuel pressure control
Fuel pump: after May 2003
Fuel priming pump: up to May 2003
Fuel tank — removal and installation
Filler pipe — removal and installation
Nozzle — removal and installation
High pressure tube
Glow plug — removal and installation
Electronic glow plug control unit: up to May 2003
Glow Plug Relay: After May 2003
Injector cap: after May 2003
Cruise Control Switch: Before May 2004
Resume switch: from May 2004
Multifunction switch
Fuel supply for K1.8 engine
Throttle control cable — check and adjustment
Depressurizing the fuel supply system
Measurement of pressure in the fuel supply system
Draining the fuel tank
Air purification filter
Air filter filter element
Inertial fuel cut-off switch
Front oxygen sensor
Mass air flow sensor (MAF)
Fuel pump relay
Throttle pipe
Rear oxygen sensor
Main fuel filter
Electric fuel pump — removal and installation
Fuel tank: except for North American market
Fuel Tank: North American Market Countries
Filler pipe — removal and installation
Nozzles (set) — removal and installation
Resume switch: from May 2004
Multifunction switch
Fuel supply of KV6 engine
Throttle control cable — check and adjustment
Relieve Fuel System Pressure: Except Americas
Fuel System Pressure Relief: Americas
Measurement of pressure in the fuel supply system: except for the Americas
Measuring pressure in the fuel supply system: Americas
Air filter filter element
Air Filter Element: Americas
Throttle control cable — removal and installation
Front Left Oxygen Sensor: Except Americas
Front left oxygen sensor: Americas
Front right oxygen sensor: Except Americas
Front right oxygen sensor: Americas
Throttle: Except Americas
Throttle: Americas
Electric motor of the valve drive of the reconfigurable intake system
Rear left oxygen sensor: Except Americas
Rear Left Oxygen Sensor: Americas
Rear right oxygen sensor: Except Americas
Fuel Rail: Except Americas
Fuel Rail: Americas
Nozzle — removal and installation
Cruise control actuator: except Americas
Cruise Control Vacuum Pump: Except Americas
Cruise Control Switch: Before May 2004
Cruise control controller
Cruise controller interface
Cooling diesel Td4
Draining the coolant, flushing the system and filling
Cooling fan and fan motor: up to May 2003
Cooling fan and fan motor: after May 2003
Cooling Fan Controller: Before May 2003
Cooling Fan Controller: After May 2003
Radiator assembly — removal and installation
Coolant pump and thermostat
Engine cooling K1.8
Draining the coolant, flushing the system and filling
Filling the cooling system
Expansion tank — removal and installation
Fan and cooling fan motor: without air conditioning
Fan and cooling fan motor: with air conditioning
Cooling fan controller
Radiator assembly — removal and installation
Thermostat — removal and installation
Engine cooling KV6
Draining the coolant, flushing the system and filling
Cooling system fan and electric motor
Cooling fan controller: since May 2002
Radiator assembly — removal and installation
Thermostat — removal and installation
Coolant pump
Exhaust system Td4
Downpipe — removal and installation
Middle section of the exhaust system
Rear section of the exhaust system
Intake manifold gaskets
Exhaust manifold gaskets: with manual
Exhaust manifold gaskets: with automatic transmission
Exhaust system K1.8
Downpipe — removal and installation
Middle section of the exhaust system
Rear section of the exhaust system
Replacing the left intake manifold gaskets
Exhaust manifold heat shield: without air conditioning
Exhaust manifold heat shield: with air conditioning
Exhaust manifold gaskets
Exhaust system KV6
Downpipe: except America
Downpipe: Americas
Middle section of the exhaust system: except America
Middle section of the exhaust system: Americas
Rear section of the exhaust system with silencer
A/C Compressor Heat Shield: Except America
Intake manifold gaskets, left side
Right exhaust manifold gasket: except America
Right exhaust manifold gaskets: Americas
Left exhaust manifold gasket: except America
Left exhaust manifold gaskets: Americas
Intake reservoir seals: up to May 2003
Intake reservoir seals: after May 2003
Intake manifold gaskets, right side
Intake reservoir seals: up to May 2003
Intake reservoir seals: after May 2003
Clutch
Clutch assembly / driven plate and clutch release bearing (release) — Td4
Clutch assembly / driven plate and clutch release bearing (release) — K1.8
Hydraulic Clutch Drive: Right Hand Drive Vehicles — K1.8
Master Cylinder: Left Hand Drive Vehicles — Td4
Master Cylinder: Right Hand Drive Vehicles -Td4
Mechanical transmission
Changing gear oil in a PG1 box
Gearbox PG1 — removal and installation
PG1 selector shaft seal
Reversing light switch PG1
1st gear engagement switch PG1
Changing gear oil in a GETRAG box
Rear cover GETRAG — removal and installation
GETRAG gear selector: top link and spherical joints
Gearbox GETRAG — removal and installation
GETRAG input shaft seal
GETRAG selector shaft seal
Reversing light switch GETRAG
1st gear contact sensor GETRAG
Transfer case
Transfer Case Gear Oil Change: Except North American Market
Transfer case gear oil change: North American market countries
Transfer case: models with Td4 engine
Transfer case: models with K1.8 engine
Transfer case: models with KV6 engine
Transfer Case Rear Cover Gasket: Td4 Engine Models
Transfer Case Rear Cover Gasket: Models with KV6 Engine
Transfer Case Rear Cover Gasket: K1.8 Engine Models
Transfer case drive shaft seals
Transfer case drive shaft seal
Gland Drive Shaft: Models with Td4 and KV6 engine
Drive shaft oil seal: vehicles with K1.8 engine
Right drive shaft oil seal
Rear axle drive shaft oil seal: cars with Td4 engine
Rear axle drive shaft oil seal: vehicles with K1.8 engine
Rear axle drive shaft seal KV6, except for North American market
Rear axle drive shaft seal KV6, for North American market
Automatic gearbox
Engine immobilizer switch adjustment
Replacing the working fluid in the box
Selector cable adjustment
Selector housing — removal and installation
Selector handle — removal and installation
Selector cable — removal and installation
Selector lever position indicator: vehicles up to May 2003
Selector lever position indicator: vehicles after May 2004
Engine immobilizer switch
Control unit (ECU)
Torque converter oil seal
Gearbox with KV6 engine (engine with gearbox removed)
Gearbox: vehicles with KV6 engine — removal and installation
Gearbox: car with Td4 engine — removal and installation
Sealing the bottom of the gearbox
Fanned heat exchanger for cooling the working fluid: vehicles with a Td4 engine
Fluid Cooling Heat Exchanger: Vehicles with Td4 engine
Fluid Cooling Heat Exchanger: Cars with KV6 engine
Fluid Cooling Heat Exchanger Hoses
Chassis
Drive shafts
Left shaft with external and internal hinges
Right shaft with external and internal hinges
Protective cover — constant velocity joint — outer — front
Protective cover — constant velocity joint — outer — left — front
Protective cover — internal constant velocity joint
Rear shaft with external and internal joints
Protective cover for external rear hinge
Joint of equal angular velocities — external — rear
Protective cover — internal constant velocity joint — rear
Cardan shaft assy
Cardan shaft front
Rear cardan shaft
Bulkhead front and rear propeller shafts
Cover of a sliding fork of the cardan joint of the front cardan shaft
Viscous clutch assembly
Front intermediate support
Rear axle and final drive
Differential assembly
Rear differential cover
Sleeve of a forward support of a case of differential
Sleeve of a back support of a case of differential
Epiploon of a leading shaft of the main transfer
Rear drive shaft oil seal
Steering
Removing air from the power steering system
Ignition lock cable adjustment
Checking and adjusting the angles of the front wheels
Checking and adjusting the rear wheel alignment
Checking the pressure in the power steering system
Steering gear — removal and installation
Steering gear protective cover
Power Steering Fluid Cooler (Td4 or K1.8)
Power steering fluid cooler (KV6)
Drive belt (for models with K1.8 engine)
Power steering pump (models with KV6 engine)
Power steering pump (models with K1.8 engine)
Power steering pump (models with Td4 engine)
Steering column cover
Steering wheel lock and ignition switch
Ignition lock cable
Steering column assembly — inner and outer parts
Tie Rod End Ball Joint
Tie rod — removal and installation
Steering wheel — removal and installation
Front suspension
Stabilizer bar
Stabilizer bars of transverse stability
Rubber cushions of the stabilizer bar
Hub bearing — removal and installation
Shock absorber — removal and installation
Lower arm assembly — removal and installation
Front subframe — removal and installation
Front lower control arm bushings
Rear silent blocks of the lower arms
Rear suspension
Trailing arm silent block
Hub bearing — removal and installation
Shock absorber — removal and installation
Trailing arm — removal and installation
Trailing arm silent block
Adjustable wishbone
Non-adjustable wishbone
Silent blocks of transverse levers
Rear subframe — removal and installation
Brake system
Removal of air from the brake system
Checking and adjusting the parking brake cable
Rear brake drum — removal and installation
Front brake disc — removal and installation
Front left brake hose
Rear brake hose
Dual Brake Master Cylinder — Left Hand Drive
Dual Brake Master Cylinder — Right Hand Drive
Parking brake lever assembly
Parking brake cable
Parking brake switch-off switch
Stoplight switch
Accelerator pedal position sensor
Front brake pads
Rear brake pads
Vacuum booster assembly — with left steering wheel
Vacuum booster assembly — with right steering wheel
Vacuum pump — for vehicles with Td4 engine and manual gearbox
Vacuum pump — for vehicles with Td4 engine and automatic transmission
Vacuum booster — for vehicles with KV6 engine
The guide of the brake pads of the front brake mechanism
Rear brake wheel cylinder
Emergency brake fluid level sensor
Front right wheel speed sensor and its electrical cable
Front left wheel speed sensor and its electrical cable
Rear wheel speed sensor and its electrical cable
ABS pressure regulator
Hill Descent Assist Switch — After 2004
Hill Descent Assist Switch — Before 2004
Body and coating
Passive safety
Front retractable seat belt 3-door car
Front retractable seat belt 5-door car
Seat belt of the central seat in the back seat
Seat belt of the left seat in the back seat
Height-adjustable seat belt loop on B-pillar
Seat belt buckle left rear seat 3-door car
Seat belt buckle left rear seat 5-door car
Front seat belt pretensioner
Operation of the removed front seat belt pretensioner
Central seat belt lock on the rear seat
Driver's airbag
Front Passenger Airbag — Before MY 2004
Front passenger airbag — after 2004
On-Board Diagnostic Unit (DCU)
Deployment of the front passenger airbag removed from the vehicle
Rotary contactor of the airbag system
Deployment of the driver's airbag removed from the vehicle
Deployment of the driver's airbag without dismantling from the vehicle
Operation of the front seat belt pretensioner without dismantling from the vehicle
Doors, locks and glass
Adjusting the latch of the lock of the front or rear door
Front door hinge adjustment
Removing the front door assembly to provide access to other elements
Removing the rear door assembly to provide access to other elements
Removing the tailgate assembly to gain access to other components
Front door glass
Rear door glass
Rubber/felt window seal, front door
Rubber/felt rear door window seal
Glass of the luggage compartment door
Tailgate window regulator
Tailgate Inner Lower Window Seal
3-door car front door decorative panel
Decorative panel of the front door of a 5-door car — before 2004
5 door front door trim panel — after 2004
Tailgate decorative panel for vehicles up to 2004
Tailgate decorative panel for cars after 2004
Tailgate decorative panel
Lower plastic lining of the front door of a 3-door car
3-door car front door pocket
3-door car front door upper plastic trim
Tailgate plastic lining
5-door car front door plastic trim
Rear door plastic lining
3-door car front door lock
5-door car front door lock
Rear door lock
Luggage compartment door lock
Front door release handle
Tailgate release handle
5 door door release handle cable
Side molding rear window 5-door car
Tailgate outside handle
Outside tailgate handle
External front door handle
5 door interior door handle — before 2004
Exterior body parts
Front fender — removal and installation
Front fender liner — removal and installation
Rear fender liner — removal and installation
Engine lower shield
Electrically Adjustable Outside Rearview Mirror
Front mudguard — removal and installation
Rear mudguard — removal and installation
Spare wheel bracket
Side railing of the top trunk of a 5-door car
Hood — removal and installation
Cable/rod of an unblocking of the lock of a cowl
Front bumper assembly — for vehicles up to 2004
Front bumper assembly — for vehicles after 2004
Rear bumper assembly — for vehicles up to 2004
Rear bumper assembly — for vehicles after 2004
Threshold — removal and installation
5 door roof moldings
Rear of the rear wheel arch extension
Rear small glass assembly — 3-door car
Interior trim details
Sun visor — removal and installation
3-door luggage compartment lower decorative panel
5-door luggage compartment lower decorative panel
3-door luggage compartment top trim panel
5-door luggage compartment upper decorative panel
A-pillar upper trim panel replacement
B/C-Pillar Top Decoration Panel Replacement
5-door B-pillar lower trim panel
Rear side trim panel 3-door car
Center console — for vehicles up to 2004
Front console assembly — for cars after 2004
Rear console — removal and installation
Cup holder on control panel — after 2004
Control panel — for cars up to 2004 model year
Control panel — for cars after 2004
Control panel cup holder for vehicles up to 2004
Control panel compartment
Luggage compartment floor
Glove box — removal and installation
Roof panel 3-door car
Roof panel 5-door car
Windshield — removal and installation
Rear side glass — removal and installation
Seats
Front seat — removal and installation
Rear left seat — removal and installation
Rear right seat — removal and installation
Cushion and backrest of the rear solid seat 3-door car
Upholstery of a pillow of a forward seat
Upholstery of a pillow of a back right seat
Upholstery of a pillow of a back left seat
Upholstery of a pillow of a back continuous seat of the 3-door car
Front seat base linings
Side molding of a pillow of a forward seat
Front seat lumbar cushion with manual adjustment
Rear right seat back lock
Rear left seat back lock
Front seat back upholstery
Upholstery of a back of a back left seat
Upholstery of a back of a back right seat
3-door rear seat back upholstery
Roof hatch
Ventilation hatch in the roof of a 3-door car
3 door sunroof deflector
Sunroof seal
Ventilation hatch in the roof of a 5-door car
Glass panel of the ventilation hatch in the roof of a 5-door car
Sealer of the glass cover of the ventilation hatch in the roof of a 5-door car
Sunroof electric motor reducer for 5-door car
Cables and sunroof drive 5-door car
Front drainage pipes of the ventilation hatch in the roof of a 5-door car
Rear drainage pipes of the ventilation hatch in the roof of a 5-door car
Internal decorative overlay
5-door sunroof deflector
The shutter of the ventilation hatch of a 5-door car
The control key of the ventilation hatch in the roof
The seal of the gutter of the ventilation hatch in the roof of a 5-door car
Roof
Hardtop — removal for access to the repair site and installation
Frame and tent assembly — removal for access to the repair site and installation
Awning — removal and installation
Side glass hard top
Rigid roof sealer
Front latch and hardtop retainer
Rear latch and hardtop retainer
Body geometry
Information about control dimensions
Characteristic points of the front part of the body
Characteristic points of the underbody
Distances between characteristic points of the front part of the body
Distance between front and side body points
Distances between characteristic points of the rear part of the body
The distance between the characteristic points of the sidewall of the body
Distances between points at the rear of the underbody
Gap and profile dimensions
Body parts repair
General information about the repair of body parts
Replaceable body parts
General welding safety rules
Panel Replacement Procedure
Front panel assembly
Hood lock panel
Headlamp mounting bracket
Front cross member, lower
Front spar assembly
Front spar (front)
Sidewall of a motor compartment assy
Upper side of the engine compartment
Front side panel of the engine compartment
Reinforcement of the outer panel of the wheel arch
Body A-pillar — 3-door version
Body A-pillar — 5-door version
Sill reinforcement — 3-door version
Sill reinforcement — 5-door version
B/C pillar reinforcement panel — 3-door version
B/C pillar reinforcement panel — 5-door version
Rear side panel assembly — 3-door version
Rear side panel assembly — 5-door version
Rear wheel arch outer panel — 3-door version
Rear wheel arch outer panel — 5 door version
E-pillar inner panel — 3-door version
E-pillar interior panel — 5-door version
Rear cross member of the floor, assy
Rear bottom of the body
Rear side member of the bottom
Front roof section assembly — 3-door version
Rear roof section assembly — 3-door version
Roof assembly — 5-door version
Standards for the time spent on the replacement of panels and assemblies
Sealing and corrosion
Body sealing materials
Sealant application equipment
Body cavity treatment equipment and treatment methods
Protective wax cavities and openings — 3-door body
Door sill protection holes — 5-door body
Protective waxing of cavities and openings — 5-door body
Anti-corrosion treatment
Underbody areas treated with sealing materials
Adhesive materials for load-bearing body elements
Seam sealing materials
Acoustic insulation with foam material
Water intrusion into the body
Preparing the panel for painting
Car preparation for painting
Electrical equipment
Heating and ventilation
Heater control panel — for vehicles up to 2004
Heater control panel — for cars after 2004
Geared motor for air recirculation mode in the cabin
Cabin air recirculation switch
Fan Speed Controller
Left control panel deflector
Air intake box — removal and installation
Heater — removal and installation
Electric heater heating element — with Td4 engine
Electrical heater cable — with Td4 motor
Electrical heater microswitch — with Td4 motor
Heater fan assembly
Resistor block — fan motor
Heater radiator — removal and installation
Electric heater power relay — with Td4 motor
Electrical heater control relay — with Td4 motor
Liquid fuel heater (FBH)
Outdoor temperature sensor (OT)
Oil heater fuel pump — up to 2003
Liquid fuel heater fuel pump — after 2003
Air conditioning
Emptying the Air Conditioner — Refrigerant Recovery and Charging
A/C compressor drive belt — with Td4 engine
A/C compressor — for models with Td4 engine
A/C compressor — for models with KV6 engine
A/C compressor — for models with K1.8 engine
Capacitor — removal and installation
Receiver water separator — removal and installation
Air conditioner switch — removal and installation
Refrigerant pressure sensor — removal and installation
Thermostatic expansion valve (TXV)
Evaporator — removal and installation
Windshield wipers and washers
Reservoir — washer — removal and installation
Nozzle — washer — one
Pump — washer — removal and installation
Lever — wiper — one
Brush — cleaner — one
Electric motor and linkage — cleaner
Switch — cleaner / washer
Lever — cleaner — removal and installation
Brush — cleaner — removal and installation
Electric motor — cleaner — removal and installation
Combination switch — cleaner/washer
Relay — Cargo Door Glass Wiper — 5-Door Models
Starting engine and charging
Attachment Drive Belt — K1.8 Engine
Attachment Drive Belt — K1.8 Engine with A/C
Generator — Td4 engine
Generator — KV6 engine
Alternator — K1.8 engine
Attachment Drive Belt — Td4 Engine
Attachment drive belt — K1.8 engine without air conditioning
Attachment drive belt — KV6 engine
Tensioner — Attachment Drive Belt — Td4
Battery — removal and installation
Support Tray — Battery
Main relay — removal and installation
Starter — Td4 engine
Starter — KV6 engine
Starter — K1.8 engine
Starter relay — removal and installation
Lighting and headlights
Headlamps — pair — dimming — up to 04MY
Headlights — pair — dimming — from 04MY
Headlight assembly — models up to 04MY
Headlight assembly — models from 04MY
Lantern — indicator repeater
Rear combination lamp
Lantern — license plate lighting
Combined lamp — fog light / dimensions — models from 04MY
Combined lamp — rear
Light — Center Upper Brake Light (CHMSL)
Lantern — glove box
Lantern — cargo compartment
Switch — headlight control
Switch — glove box
Switch — emergency alarm
Switch — combined, direction indicators / headlights / horn
Switch — rear fog lights
Control modules
Window regulator — removal and installation
Relay — folding mirrors — models from 02MY
Central Control Unit (CCU)
Control Module — Folding Mirrors — Models up to 02MY
Safety system
Solenoid/electric motor — load compartment door
Non-latching switch — horn
Sound signal — removal and installation
Immobilizer — electronic control unit (ECU)
Sensor — volume control — alarm system — 3-door models
Module (ECU) — volume control — 5-door models — models without sunroof
Module (ECU) — volume control — 5-door models — models with sunroof
Receiver — alarm system
Coil — passive immobilizer — alarm system
Window management
Power window motor and mechanism — front door — 3-door
Power window motor and mechanism — front door — 5-door
Switch — power window control — 5 door models — models from 04MY
Relay — control — cargo compartment door glass
Microswitch — hard top setting detection — 3-door
Relay — heated windshield
Switch — cargo compartment door glass defroster
Entertainment systems
Radio receiver — models up to 04MY
Radio/CD player — models from 04MY
Loudspeaker — rear — 3-door models
Loudspeaker — rear — 5 door models
Loudspeaker front
Antenna mechanical — 3-door models
Antenna mechanical — 5-door models
Coax — Front Antenna — 3 Door Models
Coax — Front Antenna — 5 Door Models
Front tweeter loudspeaker
Rear high-frequency loudspeaker — 3-door models
Power amplifier — removal and installation
Subwoofer — removal and installation
Coaxial wire — extension cable
Wiring harnesses
Fuse box — passenger compartment
Main wiring harness
Wiring harness — cargo area door
Wiring Harness — Interior Lighting — 5 Door Models
Wiring Harness — Front Door — 5 Door Models
Wiring harness — tailgate
Governing bodies
Switch — remote control — audio system
Switch — Park Assist (PDC) — models from 04MY
Electronic control unit (ECU) — parking assistance — models from 04MY
Sensor — parking assistance systems — rear — models from 04MY
Acoustic signaling device — parking assistance — rear — models from 04MY
Switch — parking brake indicator
Switch — alarm — models from 04MY
Front cigarette lighter
Switch — outside rear view mirror
Devices
Navigation interface module — remote control
Display — navigation system
Clock — removal and installation
Control panel — models up to 04MY
Dashboard — models since 04MY
Instrument cover — models up to 04MY
Dashboard cover — models from 04MY
Fuel level meter — indicator
Gauge — fuel tank — models with Td4 engine — models with 03MY
Discovery 3
General information
Using the manual
How to use this manual
Repair manual structure
Precautionary measures
Safety warning
Service Information
Special tools
Important Precautions
Warnings, Cautions, and Notes
Troubleshooting Equipment
Repair and spare parts
Vehicle weight and dimensions
Technique
Car in workshop
Accumulator battery
Starting the car engine
Towing a car
General installation instructions
General inspection of components
Locking devices
Designations of bolts and nuts
Ball and roller bearings
Hydraulic brake system
Flexible pipes and hoses
Hoses and clamps of the fuel system
Orientation and connection of hoses
Precautions when working with electrical equipment
Fuel Handling Precautions
Oil seals
Safety precautions when working with the personal protection system (SRS)
Inspection of shock sensors
Airbag and seatbelt pretensioner activation
Replacing SRS Components
Deployment of the frontal airbag
Deployment of the side airbag
Curtain air curtain modules
Car rear impact
Air Conditioning Precautions
Health protection
Introduction
Acids and alkalis
Airbags
Air conditioning refrigerant
Adhesives and sealants
Antifreeze, acids and fluids
Chemical materials
Electrical equipment
Exhaust smoke
Technical rubbers
Foam — Polyurethane
Fuel
General tools and equipment
Using a jack
Liquid and grease lubricants
Environmental precautions
Suspended loads
Fluoroelastomer Viton
Welding
Road test
Introduction
Engine starting
Road test
Checking the brake system
Testing on a roller stand
Identification codes
Location and decoding of the VIN number of the car
Location of serial numbers of units/assemblies
Jacking and lifting
Using a jack
Car evacuation
Maintenance - diesel
View of the engine compartment and tightening torques
Maintenance
Cooling system
Drive belts of aggregates
The level of working fluids
Additional maintenance operations
Maintenance - petrol
View of the engine compartment and tightening torques
Maintenance
Brake system
Cooling system
Ignition system
Drive belts of aggregates
The level of working fluids
Additional maintenance operations
Chassis
Suspension
Suspension specification
Adjustment of angles of installation of all four wheels
Table of signs of a malfunction of movement and controllability
DTC Fault Code Index
Terrain Response Parts Location
Rotary switch and Terrain Response control unit
How the Terrain Response system works
Troubleshooting the Terrain Response System
Front suspension
Front Suspension Specification
Shock absorber with spring
Upper arm
Upper arm bushing
Lower arm bushing
Wheel bearing and front wheel hub
Wheel fist
Lower arm
Front stabilizer bar
Disassembly of the shock absorber assembly with a spring
Thrust of the front stabilizer bar
Exploded view of the front suspension
Shock Absorber Module — Air Suspension
Shock Absorber Module — Spring Suspension
Stabilizer
Upper control arm
Lower control arm
Wheel knuckle, hub and bearing assembly
Upper arm ball joint
Lower arm ball joint
Rear suspension
Rear Suspension Specification
Exploded view of the rear suspension
Shock Absorber Module — Air Suspension
Shock Absorber Module — Spring Suspension
Stabilizer
Upper control arm
Lower control arm
Wheel knuckle, hub and bearing assembly
Disassembly of the shock absorber assembly with a spring
Shock absorber with spring
Upper arm
Upper arm bushing
Lower arm bushing
Rear stabilizer bar
Wheel fist
Lower arm
Wheel bearing and wheel hub
Toe adjustment lever
Thrust of the rear stabilizer bar
Upper arm ball joint
Lower arm ball joint
Wheels and tires
Tire specification
General information about tires and wheels
Picture of tire pressure monitoring system
Tire pressure monitoring system (TPMS) module
Operation of the TPMS system
TPMS indication on instrument panel
TPMS inputs and outputs
TPMS Module Diagnostics
TPMS control scheme
Inspection and testing of wheels
DTC Fault Code Index
Item checks
Pinpoint tests
Low tire pressure sensor
Rear tire pressure monitor antenna
Tire pressure monitor front antenna
Dynamic suspension
Dynamic suspension specification
Location of Dynamic Suspension Components
Pneumatic scheme
Air suspension operating modes
Special air suspension modes
Air suspension control unit
Air suspension diagnostics
Air suspension switch
Valve blocks front and rear axles
Receiver valve block
Compressor block
Airbox receiver
Height sensors
Silencer and air intake filter
Air highway
Air suspension control scheme
Inspection and verification
Table of fault signs
DTC Fault Code Index
Exit air purge program
Releasing and raising pressure in the air suspension system
Air leaks
Ride height adjustment
Air suspension cylinder
Block of solenoid valves of air suspension tank
Rear air suspension solenoid valve block
Front air suspension solenoid valve block
Air suspension air filter
Air suspension silencer
Suspension height sensor
Air suspension pressure sensor
Rear shock absorber with air spring
Rear air shock absorber
Air suspension compressor
Air suspension control module
Air Suspension Compressor Dryer
Front shock absorber with air spring
Front air shock absorber
Cardan shaft
Cardan specification
Arrangement of parts of drive shafts
Rear driveshaft
Front driveshaft — 2.7L Diesel
Front driveshaft — 4.0L
Front driveshaft — 4.4L
Rear drive axle
Rear axle specification
General information about the rear differential
Disassembled open type rear differential
The principle of operation of the differential
Electronically controlled rear differential
Multi-plate clutch assembly
Electronic rear differential control
Contacts of the electronic control unit rear differential
CAN bus messages
Terrain Response™
Maintenance and diagnostics
Rear differential control circuit with el. management
Inspection and verification
Dtc fault code index
Transmission oil temperature sensor
Differential lock module
Complete bridge
Support pillow of a crankcase of the back bridge
Axle housing bearing
Draining and filling the differential with oil
Differential lock motor
Front drive axle
Front drive axle specification
General information about the front differential
Front differential disassembled
Draining and filling the differential with gear oil
Bridge Beam Bushing
Bridge holder sleeve
Bridge cover sleeve
Front axle assembly
Support pillow of a crankcase of the forward bridge
Axle pipe
Front axle axles
Specification of axle shafts of the front drive axle
The location of the parts of the front axle shafts
Front axle joint
Front left drive shaft
Front right drive shaft
Sealing of the left half shaft
Consolidation of the right semiaxis
External constant velocity joint (CV joint)
Cover of the inner joint of equal angular velocities (CV joint)
Cover of the external hinge of equal angular speeds (SHRUS)
Rear axle axles
Specification of semi-axes of the rear drive axle
Arrangement of parts of the rear axle shafts
Rear axle shaft
Rear axle bearing
Cover of the inner joint of equal angular velocities (CV joint)
Cover of the external hinge of equal angular speeds (SHRUS)
Brake system
Brake System Specifications
Inspection and testing of brakes
Checking rear brake disc runout
Front brake disc runout check
Removal of air from the brake system
Removal of air from the brake system under pressure
Front Disc Brake Specification
Front disc brake device
Removal and installation of a forward brake disk
Removal and installation of the front brake caliper
Removal and installation of front brake pads
Rear Disc Brake Specification
Rear disc brake device
Rear brake caliper base plate
Removal and installation of a back brake disk
Removal and installation of the rear brake caliper
Removal and installation of rear brake pads
Parking brake
Parking brake specification
Location of components and parts
Parking brake switch
Drum brakes
Parking brake cables
Emergency release cable
Clutch position sensor
Parking brake indicators
Parking brake control unit
The principle of operation of the parking brake
Handbrake control scheme
Handbrake inspection and check
DTC Fault Code Index
Running-in parking brake pads
Adjustment of blocks and overlays of a parking brake
Parking brake pads
Left parking brake cable
Removal and installation of the parking brake switch
Right hand brake cable
Parking brake actuator — 2.7L Diesel
Parking brake actuator — 4.0L/4.4L
Hydraulic brake
Hydraulic Brake Specification
Location of components and parts
Brake pedal
Master brake cylinder and reservoir
The internal structure of the tank
Brake fluid reservoir
Master brake cylinder
Brake pedal (automatic transmission)
Brake pedal and pedal bracket (automatic transmission)
Brake pedal and pedal bracket (manual transmission)
Vacuum brake booster
Vacuum booster specification
The location of components and parts — 4.4 l (right-hand)
The location of components and parts — 4.4 l (left-hand)
Location of components and parts — diesel 2.7 l
General information
Vacuum pump control circuit (4.0L and 4.4L)
Brake Vacuum Pump — 2.7L Diesel
Brake Vacuum Pump — 4.0L/4.4L
Vacuum brake booster
Anti-lock braking system
ABS specification
Location of components and parts
DSC and HDC switch
Wheel speed sensors
Yaw and lateral acceleration sensor
Steering angle sensor
Pilot lamps
Hydraulic Control Unit (HCU)
HCU Block Diagram
ABS module
How the system works
Diagram of anti-lock braking system
Inspection and check of ABS
Dtc fault code index
Rear wheel speed sensor
Front wheel speed sensor
Removal and installation of the ABS module
Steering
Location of components and parts of the steering system
Inspection and verification
Table of fault signs
DTC Fault Code Index
Filling the amplifier system of the switchgear and removing air from it
Flushing the power steering system
Power steering specification
Location of components and parts of the power steering
Steering gear
Steering hydraulic valve
The principle of operation of the hydraulic power steering
Power steering pump
High pressure tank and hose
Power Steering Pressure Test — 2.7L Diesel
Power Steering Pressure Test — 4.0L
Power Steering Pressure Test — 4.4L
Power Steering Reservoir — 2.7L Diesel
Power Steering Reservoir — 4.0L/4.4L
Steering angle sensor
Discharge line from pump to steering gear
Removing the power steering pump
Power Steering Pump — 4.0L
Power Steering Pump — 4.4L
Power Steering Fluid Cooler — 2.7L
Power Steering Fluid Cooler — 4.0L/4.4L
Steering Gear — 2.7L Diesel
Steering gear — 4.0L
Steering gear — 4.4L
Steering column
Location of components and parts of the steering gear
Steering gear cover
Steering rod tip
Transverse steering rod
Steering column specification
The location of the elements of the steering column
The upper part of the steering column with a mechanical adjustment unit
Upper part of the steering column with electric adjustment unit
Intermediate shaft
Lower telescopic shaft
Steering column lock
Steering wheel heating
Steering column shaft
Steering column lower shaft
Removal and installation of a steering column
Removal and installation of a steering wheel
Multifunction steering column switch
The switch of indexes of turn assy
Wiper control switch assy
Egnition lock
Steering column lock and ignition switch housing
Left multifunction steering column switch
Ignition switch
Right multifunction steering column switch
Power unit
Petrol engine 4.0L
Dimensions, clearances and correspondence of engine parts
Diagnostics and verification
Device and technical description
Cylinder Block Parts
Piston and connecting rod assy
Intermediate shaft assembly
Front cover and water pump assembly
Oil cooler (if equipped) and filter assembly
Knock and oil pressure sensors
Parts of the crankshaft, oil sump and oil pump
Crankshaft and main bearings
Balancing system shaft assy
Crankshaft seals and oil pump
Ladder structure motor assembly
Details of the valve timing adjustment mechanism
Cylinder head parts
Lubrication system
An exhaust manifold
Engine specification 4.0L
Shaft of the dynamic balancing system of the engine
Removal and installation of an inlet collector
Gas distribution
Removing and installing a floppy disk
Hydraulic tensioner for left timing chain
Hydraulic tensioner for right timing chain
Removing the engine
Engine installation
Rear crankshaft seal
Left cylinder head
Left camshaft drive cassette
Left valve mechanism cover
Left engine mount
Left exhaust manifold
Removal and installation of the oil cooler
Removal and installation of an oil crankcase
Removal and installation of the oil pump
Front crankshaft seal
Front engine cover
Right cylinder head
Right camshaft drive cassette
Right valve cover
Right engine mount
Right exhaust manifold
Right camshaft
Camshaft Intermediate Shaft
Block frame
Camshaft roller tappet
Draining and refilling engine oil
Crankshaft pulley
Elements of the gas distribution mechanism
Petrol engine 4.4L
4.4l engine specification
Device and technical description
Cylinder Block Parts
Engine Information Location
Connecting rods and pistons
Crankshaft position sensor and knock sensor
Starter and engine cooling system
Crankshaft and sump parts
Details of the valve timing adjustment mechanism
Cylinder head parts
Variable Valve Timing (VVT)
Lubrication system
An exhaust manifold
4.4L engine disassembly
4.4L engine assembly
Removing the 4.4L engine
4.4L engine installation
Camshaft Angle Change Unit (VCT)
Floppy disk
Rear crankshaft seal
Left cylinder head
Left valve mechanism cover
Left engine mount
Left camshafts
Left exhaust manifold
Oil cooler
Oil sump
Oil pump
Crankshaft Main Bearing Carrier
Front crankshaft seal
Front engine cover
Right valve cover
Right engine mount
Right camshafts
Right exhaust manifold
Checking and adjusting valve clearance
Draining and refilling engine oil
Crankshaft pulley
Elements of the gas distribution mechanism
Diesel engine 2.7L
Engine specification 2.7l
Device and technical description
Cylinder Block Parts
Piston cooling nozzles
Engine Information Location
Connecting rods and pistons
Crankshaft position sensor
Starter and engine cooling system
High pressure fuel pump
Crankshaft and oil pan parts
Details of the valve timing adjustment mechanism
Cylinder head parts
Lubrication system
An exhaust manifold
2.7L engine disassembly
2.7L engine assembly
Removing the 2.7L engine from the automatic transmission
Removing the 2.7L engine from the manual transmission
Installing the 2.7L engine with automatic transmission
Installing the 2.7L engine with manual transmission
Floppy disk
Rear crankshaft seal with locking plate
Rear camshaft seal
Timing belt cover
Left cylinder head
Left valve mechanism cover
Left engine mount
Left camshafts
Left exhaust manifold
Oil cooler
Oil sump
Oil pump
Flywheel
Front crankshaft seal
Front camshaft seal
Right cylinder head
Right valve cover
Right engine mount
Right exhaust manifold
Right camshaft
Timing belt
Strainer and oil pump intake pipe
Draining and refilling engine oil
Elongated part of the oil pan
Engine cooling
Specification 4.0L
Specification 4.4L
Specification 2.7L
Exploded View of 4.0L Cooling System
Exploded View of 4.4L Cooling System
Exploded View of 2.7L Cooling System
The principle of operation of the engine cooling system 4.0L
The principle of operation of the engine cooling system 4.4L
The principle of operation of the engine cooling system 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Measurement of pressure in the cooling system 4.0L
Measurement of pressure in the cooling system 4.4L
Measurement of pressure in the cooling system 2.7L
Liquid drain and vacuum filling 4.0L
Liquid drain and vacuum filling 4.4L
Liquid drain and vacuum filling 2.7L
Drain and fill coolant and bleed 4.0L
Drain and fill coolant and bleed 4.4L
Drain and fill coolant and bleed 2.7L
Cooling fan 4.0L
Cooling fan 4.4L
Cooling fan 2.7L
4.0L engine coolant level sensor
4.4L engine coolant level sensor
Engine coolant level sensor 2.7L
Cooling Fan Shroud 4.0L
Cooling Fan Shroud 4.4L
Cooling Fan Shroud 2.7L
Coolant pump 4.0L
Coolant pump 4.4L
Coolant pump 2.7L
Removal and installation of a radiator 4.0L
Removal and installation of a radiator 4.4L
Removal and installation of a radiator 2.7L
Expansion tank of the cooling system 4.0L
Expansion tank of the cooling system 4.4L
Expansion tank of the cooling system 2.7L
Removing and installing thermostat 4.0L
Removal and installation of thermostat 4.4L
Fuel supply
Specification 4.0L
Specification 4.4L
Specification 2.7L
Specification Turbocharger
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Device and technical description Turbocharger
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Diagnostics and check Turbocharger
Throttle Body Gasket
Fuel injector 4.0L
Fuel injector 2.7L
Fuel manifold 4.0L
Air intake damper 2.7L
Fuel Distribution Line 2.7L
Fuel Pump — Range: 2007->CURRENT
Fuel Pump — VIN Range: SALLA000304->2006
Turbocharger inlet pipe
Removal and installation of a turbocharger
Bleeding air from the low pressure fuel system
Fuel filter condensate drain valve 2.7L
Emptying the fuel tank
Checking the pressure in the fuel system 2.7L
Fuel system pressure test 4.0L
Checking the pressure in the fuel system 4.4L
Relieving pressure in the fuel supply system 4.0L
Relieving pressure in the fuel supply system 4.4L
Drive units
Torque Specifications
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Drive belt tensioner 4.0L
Drive belt tensioner 4.4L
Drive belt tensioner 2.7L
Cooling fan belt tensioner 4.4L
Drive Belt Idler Pulley 4.0L
Drive Belt Idler Pulley 4.4L
Drive Belt Idler Pulley 2.7L
Cooling fan belt 4.0L
Accessory drive belt 4.0L
Accessory drive belt 4.4L
Accessory drive belt 2.7L
Launch system
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Removal and installation of a starter 4.0L
Removal and installation of a starter 4.4L
Removal and installation of a starter 2.7L
Starter solenoid 4.0L
Starter solenoid 4.4L
Ignition system
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Ignition Coil 4.0L
Ignition Coil 4.4L
Spark Plugs 4.0L
Spark Plugs 4.4L
Glow plug device 2.7L
Diagnosis and testing of glow plugs
Glow plug module
Glow plug relay
Glow plugs
Emission reduction
Specifications
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Positive crankcase ventilation valve 4.0L
Positive crankcase ventilation valve 4.4L
Exhaust gas Recirculation valve 4.0L
Exhaust gas recirculation valve 4.4L
Air filtration
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Air filter 4.0L
Air filter 4.4L
Air filter 2.7L
Air intake resonator 4.0L
Air intake resonator 4.4L
Charge air cooler 2.7L
Air filter element 4.0L
Air filter element 4.4L
Air filter element 2.7L
Fuel vapor control
Device and technical description 4.0l
Device and technical description 4.4l
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Checking for leaks 4.0L
Checking for leaks 4.4L
Vapor Canister Ventilation Filter 4.0L
Vapor Canister Ventilation Filter 4.4L
Carbon filter purge valve 4.0L
Carbon filter purge valve 4.4L
4.0L fuel tank leak collection pump
Fuel Tank Leakage Pump 4.4L
Evaporative carbon filter 4.0L
Evaporative carbon filter 4.4L
Fuel Tank Leakage Pump Filter 4.0L
Fuel Tank Leakage Pump Filter 4.4L
Electronic control part
Specification 4.0L
Specification 4.4L
Specification 2.7L
Device and technical description 4.0L
Engine Control Module (ECM) 4.0L
Accelerator Pedal Position Sensor (APP) 4.0L
Oxygen sensors 4.0L
Knock sensors 4.0L
4.0L crankshaft position and speed sensor
CMP, ECT, temperature and other sensors 4.0L
Speed regulation 4.0L
Alternator, injectors and ignition 4.0L
Control relay 4.0L
Correction ECM (engine control unit) 4.0L
Mounting box and power supply 4.0L
Device and technical description 4.4L
Engine Control Module (ECM) 4.4L
Shaft position and temperature sensors 4.4L
Knock sensors 4.4L
Electronic throttle body 4.4L
Accelerator Pedal Position Sensor (APP) 4.4L
Oxygen sensors 4.4L
Alternator, injectors and ignition 4.4L
Relays and control valves 4.4L
Correction ECM (engine control unit) 4.4L
Device and technical description 2.7L
Engine Control Module (ECM) 2.7L
Shaft position and temperature sensors 2.7L
Control valves 2.7l
Electronically controlled nozzles 2.7L
EGR system 2.7L
Accelerator Pedal Position Sensor (APP) 2.7L
Diesel particulate filter control 2.7L
Generator and central junction box 2.7L
Diagnosis and check 4.0L
Fault Code Index DTC 4.0L
Diagnosis and check 4.4L
Fault Code Index DTC 4.4L
Diagnosis and check 2.7L
Fault Code Index DTC 2.7L
Engine Control Module Cooling Fan 4.0L
Engine Control Module Cooling Fan 4.4L
Engine Control Module Cooling Fan 2.7L
Engine Oil Pressure Sensor (EOP) 4.0L
Engine Oil Pressure Sensor (EOP) 4.4L
Engine Oil Pressure Sensor (EOP) 2.7L
Manifold absolute pressure (MAP) sensor 4.4L
Manifold absolute pressure (MAP) sensor 2.7L
Mass air flow sensor (MAF) 4.0L
Mass air flow sensor (MAF) 4.4L
Mass air flow sensor (MAF) 2.7L
Throttle position sensor (TP) 4.0L
Crankshaft position sensor (CKP) 4.0L
Crankshaft Position Sensor (CKP) 4.4L
Crankshaft Position Sensor (CKP) 2.7L
Camshaft Position Sensor (CMP) 4.0L
Camshaft Position Sensor (CMP) 4.4L
Camshaft Position Sensor (CMP) 2.7L
Oil temperature sensor 4.0L
Oil temperature sensor 4.4L
Oil temperature sensor 2.7L
4.0L engine coolant temperature sensor
4.4L engine coolant temperature sensor
Engine coolant temperature sensor 2.7L
Knock sensor left (KS) 4.0L
Knock sensor right (KS) 4.0L
Knock sensor (KS) 4.4L
Intake Air Temperature Sensor (IAT) 2.7L
Exhaust gas temperature sensor 2.7L
Fuel temperature sensor 4.4L
Fuel temperature sensor 2.7L
Intake manifold tuning valve (IMT) 4.0L
Left catalytic converter sensor 4.0L
Left catalytic converter sensor 4.4L
Left Heated Oxygen Sensor (HO2S) 4.0L
Left Heated Oxygen Sensor (HO2S) 4.4L
Crankshaft Position Sensor Impulse Wheel 2.7L
Engine control module 4.0L
Engine control module 4.4L
Engine control module 2.7L
Car gearbox
Specification of automatic box 4.0L
Specification of automatic box 4.4L
Specification of automatic box 2.7L
Diagnosis and check of automatic transmission 4.0L
Removal and installation of an automatic box 4.0L
Removal and installation of an automatic box 2.7L
Specification of automatic transmission controls
2.7L mechanical box specification
Removing the manual transmission 2.7L
Installation of a manual transmission 2.7L
Clutch
Clutch specification
Device and technical description of the clutch
Clutch driven and pressure plates
Guide bearing
Clutch Master Cylinder
Clutch pedal
Clutch slave cylinder
All-wheel drive systems
Specifications
The device and technical description of the transfer case
Transfer case — sectional view
Transfer case crankcases and pumps
Center differential assembly
Multi-plate clutch assembly
Transfer case control module
Transfer Case Control Module Inputs
Transfer Case Control Module Outputs
Maintenance and diagnostics
How the system works
Diagnostics and verification
Low/high range sensor
Four Wheel Drive (4WD) Control Module
Transfer case shift motor
Transfer case clutch solenoid
Transfer case
Specification
Removing the transfer case 4.0L
Transfer case installation 4.0L
Removing the transfer case 4.4L
Transfer case installation 4.4L
Removing the transfer case 2.7L
Transfer case installation 2.7L
Transfer Case Rear Output Shaft Seal 2.7L
Transfer Case Rear Output Shaft Seal 4.0L
4.4L transfer case rear output shaft seal
Transfer case input shaft seal 2.7L
Transfer case input shaft seal 4.0L
Transfer case input shaft seal 4.4L
Transfer Case Front Output Shaft Seal 2.7L
Transfer Case Front Output Shaft Seal 4.0L
Transfer Case Front Output Shaft Seal 4.4L
Exhaust system
Specification 4.0L
Specification 4.4L
Specification 2.7L
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diesel Particulate Filter (DPF) 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Removal and installation of the muffler 4.0L
Removal and installation of the muffler 4.4L
Rear exhaust pipe 4.0L
Rear exhaust pipe 4.4L
Rear exhaust pipe 2.7L
Left catalytic converter 4.0L
Left catalytic converter 4.4L
Right catalytic converter 4.0L
Right catalytic converter 4.4L
Removal and installation of system of release 4.0L
Removal and installation of system of release 4.4L
Diesel particulate filter 2.7 L
Fuel tank and lines
Specification 4.0L
Specification 4.4l
Specification 2.7l
Device and technical description 4.0L
Fuel tank assembly 4.0l
Fuel tank filler neck 4.0L
Device and technical description 4.4L
Fuel tank assembly 4.4l
Filler pipe assembly 4.4L
Device and technical description 2.7L
Fuel tank assembly 2.7L
Fuel filter 2.7L
Fuel tank filler neck 2.7L
Fuel cooler 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Fuel tank filler 4.0L
Fuel tank filler 4.4L
Fuel tank filler 2.7L
Fuel pump module 4.0L
Fuel pump module 4.4L
Fuel pump module 2.7L
Removal and installation of the fuel tank 4.0L
Removal and installation of the fuel tank 4.4L
Removal and installation of the fuel tank 2.7L
Acceleration control
Accelerator Pedal Specifications
Device and technical description of the accelerator 4.0L
Device and technical description of the accelerator 4.4L
Device and technical description of the accelerator 2.7L
Removal and installation of an accelerator pedal
Gasoline engine cruise control device
Diesel Cruise Control Device
Electrical equipment
Climate control
Specification
Removal and installation of the storage chamber
Removal and installation of the cabin filter
Device and description of heating and ventilation
Diagnostics and testing of heating and ventilation
Electric motor of the blowing fan
Air conditioning specification
Diagnostics and testing of air conditioning
Removal and installation of the dehumidifier receiver
Removal and installation of the evaporator core
Device and description of climate control elements
Solar intensity sensor
Cabin temperature sensor
Outdoor temperature sensor
Complete climate controls
Instruments and control lamps
The device and description of the instrument panel
Control lamps of a board of devices
Analog Gauges Instrument
Diagnostics and check of the instrument panel
Removal and installation of the instrument panel
Device and description of the sound signal
Information and message center
Information display
User settings and on-board computer
Tire pressure warning module
Device and description of parking assistance
Obstacle Distance Calculation
Diagnosis and verification of parking assistance
Parking assistance speaker
Rear interior parking aid sensor
Rear Outside Parking Assist Sensor
Parking Assist Module
Front interior parking aid sensor
Front Outside Parking Assist Sensor
Battery and charging system
Battery specification
Diagnostics and testing of the charging system
Battery and wires
Removing and installing the battery
Shelf for additional battery
Shelf for battery installation
Generator and voltage regulator specification
Device and technical description of the generator 4.0L
The device and technical description of the generator 4.4L
Device and technical description of the generator 2.7L
Removal and installation of the generator 4.0L
Removal and installation of the generator 4.4L
Removal and installation of the generator 2.7L
Information system
Diagnostics and testing of the audio system
Device and technical description of the audio system
Removing and installing the audio block
Removal and installation of the amplifier of an audio system
Device and technical description of antennas and amplifiers
The device and technical description of the speakers
Rear Side Panel Speaker
Tailgate speaker
Speaker on the tailgate of the luggage compartment
Front door speaker
Dashboard speaker
Device and technical description of the video system
Video system diagnostics and testing
Removing and installing the DVD video player
Removing and installing the display
Lighting and headlights
Outdoor lighting specification
Device and technical description of outdoor lighting
Central switching unit
Light switch
Block headlights assy
Adaptive Headlamps (AFS)
Automatic control and headlight range adjustment
Front fog lights
Rear light block
Other elements of outdoor lighting
Outdoor lighting control scheme
Diagnostics and testing of automatic headlights
Diagnostics and check of back fog lamps
Diagnostics and check of back lanterns
Diagnosis and verification of headlight beam tilt correction
Diagnostics and testing of front fog lamps
Diagnostics and check of stoplights
Diagnostics and verification of direction indicators
Diagnostics and headlight check
Diagnostics and check of lanterns of a backing
Diagnostics and testing of trailer lights
Adaptive front lighting module
Upper brake light
Rear light assembly
Side turn signal lamp
Front fog lamp
Stoplight switch
Headlight switch
Headlight adjustment
Removing and installing the headlight assembly
Interior lighting specification
Device and technical description of interior lighting
Diagnostics and testing of interior lighting
Daytime running lights (DRL)
Power distribution
Module communication network specification
Device and technical description of the communication network
Diagnostics and verification of the communication network
Battery connection box (BJB) 4.0L
Battery connection box (BJB) 4.4L
Central Junction Box (CJB)
Wiring Harness Specification
Body Wiring Harness — Vehicles up to 12/2006
Body Wiring Harness — Vehicles from 01/2007
Tailgate wiring harness
2.7L Engine Wiring Harness
4.0L Engine Wiring Harness
4.4L Engine Wiring Harness
Electronic Function Group
Device and technical description of the anti-theft system
Anti-theft antenna
Anti-theft alarm horn with battery
Hood switch
Device and technical description of the navigation system
Diagnosis and testing of the navigation system
Pinpoint tests of the navigation system
Navigation system antenna
Navigation system CD playback unit
Navigation system display module
Navigation amplifier
Cell phone system (before MY 2009)
Phone system operation (pre-2009 model year)
Voice command recognition (before MY 2009)
Bluetooth (before MY 2009)
Telephone system control scheme (until 2009)
Cell phone system (as of MY 2009)
Bluetooth (from model year 2009)
Phone System Operation (as of MY 2009)
Telephone system control scheme (since 2009)
Cell phone diagnostics and testing
Cell phone pinpoint tests
Transceiver module
Driver Seat Module (DSM)
Body and coating
Body elements
Specification
Mudguard wing
Engine protection
Removal and installation of the wing
Lifting luggage compartment door
Lifting tailgate alignment
Interior and body trim
Trim specification
B-pillar upper trim panel
C-pillar upper trim panel
Engine cover 2.7L
Engine cover 4.0L
Engine cover 4.4L
B-pillar lower trim panel
C-pillar lower trim panel
Removal and installation of a covering of a ceiling
Trim panel of the rear side of the body
Rear door trim panel
Rear luggage compartment door trim panel
Front door trim panel
Front door trim panel
Trim panel of the raised luggage compartment door
Door sill trim panel
D-pillar trim panel
A-pillar trim panel
Rear window molding
Rear side panel molding
Left A-pillar molding
Front fender trim
Radiator grille
Mirrors and glasses
Device and technical description of rear-view mirrors
Diagnostics and check of rear-view mirrors
Removal and installation of a mirror of salon
Removal and installation of an external mirror
Removal and installation of glass of an external mirror
Glass specification
The device and technical description of glasses and mechanisms
Rear side window glass
Door window glass
Front door window glass
Glass of the window of the raised luggage compartment door
Power window and rear door window motor
Roof glass panel
Fixed section tailgate window
Seats
Specification
The device and technical description of the seats
Manual adjustment of the front seats
Front seats with electromechanical adjustment
Driver's seat with memory settings
Position of mirrors when reversing
Steering column adjustment
Seat memory controller
Seat heating
Seat Control Diagram
Seat diagnostics and testing
Index of DTC codes
Rear seat split 40/20/40
Rear seat with 60/40 split
Front seat cushion heater mat
Front seat back heater mat
Seat guide
Upholstery of a pillow of a forward seat
Third row seat cushion upholstery
Rear seat upholstery with 40/20/40 split
Rear seat upholstery with 60/40 split
Front seat back upholstery
Third row seat back upholstery
Front seat
Front seat position control switch
Front seat cushion
Third row seat cushion
Third row seat
Rear seat cushion cover with 40/20/40 split
Rear seat cushion cover with 60/40 split
Front seat tilt motor
Electric motor of the front seat guide
Front seat height adjustment motor
Instrument panel and console
Dashboard specification
Device and technical description of the instrument panel
Removal and installation of the instrument panel 4.0L
Removal and installation of the instrument panel 4.4L
Removal and installation of the instrument panel 2.7L
Switch block on the instrument panel console
Upper floor console panel
Upper section of instrument panel
Reconciliation of the counterpart of the rear tailgate lock
Dashboard console
Removing and installing floor console
Glove compartment
Cooled compartment
Central reinforcing element of the instrument panel
Handles and locks
Specifications
Tailgate latch
Front door latch
Tailgate outside handle
External front door handle
Latch Receipt Adjustment
Hood latch release handle
Door lock cylinder
Ignition lock cylinder
Windshield wipers and washers
Specification
Windshield washer reservoir
Rain intensity sensor
Windshield washer pump
Headlight washer pump
Rear wiper arm
Front wiper arm
Headlight washer nozzle
Sunroof and bumpers
The device and technical description of the sunroof
Sunroof operation
Sunroof Control Diagram
Diagnosis and check of the sunroof
Sunroof alignment
Removal and installation of the sunroof
Sunroof module
Sunroof glass
Electric motor of the sunroof drive
Rear bumper cover
Front bumper cover
Removal and installation of a forward bumper
Safety system
Seat Belt Specification
Rear seat belt buckle with seat 40/20/40
Rear seat belt buckle with seat 60/40
Front seat belt buckle
Right rear seat belt buckle with seat 40/60
Center seat belt retractor 40/20/40
Center seat belt retractor 60/40
Diagnostics and testing of the seat belt system
Secondary restraint system specification
B-pillar side impact sensor
C-pillar side impact sensor
Front impact sensor
Side airbag module
Driver Airbag Module
Passenger Airbag Module
Clock spring
Body repairs
General information about body repair
Body corrosion protection
Eliminate causes of water intrusion
Checking the dimensions and tolerances of the body and frame
Technological roof panels
Removing and installing the roof panel
Repair of front end elements
Specification
Rear fender apron reinforcement section
Fender Apron Panel Cover
Sheet metal elements of the front
Hood latch panel
Wing apron panel
Front spar
Front cross member
Front wheel arch
Front reinforcement section of the fender apron panel
Wing Apron Panel Section
Front spar section
Front wheel arch section
Wing apron panel reinforcement
Strengthening the front wheel arch
Repair of back elements
Sheet metal elements of the back
D-pillar inner bottom panel
Inner panel of the rear side of the body
Rear Left Section of Rear Side Body Panel
Rear cross member
Rear outer wheel arch
Back panel
D-pillar cover
Rear side panel of the body
Rear light mounting panel
Water drain panel
Rear spar section
Rear floor section
Side panel repair
Removing and installing side panels
A-pillar outer panel
B-pillar outer panel
Bottom trim panel
Front section side panel
A-pillar reinforcement
B-pillar reinforcement
Frame and body mount
Specification
Removal and installation of a back cross member
Removal and installation of a body of the petrol car
Removal and installation of a diesel car body
Range Rover 3
General information
Using the manual
How to use this manual
Diagnostic device (scanner) Testbook
Repair and restoration work and replacement of components
Abbreviations and symbols
Precautionary measures
General warnings
Safe working practices
Measures to protect the environment
Fuel Safety Precautions
Precautions when working with electrical equipment
Safety precautions when working with the airbag system
Precautions when working with the air conditioning system
Repair techniques
General recommendations when performing locksmith work
Ball and roller bearings
Oil seals
Joints and joint surfaces
Details protecting threaded connections from loosening
Parallel Thread Parts
Designations of bolts and nuts
Flexible pipes and hoses
Using roller stands to determine the braking forces
Replacing SRS System Components After Operation
Body repair
Car body lift
Towing a car
Car transportation
Identification codes
Vehicle identification number
Location and locations of unit identification numbers
Specifications
TD V6 diesel engine
V8 petrol engine
Engine power system
Engine cooling system
Transfer case
Automatic transmission
Cardan shafts, drives and gearboxes
Steering
Front and rear suspension
Brake system
Wheels and tires
Air conditioner
Electrical equipment
Vehicle dimensions and weight
Tightening torques
Maintenance
TD V6 diesel engine
V8 petrol engine
Emission reduction systems
TD V6 engine management system
V8 engine management system
Fuel supply system
Cooling system
Exhaust and intake manifolds and exhaust system
Transfer case
Automatic transmission TD V6
V8 automatic transmission
Cardan shafts
Front and rear gearboxes
Steering
Front suspension
Rear suspension
Brake system
Airbag system
Car body
Climate control
Electrical equipment
Materials
Refueling tanks
Operating fluids
The concentration of an aqueous solution of antifreeze
Lubrication system
Sealants
Maintenance
View of the engine compartment of a car with a diesel engine Td6
View of the engine compartment of a car with a V8 engine
Checking seats and seat belts
Lamps, horn and signaling devices
Windshield wiper and washers
Wheels and tires
Brake linings, discs and brake calipers
Filter elements
Cooling system
Attachment drive belt
Working fluid tanks
Accumulator battery
Engine oil and oil filter for TD V6 engine
V8 engine oil and oil filter
TD V6 Automatic Transmission Fluid
V8 automatic transmission fluid
Hoses, pipes and wiring harnesses
Element Inspection
Checking at the stand and during road tests
Power unit
Diesel engine TD6
Valve timing — check and adjustment
Oil pressure check
Intake and exhaust camshafts
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Cylinder head gasket
Hydraulic expansion joints
Valve cover gasket
Soundproof engine cover
Upper engine cover
Removal and installation of the engine
Electrovacuum valve control system
Rear engine mount
Left engine mount
Right engine mount
Converter Drive Drive
Oil filter head gasket
Oil filter
Oil pickup tube with strainer
Oil pump
Engine pan gasket
Oil pressure switch
Laying of the engine oil cooling heat exchanger
Gear cover of the gas distribution mechanism
Gas distribution gear cover gasket
Piston group
Replacing connecting rod bearings
Checking the protrusion of the pistons with the cylinder head removed
Cylinder head
Cylinder head overhaul
Drive disc
Oil pump overhaul
Oil pan gasket
Bulkhead of a cover of gear wheels of the gas distribution mechanism
Intake manifold gaskets
Exhaust manifold gaskets
Petrol engine V8
Oil pressure check
Crankshaft pulley
Front crankshaft oil seal
Rear crankshaft oil seal
Laying of the left head of cylinders
Laying of the right head of cylinders
Valve cover gasket left cylinder head
Valve cover gasket, right cylinder head
Soundproof engine cover
Valve Timing Control (VCC) Left
Valve Timing Control Valve (VCC) Right
Valve Timing Control (VCC). Left head
Valve Timing Control (VCC). Right head
Engine and attachments — removal and installation
Rear engine mount
Left engine mount
Right engine mount
Converter Drive Drive
Oil filter
Dipstick tube
Oil receiver with strainer
Oil pump
Removing the lower part of the oil pan
Oil pan gasket
Defoamer
Oil pressure switch
Timing chain with sprocket adjustment
Upper front timing cover, right cylinder head
Top front timing cover left cylinder head
Lower Timing Cover
Piston group
Connecting rod bearings
Bulkhead of a pulley of a cranked shaft
Bulkhead of a forward epiploon of a cranked shaft
Crankshaft and main bearings
Bulkhead of a back epiploon of a cranked shaft
Cylinder head gasket
Cylinder head overhaul
Valve cover gasket
Valve Timing Control (VCC)
Oil pickup tube with strainer
Oil pump overhaul
Bottom pan gasket
Oil pan gasket overhaul
Top Timing Cover
Bulkhead of the bottom cover of the timing drive
Timing chain and chain shoes
Distribution pipe hoses with cooling pump
Intake manifold gaskets
Emission reduction TD6
Crankcase ventilation valve
Exhaust gas recirculation (EGR) valve
EGR solenoid valve
Expansion valve system (EGR)
Exhaust Gas Recirculation (EGR) Cooler
Emission reduction V8
Purge solenoid valve for fuel vapor absorber
Fuel vapor absorber
Supplementary Air Valve (SAI)
Supplementary Air Pump Relay (SAI)
Supplementary air pump (SAI)
Fuel tank leak control unit (DMTL unit)
Catalytic converter
Heated oxygen sensor upstream of the converter
Heated oxygen sensor after converter
Engine management TD6
Engine Control Module (ECM)
Relay: integrated ignition and fuel control unit
Coolant temperature sensor (ECT)
Crankshaft position sensor (CKP)
Camshaft position sensor (CMP)
Junction box cooling fan
Temperature sensor in mounting box
Air cleaner element
Accelerator Pedal Position Sensor (APP)
Sensors: Fuel temperature sensor (EFT)
Low fuel pressure sensor
Fuel pressure sensor
Mass flow sensor (MAF) and intake air temperature (IAT)
High pressure fuel pump
Turbocharger
Turbocharger intake duct
Charge air intercooler
Boost pressure control solenoid valve
Boost pressure sensor
Fuel pressure control
Nozzle
High pressure pipes
Glow plugs
Electronic control unit for glow plugs
Accelerator pedal position sensor
Engine management V8
Spark plug
Ignition coil relay
Ignition coils — kit
Cover of ignition coils of the left row
Cover of ignition coils of the right row
Engine Control Module (ECM)
Relay: ignition and fuel system control unit
Coolant temperature sensor (ECT)
Crankshaft position sensor (CKP)
Camshaft Position (CMP) Sensor Left Cylinder Head
Camshaft Position (CMP) Sensor Right Cylinder Head
Knock sensor (KS) left
Knock sensor (KS) right
Temperature sensor in mounting box
Air cleaner housing
Air filter filter element
Air flow sensor hose with orifice
Accelerator Pedal Position Sensor (APP)
Mass flow (MAF) and air temperature (IAT) sensors
Throttle pipe
Fuel rail: removal and installation
Nozzles (set)
Accelerator pedal position sensor
Fuel supply TD6 engine
Checking the pressure in the low pressure line
Removing fuel from the fuel tank
Fuel filter
Fuel Cooler Heat Transfer Element Replacement
Fuel pump located in the fuel tank
Auxiliary priming pump
Removal and installation of the fuel tank
Left inspection hole of the fuel tank
Fuel supply V8 engine
Relief pressure relief
Checking the pressure of the fuel system
Removing fuel from the fuel tank
Main fuel filter
Fuel vapor separator
Fuel pump located in the fuel tank
Removal and installation of the fuel tank
Fill pipe
Left inspection hole of the fuel tank
Engine cooling TD6
Draining the coolant, flushing the system and filling
Viscous fan clutch
Removal and installation of a radiator
Removal and installation of the thermostat
Coolant pump and thermostat
Engine cooling V8
Draining the coolant, flushing the system and filling
Viscous fan clutch
Distribution pipe of the cooling system
Distributor tubes with cooling pump
Cooling jacket cover gasket
Removal and installation of a radiator
Removal and installation of the thermostat
Coolant pump gasket
Exhaust system TD6
Exhaust system and suspension elements
Downpipe
Intermediate pipe
Silencer outlet pipe with silencer
Intake manifold gaskets
Exhaust manifold gaskets
Exhaust system V8
Exhaust system and suspension elements
Front pipe
Intermediate pipe
Silencer outlet pipe with silencer
Intake manifold gaskets
Right exhaust manifold gaskets
Left exhaust manifold gaskets
Transfer case
Draining and filling
Removing and installing transfer case TD6
Removal and installation of a transfer box V8
Input shaft seal
Front output shaft seal
Rear output shaft oil seal
Transfer case fuse in the electronic control unit
Vibration damper TD6
Transfer case electronic control unit
Gear ratio control actuator
Automatic gearbox GM-5L40-E
Draining and filling the working fluid
Checking and adjusting the gear selector cable
Gear selector lever
Gear selector knob
Assembling the gear selector lever and cable
Starter lock switch
Gear selector shaft seal
Torque converter lock-up clutch solenoid
Gear shift electromagnet
Electronic control unit
Solenoid valve wiring harness
Intermediate Shaft Speed Sensor Collector
Input shaft speed sensor current collector
Torque converter seal
Automatic transmission and torque converter
Removal and installation of automatic transmission assembly with transfer case
Rear Extension Crankcase Seal
Laying of the pallet of a case of automatic transmission
Automatic transmission fluid filter
Automatic transmission cooler
Automatic transmission spool block
Pressure control solenoid valve
Automatic gearbox ZF 5HP24
Draining and filling the working fluid
Checking and adjusting the gear selector cable
Gear selector lever
Gear selector knob
Assembling the gear selector lever and cable
Starter lock switch
Gear selector shaft seal
Gear shift electromagnet
Electronic control unit
Solenoid valve wiring harness
Intermediate Shaft Speed Sensor Collector
Torque converter seal
Automatic transmission and torque converter
Removal and installation of automatic transmission assembly with transfer case
Rear gearbox seal
Laying of the pallet of a case of automatic transmission
Automatic transmission fluid filter
Automatic transmission fluid cooler
Automatic transmission cooler thermostat
Block of spools and valves of an automatic transmission
Chassis
Drive shafts
Drive front left shaft
Drive front right shaft
Protective cover SHRUS outer front
Protective cover SHRUS internal
Front Right Drive Shaft Seal
Differential cover with drive shaft bearing support
O-ring differential cover
Drive shaft rear
Protective cover SHRUS outer rear
Protective cover SHRUS rear inner
Cardan shaft front
Rear cardan shaft
Intermediate support rear
Main gear
Draining and filling the rear differential case
Main gear with differential assy
Gasket and rear differential case cover
Rubber bushing of main gear support
Rear final drive support rubber bushing
Final drive shank seal
Differential output shaft seal
Front axle gear
Draining and filling the front differential
Final drive with differential assembly TD6
Final drive with differential assembly V8
Differential output shaft seal
Final drive shank seal
Steering
Power steering air removal
Checking and adjusting the angles of the front wheels
Wheel alignment
Checking the pressure in the hydraulic system TD6
Checking the pressure in the hydraulic system V8
Steering rack with power steering TD6 (left-hand drive)
Steering rack with power steering V8 (left-hand drive)
Steering rack with gur v8 (right-hand drive)
Steering rack with power steering TD6 (right-hand drive)
Fluid cooler TD6
Fluid cooler V8
Power steering pump TD6
Power Steering Pump V8
Steering column assembly
Steering Angle Sensor / Steering Column
The top overlays of a steering column assembled with a column
Multifunction control lever
Tie Rod Ball Joint
Steering wheel
Steering wheel airbag control unit
Electronic control unit (ECU) of the steering wheel with electric heating
Front suspension
Release and filling the system with air suspension
Setting up the air suspension system
Stabilizer bar
Stabilizer bars of transverse stability
Lower control arm ball joints
Pneumatic elastic element assembly
Wheel hub
Wheel bearing
Lower arm
Lower arm bushing
Body height sensor
Transverse steering rod
Tie rod bushings
Receiver
Air suspension electronic control unit
Compressor assembly
Pressure Regulator Assembly
Bypass valve
Rear suspension
Release and filling the system with air suspension
Wheel hub
Upper hinge
Bottom hinge
Wheel bearing
Pneumatic elastic element
Removal and installation of the shock absorber
Stabilizer bar
Transverse steering rod
Upper arm bushings
Lower control arm front bushings
Rear lower arm bushings
Stabilizer bars of transverse stability
Lower Arm Assembly
Top arm assembly
Rear subframe bushings
Body height sensor
Bypass valve
Safety valve
Brake system
Front brake disc wear and runout check
Checking wear and runout of the rear brake disc
Removal of air from the brake system
Parking brake adjustment
Brake disc front brakes
Brake disc rear brakes
Pre-pressure pump
Brake reservoir
Brake master cylinder — tandem
Brake Pedal Assembly
Lever assy parking brake
Parking brake cables
Parking brake alarm switch
Brake pads front brake mechanisms
Rear brake pads
The wear sensor of the pads of the front of the car
The wear sensor of the pads of the rear of the car
Rear brake drum brake pads
Pneumatic booster assembly
Vacuum pump TD6
ABS electronic control unit
ABS front wheel speed sensor
Rear wheel speed sensor
ABS pressure regulator block
ABS pressure regulator pressure sensor
Dynamic stabilization sensor
Body and coating
Passenger safety
Front seat belt
Rear middle seat seat belt
Rear seat belt
Front seat belt pretensioner
Steering wheel airbag module
Front Passenger Airbag Module
Airbag module (rear curtain)
Side impact sensor
Emergency shutdown unit (SRS) battery
Rotary Current Collector
Front Door Airbag Module
Front curtain airbag
On-Board Diagnostic Unit (DCU)
Deployment of the front belt pretensioner in the car
Operation of the front belt pretensioner outside the vehicle
Deployment of the steering wheel cushion outside the vehicle
Deployment of the front passenger airbag in the car
Deployment of the front passenger airbag outside the vehicle
Operation of the emergency shutdown unit (SRS) on the vehicle
Operation of the emergency shutdown unit (SRS) outside the vehicle
Airbag deployment (side impact) on a vehicle
Airbag deployment (side impact) outside the vehicle
Deployment of the front curtain airbag in the car
Deployment of the front curtain airbag outside the vehicle
Deployment of the rear curtain airbag in the car
Deployment of the rear curtain airbag outside the vehicle
Doors and windows
Adjusting the position of the lower luggage compartment door
Adjustment of the upper luggage compartment door
Front door glass
Rear door glass
Fixed rear door glass
Front door power window
Rear door power window
Outer seal of the window opening of the front door
Internal seal of the window opening of the front door
Front door panel
Rear door panel
Upper tailgate inner panel
Upper luggage compartment door panel trim
Front seat armrest trim
Plastic shield door panel front door
Plastic shield door panel tailgate
Front door frame trim
Lower Tailgate Upper Trim
Front door lock
Luggage compartment door lock
External tailgate lock
Front door exterior trim
Rear door exterior trim
External front door handle
Exterior details
Front fender panel
Front fender
Front wheel arch liner
Rear wheel arch liner
Luggage compartment door spoiler
Exterior rear view mirror glass
Electric motor of the exterior rearview mirror
Outside rear view mirror
Towing device frame
Front engine protection
Rear bumper beam
Front bumper assembly
Rear bumper
Front bumper extension
Body sill trim
Decorative overlay of a back rack E of a body
Side windshield trim
Lower windshield trim
Roof molding
Lower trim of the luggage compartment door
Radiator grille
Interior details
Sun visor
Rear-view mirror internal
Rear lower side trim panel
LHD foot support frame
Upper A-pillar trim
Trim lower pillar A
Trim top B-pillar
Upper D-pillar trim
Trim lower D-pillar
Decorative trim of the rear rack E
Center console
Front overhead console
Center console trim
Rear overhead console
Overlay of the selector of an automatic transmission
Side panel of the center console
Air suspension switch panel
Top control panel
Lower Control Panel Cover
End control panel
Driver's side control panel upper trim
Passenger side control panel upper trim
Passenger side control panel lower trim
Driver's side control panel lower trim
Control panel support
Removing and installing the access control panel
Passenger side control panel lower shield
Driver's side control panel lower shield
Carpeted floor front
Fixing strip for the front of the carpet
Luggage compartment carpet
Glove box
Glove box lock
Saloon handrail
Ceiling — dismantling and assembly
Glasses
Upper tailgate glass
Windshield
Side glass luggage compartment
Seats
Rear seat armrest
Front seat
Backseat
Upholstery of a pillow of a forward seat
Front seat cushion upholstery (with upper backrest adjustment)
Rear seat cushion upholstery (right side)
Rear seat cushion upholstery (left side)
Rear seat back pad
Rear seat base panel
Rear seat armrest front pad
Front seat rear panel (with adjustable upper backrest)
Lumbar Support Chamber (Front Seat)
Front seat lumbar support chamber (with adjustable backrest)
Lumbar stop switch
Electric seat back adjustment
Electric motor for longitudinal adjustment of the front seat
Electric motor for vertical adjustment of the front seat
Height headrest motor (front seat)
Front seat move switch
Seat adjustment memory switch block
Rear seat back locking lever
Rear seat lock
Front seat back upholstery (with adjustable backrest)
Front seat back upholstery
Rear seat upholstery (left side)
Rear seat upholstery (right side)
Rear side seat hinge
Sunroof
Sunroof fit adjustment
Removal and installation of the sunroof
Sunroof power unit
Body geometry
Information about control dimensions
Characteristic points of the front part of the body
Characteristic points of the underbody
Characteristic points of the side panel of the body
Characteristic points of the rear
Distances between characteristic points of the front part of the body
Distances between the characteristic points of the side panel of the body
Distances between the characteristic points of the bottom of the body
Distances between characteristic points inside the body
Panel Crossbar Mounting Holes
Distances between characteristic points of the rear part of the body
Gap and profile dimensions
Body repair
Replaceable body parts
General welding safety rules
Panel Replacement Procedure
Front panel assembly
Hood lock panel
Headlight mounting panel
Radiator protection
Front side member end panel
Front spar (front)
Front spar assembly
Outer wheel arch panel
Wheel arch extension
Shield of the inner panel of the wheel arch
Inner wheel arch panel assembly
Reinforcement of the inner panel of the wheel arch
Inner wheel arch panel
A-pillar body side panel
A-pillar reinforcement panel
Side panel body sill section
Side panel of body sill and B/C section of B-pillar
B/C pillar reinforcement panel
Threshold reinforcement panel
Side panel of the body of the rear section
Upper rear wheel arch reinforcement panel
C-pillar reinforcement panel
Body Side Panel — Rear Extension
Bracket for rear light
External rear body panel
The back panel of a body assy
Spare wheel well
Rear floor extension
Rear side member of the bottom
Roof assembly
Car door
Corrosion protection
Types of hermetic connections
Body sealing materials
Equipment for applying sealants and primers
Body cavity treatment equipment and treatment methods
Applying sealant to the front side members
Applying sealant to the wheel arch and side panel of the body
Applying sealant to the inside of the side panel
Acoustic insulation with foam material
Sealing the front seams
Sealing the rear seams
Sealing the welding seams of the lower part of the car
Sealing door welds
Sealing and underbody materials
Treatment of closed cavities for injection of the composition
Sealants for filling cavities
Water intrusion into the body
Preparing the panel for primer
Preparation for painting
Electrical equipment
Heating and ventilation
Heater Controls (ECU)
Air pollution sensor
Climate control stepper motor
Control panel ventilation grill — face level
Control Panel Center Fans
Air intake filter
Air intake box
Heater, ventilation and air conditioning control unit
Air distribution control motor
Rear ventilation grille motor
Electric motor for switching air supply modes
Electric motor for switching the air supply on the right side
Fan assembly with electric motor
Fan motor resistor block (left-hand drive)
Fan motor resistor block (right-hand drive)
Heater radiator
Fuel-burning vehicle interior heater (FBH) — TD6 engine
Fuel heater receiver (FBH)
Outdoor temperature sensor
Fuel heater fuel pump — Td6 engine
Conditioning
Emptying and refilling the air conditioner
Compressor drive belt — TD6 engine
Compressor drive belt — V8 engine
Compressor drive belt tensioner — TD6 engine
Compressor drive belt tensioner — V8 engine
Compressor — TD6 engine
Compressor — V8 engine
Electric motor of the condenser fan
Removal and installation of the condenser
Dehumidifier tank
Refrigerant pressure sensor
Sun light sensor
Air temperature sensor
Evaporator temperature sensor (LHD)
Evaporator temperature sensor (RHD)
Air conditioning regulator throttle (left-hand drive)
Air conditioning regulator throttle (right-hand drive)
Removal and installation of the evaporator
Windshield wipers and washers
Combined windshield and headlight washer reservoir
Washer fluid level sensor
Washer pump
Rain sensor
Windscreen wiper arm
Windshield wiper blade
Electric motor and wiper lever mechanism
Electric cleaner motor
Relay for switching on the cleaner
Headlamp wiper arm
Headlamp cleaner brush
Electric motor of the headlight cleaner
Luggage compartment door wiper arm
Luggage Compartment Door Wiper Blade
Electric motor of the luggage compartment door wiper
Starting and charging system
TD6 engine generator
V8 engine generator
TD6 Engine Attachment Drive Belt
V8 Engine Attachments Drive Belt
TD6 Attachment Drive Belt Tensioner
Attachment Belt Tensioner V8
Accumulator battery
Battery storage area
TD6 engine starter
V8 engine starter
Egnition lock
Lighting and headlights
Headlight Beam Adjustment
Xenon headlight gas discharge control unit
Control unit for automatic headlamp leveling
Headlight Bulb Replacement
Front combination lamp
Turn signal repeater
Removing and installing the headlight assembly
Rear combination lamp
Reversing lamp
Front fog lamp
Brake light central top
Interior lighting dome front and rear
Light switch
Alarm switch
Combined turn signal/headlight switch
Light Control Module (LCM)
Electronic blocks
Trailer electronic control unit
Audio signal relay
Heated windshield relay
Heated rear window relay
Body Control Unit (BCU)
Tire pressure monitoring (TPM) sensor
Front wheel antenna tire air monitoring system
Rear wheel antenna tire air monitoring system
Tire air monitoring electronic control unit
Electronic control unit parking assistance system
Rear Parking Assist Sensor
Parking assistance front speaker
Rear acoustic speaker of the parking assistance system
Parking Assist Inner Front Sensor
Front outer parking aid sensor
Electromagnet of the electric motor of the luggage compartment door
Lower side luggage compartment door switch
Sound signal
Sensor of the car tilt alarm system
Electronic immobilizer control unit
Hood switch
Burglar alarm receiver
Volume control sensor
Power Window Master Switch
Rear door switch box
Dashboard
Entertainment system
Removal and installation of the radio receiver
Speaker grille in front doors
Front door speakers
Speaker installed in the control panel
Cassette/CD player
Removal and installation of the amplifier
Information display main unit
Navigation system computer
Antenna signal booster
Phone antenna
Telephone Electronic Control Unit (TCU)
Electronic voice recognition unit
TV signal amplifier on the left side
TV signal amplifier on the right side
Amplifier (antenna and TV) and auxiliary heater
Electronic video signal modulation unit
Wiring harnesses
Fuse box in the passenger compartment
TD6 engine wiring harness
V8 engine wiring harness
Box of electronic blocks
Tailgate wiring harness
Defender 2007+
General information
Maintenance
Engine compartment
Seats and seat belts
Lamps, horns and control lamps
Windshield wipers and washers
Battery status
Remote control battery
Wheels
Tire pressure, condition and tread depth
Brake pads, calipers and discs
Wiring harnesses for wheel speed sensors
Fuel filter
Charge air cooler
Door locks and hinges
Accessory drive belt
Liquid levels
Engine and transmission oil
Front and rear axles
Piping and connections
Road test
Using a jack
Lifting a car on a lift
Car evacuation
Identification codes
VIN identification codes
Location of serial numbers of nodes / units
Engine Control Module (PCM) Fault Code
Instrument Cluster (IPC) Fault Code
Power unit
Diesel engine ID4 2.4L
Engine Specifications
Engine diagnostics and checks
Draining and refilling engine oil
Description and technical data
Elements of the cylinder block
Crankshaft and oil pan parts
Elements of the camshaft system
Elements of the cylinder head
Lubrication system
Removal and installation of the engine
Engine disassembly
Engine Assembly
Inlet manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Rear crankshaft seal — removal and installation
Oil filter housing — removal and installation
Valve lever — removal and installation
Head cover — removal and installation
Cover of the gas distribution mechanism drive
Left engine support — removal and installation
Oil sump — removal and installation
Oil pump — removal and installation
Flywheel — removal and installation
Oil cooler — removal and installation
Front crankshaft seal — removal and installation
Right engine support — removal and installation
Camshafts — removal and installation
Timing chain — removal and installation
Crankshaft pulley — removal and installation
Engine inspection
Camshaft lobe lift height
Deformation (warping) of the mating surface of the cylinder block
Deformation (warping) of the mating surface of the cylinder head
Piston pin diameter
Distributor neck diameter
Valve stem diameter
Valve spring free length
The gap in the joint of the piston ring
Clearance between groove and piston
Leak test using exhaust toxicity testing equipment
Axial clearance of the crankshaft
Camshaft axial clearance
Inspection of the surface of the camshaft
Bearing inspection
Piston Inspection
Connecting rod hole
Deviation of the shape of the cylinder bore from roundness
Cleaning and inspection of the exhaust manifold
Connecting rod cleaning
Radial clearance in the camshaft journal
Correspondence of the piston pin and the bore in the piston
Engine cooling
Cooling system specifications
Diagnostics and checks of the cooling system
Description and principle of operation of the cooling system
Cooling system fan
Cooling Fan Shroud
Coolant pump
Radiator — removal and installation
Expansion tank of the cooling system
Draining and vacuum filling the cooling system
Drain / fill coolant and bleed
Thermostat — removal and installation
Fuel supply
Description and principle of operation of the fuel supply system
Low pressure system
High pressure system
Cleaning the elements of the fuel injection system
Fuel pump — removal and installation
Fuel manifold — removal and installation
Fuel injector — removal and installation
Safety fuel valve — removal and installation
Fuel metering valve — removal and installation
Diagnostics and checks of the fuel supply system
Fuel System Specifications
Turbocharger specifications
Description and principle of operation of the turbocharger
Diagnostics and checks of the turbocharger
Turbocharger — removal and installation
Turbocharger drive rod — removal and installation
Quick coupling
Bleeding air from the low pressure fuel system
Condensate drain valve for diesel engine fuel filter
Emptying the fuel tank
Fuel tank
Fuel tank specifications
Description and principle of operation of the fuel tank
Removal and installation of the fuel tank
Fuel filter — removal and installation
Fuel level sensor — removal and installation
Fuel tank filler pipe — removal and installation
Fuel cooler — removal and installation
Exhaust system
Exhaust System Specifications
Description and principle of operation of the exhaust system
Catalytic converter — removal and installation
Front muffler — removal and installation
Emissions reduction specifications
Emission Control Diagnostics and Checks
Description and principle of operation of reducing exhaust toxicity
Exhaust gas recirculation (EGR) valve
Exhaust Gas Recirculation (EGR) Cooler
Accessory drive
Accessories Drive Specifications
Description and principle of operation of the accessory drive
Accessory drive diagnostics and checks
Accessory drive belt — removal and installation
Accessory drive belt intermediate pulley — removal and installation
Accessory drive belt tensioner — removal and installation
Bracket for belt/chain tensioner
Air filtration
Specifications
Description and principle of operation
Diagnostics and checks
Air filter element — removal and installation
Air filter — removal and installation
Charge air cooler — removal and installation
The final pipeline of the air filter — removal and installation
Electronic parts
Specifications for electronic controls
Description and principle of operation of electronic controls
Diagnostics and checks of electronic controls
Manifold absolute pressure and temperature (MAPT) sensor
Engine oil pressure sensor (EOP) — removal and installation
Mass air flow sensor (MAF) — removal and installation
Crankshaft position sensor (CKP) — removal and installation
Accelerator pedal position sensor (APP) — removal and installation
Camshaft position sensor (CMP) — removal and installation
Cylinder head temperature sensor (CNT) — removal and installation
Engine control module (ECM) — removal and installation
Launch System Specifications
Description and principle of operation of the launch system
Diagnostics and checks of the starting system
Starter — removal and installation
Glow Plug System Specifications
Description and principle of operation of the glow plug system
Diagnostics and checks of the glow plug system
Glow plug — removal and installation
Mechanical gearbox
Manual transmission specifications
Description and principle of operation of a manual transmission
Removing the manual transmission
Installation of a manual transmission
Disassembly of a manual transmission
Assembling a manual transmission
Synchronizers — disassembly
Stoppers of a shaft of the selector 1-2 and reverse gear — removal and installation
Gearshift control shaft seal
Seal input shaft — removal and installation
Selector shaft retainers — removal and installation
Output shaft seal — removal and installation
Gear shift lever — removal and installation
Transfer case
Transfer case specifications
Description and principle of operation of the transfer case
Draining and refilling transfer case transmission fluid
Transfer Case High/Low Range Selector Stem Adjustment
Removing the transfer case
Transfer box installation
The rear cover of the transfer case crankcase — removal and installation
The lower cover of the transfer case crankcase — removal and installation
Transfer box direct/reducing stage actuator
Transfer case crankcase extension — removal and installation
Transfer case rear output shaft seal
Transfer case input shaft seal
Transfer case front output shaft seal
Differential Lock Switch Adjustment
Switch of the low-gear switch-on alarm
Differential lock switch
Clutch
Description and principle of operation of the clutch
Clutch driven and pressure plates — removal and installation
Guide bearing — removal and installation
Clutch slave cylinder — removal and installation
Clutch pedal free play adjustment
Bleeding air from the clutch system
Chassis
Car suspension
Suspension specification
Adjustment of a convergence of forward wheels
Rear air shock absorber
Rear shock absorber
Upper arm rear suspension
Rear stabilizer bar rear suspension
Description and principle of operation of the rear suspension
Lower arm rear suspension
Rear suspension dynamic sag limiter
Wheel bearing and wheel hub rear suspension
Rear suspension spring
Rear stabilizer bar
Rear wheel studs
Description and principle of operation of the front suspension
Front Suspension Compression Buffer
Wheel bearing and front wheel hub
Front shock absorber
Front stabilizer bar
Longitudinal balancer (trailing arm)
Front suspension spring
Front stabilizer bar
Panhard rod front suspension
Front wheel studs
Wheels and tires
Wheel and tire specifications
General information about wheels and tires
Tire and wheel inspection
Wheel balancing
Tire symptoms
Removal and installation of a wheel
Steering
Steering Specifications
Filling the power steering and removing air from it
Flushing the power steering system
Steering gear adjustment
Steering gear locking system regulation
Description and principle of operation of the steering
Steering diagnostics and checks
Steering centering
Power Steering Reservoir
Power steering pump
Steering gear
Disassembly and assembly of the steering mechanism
Vibration damper (damper) steering gear
Thrust tip
Link arm connected to the sector arm of the bipod
Steering box
Steering column
Steering wheel
Removal and installation of a steering column
Steering column lower shaft
Ignition switch
Steering column lock and ignition switch housing
Left multifunction steering column switch
Steering column switches
Right multifunction steering column switch
Brake system
Brake System Specification
Description and principle of operation of the brake system
Removal of air from the brake system
Master brake cylinder — removal and installation
Master brake cylinder — disassembly and assembly
Brake pressure control valve
Brake pedal and pedal bracket
Vacuum brake booster
Check valve for brake booster
Brake vacuum pump
Anti-Lock Braking System (ABS) Module
Hydraulic Control Unit (HCU)
Rear wheel speed sensor
Front wheel speed sensor
Front disc brake
Front brake caliper
Front brake pads
Rear brake disc
Rear brake caliper 110/130
Rear brake caliper 90
Rear brake pads 110/130
Rear brake pads 90
Parking brake cable
Parking brake switch
Adjustment of blocks and overlays of a parking brake
Parking brake pads
Front drive axle
Front Drive Axle / Differential Specifications
Bridge assembly — removal and installation
Diagnostics and checks of the front axle
Description and principle of operation of the front axle
Front stub axle, constant velocity joint and pivot pin bushing
Drive gear seal 90
Front differential cup
Rear drive axle
Rear Drive Axle / Differential Specifications
Diagnostics and checks of the rear axle
Description and principle of operation of the rear axle
Differential box 90
Bridge assembly — removal and installation
Dismantling and assembly of the bridge 110/130
Dismantling and assembly of the bridge 90/110
Short shaft guide bearing 110/130
Guide bearing short shaft 90
Pinion seal 110/130
Drive gear seal 90
Cardan shaft
Rear driveshaft
Front driveshaft
Cardan shaft joint
Description and principle of operation of the cardan shaft
Body and coating
Interior trim
Description and principle of operation of the instrument panel console
110 station wagon top trim panel
Upper Trim Panel — Pillar 90 «Universal»
Internal rollover protection beam
Rear handrail 90/110 Station wagon
Rear headlining trim panel 90/110 «station wagon»
Steering column covers — removal and installation
Engine cover — removal and installation
Rear headlining 90 station wagon
Covering the ceiling of the front of the cabin 90 «station wagon»
Luggage compartment door trim panel
Trim panel of the rear side of the body
Rear door trim panel
Front door trim panel
Front door trim panel
Sun visor
Interior mirror — removal and installation
Instrument panel and console
Description and principle of operation
Control panel — removal and installation
Instrument panel console — removal and installation
Switches on the instrument panel — removal and installation
Internal cross member — removal and installation
Floor console — removal and installation
Exterior finish
Outer rollover protection beam
Rear folding footrest
Radiator grille — removal and installation
Traction hitch — removal and installation
Hood — removal and installation
Wing — removal and installation
Mudguard wing — removal and installation
Body and Frame — Vehicle Details and Tolerance Checks
Corrosion protection
Water leaks — diagnostics and checks
Lockable body parts
Description and principle of operation
Tailgate Stop Adjustment
Reconciliation of the counter part of the door lock
Door — removal and installation
Tailgate — removal and installation
Rear door amplifier panel — removal and installation
Front door amplifier panel — removal and installation
Handles, locks, latches
Description and principle of operation
Latch Cable Adjustment
Interior rear door handle
Front door interior handle
Luggage compartment door lock
Tailgate latch
Hood latch
Front door latch
Rear door lock actuator
Front door lock actuator
Luggage compartment door lock Motor Reducer
Tailgate outside handle
External front door handle
Hood latch release handle
Traction and drive for turning off the rear door lock
Traction and drive off the lock of the front door
Door lock cylinder
Tailgate Lock Cylinder
Glass, frames and mechanisms
Description and principle of operation
Power window control switch
Heated windshield relay
Glass of the luggage compartment door
Door window glass
Front door window glass
Power window lifter and rear door window motor
Window lifter and front door window motor
Windshield wipers and washers
Description and principle of operation of windshield wipers and windshield washers
Rear window washer jet
Windshield washer pump
Windshield wiper/washer switch
Wiper arm and shaft
Front wiper arm
Rear window cleaner electric motor
Windshield wiper motor
Seats
Description and principle of operation
Front seat cushion heater mat
Front seat back heater mat
Rear seat cushion upholstery
Front seat cushion upholstery
Third row seat cushion upholstery
Rear seat upholstery
Front seat back upholstery
Third row seat back upholstery
Front seat — removal and installation
Seat heating switch
Rear seat cushion
Front seat cushion
Third row seat cushion
Third row seat
Rear seat back
Front seat back
Third row seat back
Electrical equipment
Battery
Battery specifications
Description and principle of operation of the battery
Battery — removal and installation
Disconnecting and connecting the battery
Battery connection
Diagnostics and checks of the battery charge system
Leakage current at rest
Battery care
Generator and regulator
Description and principle of operation of the generator
Removal and installation of the generator
Wiring harnesses
Lighting and headlights
Description and principle of operation of outdoor lighting
Headlight adjustment
Headlight assembly — removal and installation
Side marker light
Upper brake light
Stoplight switch
Headlight switch — removal and installation
Rear light assembly
Side turn signal lamp
Rear fog lamp
License plate lamp
License plate lighting
Headlight beam leveling switch
Reversing light switch
Reversing lamp
Headlight range control motor
Description and principle of interior lighting
Interior lamp bulb
Interior lamp
Winch
Specifications of the winch
Description and principle of operation of the winch
Diagnostics and checks of the winch
Winch — removal and installation
Winch control unit
License plate panel
Winch cable roller assy
Winch solenoid — removal and installation
Winch gear assy
Electric motor of the winch
Heating and ventilation
Specifications
Complete climate controls
Cabin blower motor resistor
Fan — removal and installation
Heater housing — removal and installation
Heater core — removal and installation
Heater core and evaporator core housing
Heater control valve
Electric motor of the cooling system fan
Air distribution and purification
Air intake inlet pipe
Dashboard shutters
Instrument panel
Instrument panel specifications
Description and principle of operation of the instrument panel
Diagnostics and instrument panel checks
Instrument panel — removal and installation
Communication network of modules
Other electronics
Navigation system
Sound signal — removal and installation
Clock — removal and installation
Antenna — removal and installation
Audio system — description and principle of operation
Audio block — removal and installation
Speaker in rear door
Acoustic column in the control panel
Speaker mounted in the «D» rack
Anti-theft system — active
Anti-theft system — passive
Passive Anti-Theft System (PATS) Module
Passive Anti-Theft System (PATS) Receiver
General information
Using the manual
Warnings, Cautions, and Notes
Removal and installation procedures
How to use the guide
Repair manual structure
Vehicle weight and dimensions
Repair technique
General service information
Car at a service station
Accumulator battery
Towing a car
General installation instructions
Detergents
General inspection of nodes
Joints and joint surfaces
Locking devices
Parallel Thread Parts
Designations of bolts and nuts
Ball and roller bearings
Hydraulic brake system
Flexible pipes and hoses
Precautions when working with electrical equipment
Fuel Handling Precautions
Oil seals
Safety precautions when working with the personal protection system (SRS)
Airbag and seatbelt pretensioner activation
Replacing SRS System Components After Operation
Deployment of the frontal airbag
Deployment of the side airbag
Curtain air curtain modules
Car rear impact
Air Conditioning Precautions
Solvents, sealants and adhesives
Precautionary measures
Health and Precautions
Acids and alkalis
Airbags
Air conditioning refrigerant
Adhesives and sealants
Antifreeze
Battery acids
Brake pads and linings
Working fluid of the brake system and clutch drive
Chemical materials
Anti-corrosion materials
Dust
Electrical equipment
Exhaust smoke
Fiber insulation
Fire
First aid
Technical rubbers
Foam — Polyurethane
Fuel
Gas cylinders
Service station tools and equipment
High pressure testing equipment
Using a jack
Liquid and grease lubricants
Environmental Precautions
Recycling
Noise
Solder
Solvents
Suspended loads
Viton
Welding
Road test
Description and principle of operation
Preliminary checks
Engine starting
Road test
Brake check
Testing on a roller stand
Fault codes
Audio Amplifier Module (AAM) Fault Code
Fault code Anti-Lock Braking System (ABS)
Fault Code Audio Front Control Module (ACM)
Auxiliary Heater Control Module (AHCM) Fault Code
Trouble Code Terrain Response Control Module (ATCM)
Fault Code Bluetooth Telephone Module (BPM)
Fault Code Digital Audio Broadcast Module (DABM)
DTC Driver/Passenger Door Module (DDM/PDM)
Driver Seat Module (DSM) Fault Code
Fault Code Front Controls Display Interface Module (FCDIM)
Headlamp Control Module (HCM) Fault Code
Fault code Infotainment Control Module (ICM) — High Line
Fault code Infotainment Control Module (ICM) — Low Line
Instrument Cluster (IPC) Fault Code
Navigation Control Module (NAV) Fault Code
Occupant Classification System (OCS) DTC
Fault Code Parking Aid Module (PAM)
DTC Restraints Control Module (RCM)
DTC Rear Differential Control Module (RDCM)
Fault Code Steering Angle Sensor Module (SASM)
Satellite Audio Radio System Module (SARM) Fault Code
Transmission Control Module (TCM) DTC
Trailer Module (TRM) Trouble Code
Fault Code High Definition Radio Module (HDR)
Identification codes
VIN number
VIN number — UK, EU and other countries (until MY 2010)
VIN number — UK, EU and other countries (since 2010 MY)
VIN number: North American countries and Canada (until 2010 MY)
VIN number: North American countries and Canada (since 2010 MY)
Engine serial number
Transmission serial number
Differential serial number
Jacking and lifting
Using a jack
Lifting the front of the car
Raising the rear of the car
Lifting a car on a two-post lift
Lifting a car on a four-post lift
Attachment points for towing equipment
Towing a car on four wheels
Maintenance - Diesel
Engine compartment
Maintenance operations
Brake system
Cooling system
Belts and tensioners
Fluid levels
Engine oil and oil filter
Other filters
Other oils and fluids
Inspection and checking of elements
Heavy-duty vehicles
Maintenance - petrol
Engine compartment
Maintenance operations
Brake system
Cooling system
Accessory drive belt
Fluid levels
Engine oil and oil filter
Air filter
Other oils and fluids
Inspection and checking of elements
Heavy-duty vehicles
Chassis
Suspension
General suspension information
Suspension inspection and testing
Adjustment of angles of installation of all four wheels
Front suspension
Front Suspension Specifications
Description and principle of operation of the front suspension
Front wheel bearing
Lower arm
Front stabilizer bar
Front stabilizer bushing
Front stabilizer bar
Front wheel knuckle
Front shock absorber
Shock absorber with spring
Spring
Rear suspension
Rear Suspension Specifications
Description and principle of operation of the rear suspension
Rear wheel bearing
Front lower arm
Rear lower arm
Trailing arm
Rear stabilizer bar
Rear stabilizer bushing
Rear stabilizer bar
Rear wheel knuckle
Rear shock absorber
Shock absorber with spring
Rear wheel hub
Rear Suspension Height Sensor
Wheels and tires
Wheel and tire sizes
Tire replacement
Tire pressure monitoring system (TPMS)
Tire location and recognition
Tpms system operation
Tire pressure sensor
Indication on the instrument panel
Control Chart
Inspection and testing of wheels
Wheel Fault Codes
Removal and installation of a wheel
Low tire pressure sensor
Tire pressure monitor receiver
Tire pressure monitoring system (TPMS) front antenna
Rear Tire Pressure Monitoring System (TPMS) Antenna
Terrain response
Overview of Terrain Response
Rotary encoder and system control box
Operating principles
Misuse of programs
System troubleshooting
Inspection and verification
Trouble Codes (DTCs)
Removal and installation of the switch
Transmission system
General information
State Definition
Table of fault signs
Trouble Codes (DTCs)
Pinpoint tests
Cardan shaft
Cardan shaft specification
Description and principle of operation
Removal and installation
Rear drive axle
Rear axle specifications
Description and principle of operation
Active clutch
How the Active Clutch Works
Draining gear oil from differential
Activated friction clutch filler
Automatic clutch
Active clutch control unit
Fluid pump for active clutch
Sealing of the drive gear of the coupling
Differential box
Differential support cushion
Front differential bushing
Rear differential bushing
Pinion protrusion
Front pinion bearing
Drive gear seal
Rear axle seal
Rear axle shafts
Half shafts of the rear drive axle
Location of elements
Removal and installation of a back left semiaxis
Removal and installation of a back right semiaxis
Cover of the inner joint of equal angular velocities (CV joint)
Cover of the external hinge of equal angular speeds (SHRUS)
Front axle shafts
Half shafts of the forward leading bridge
Location of elements
Removal and installation of a forward left semiaxis
Removal and installation of a forward right semiaxis
Cover of the inner joint of equal angular velocities (CV joint)
Cover of the external hinge of equal angular speeds (SHRUS)
Brake system
Brake System Specifications
Description and principle of operation of the brake system
Diagnostics and checks of the brake system
Road test of the brake system
Pinpoint tests of the brake system
Item checks
Removal of air from the brake system
Front Disc Brake Specification
Description of front disc brake
The principle of operation of the front disc brake
Front brake pads
Front brake disc
Front brake caliper base plate
Rear Disc Brake Specification
Description of rear disc brake
The principle of operation of the rear disc brake
Rear brake pads
Rear brake disc
Rear brake caliper
Rear brake caliper base plate
Parking brake
Parking brake specification
Description of the parking brake
How the parking brake works
Parking brake diagnostics and checks
Parking brake pinpoint tests
Parking brake cable adjustment
Running-in parking brake pads
Parking brake control
Parking brake indicator switch
Front parking brake cable
Parking brake release drive
Parking brake pads
Hydraulic brake
Hydraulic Brake Specification
Description of hydraulic brakes
Principles of operation of hydraulic brakes
Brake pedal and pedal bracket
Brake Pedal Control Switch
Master brake cylinder
Brake fluid reservoir
Brake booster
Specification of the vacuum brake booster
Description of the vacuum brake booster
Removal and installation
Brake Vacuum Pump 2.2L Duratorq — Td4
Anti-lock braking system
Specification of anti-lock braking system
ABS diagnostics and checks
Index of DTC fault codes
ABS pinpoint tests
Anti-Lock Braking System Module
Front wheel speed sensor
Rear wheel speed sensor
Exchange rate stability
Heading stability function
The switch of the dynamic stability control system
Descent control switch
Wheel speed sensors
Steering wheel module
Control lamps of a board of devices
Description of the anti-lock braking system module
Control scheme
Work principles
Inspection and verification
Index of DTC fault codes
Acceleration sensor
Steering
Steering specification
Inspection and verification
Table of fault signs
Bleeding air from the power steering system
Flushing the power steering system
Power Steering Specification
Description of power steering
Steering Gear Description
Steering Valve Block Description
Power Steering Pump Description
Description of the steering fluid reservoir
Fluid cooler (i6 only)
The principle of operation of the hydraulic booster
Checking the pressure in the hydraulic booster circuit 2.2L Duratorq — TD4
Power Steering Pump 2.2L Duratorq — Td4
Removal and installation of the steering mechanism
Power Steering Working Fluid Cooler
Power Steering Reservoir
Description and principle of operation of the steering gear
Thrust tip
Steering gear cover
Steering column
Steering column specification
Description and principle of operation of the steering column
Steering column impact protection
Removal and installation of a steering wheel
Removal and installation of a steering column
Description of steering column switches
Steering column control circuit
Windscreen wiper switch
Turn signal indicator and headlight switch
Audio Control Switches
Cruise Control Switches
Switch Inspection and Testing
DTC Fault Code Index
Multifunction steering column sensor
Ignition switch
Steering column lock module
Power unit
Engine device
Engine Specifications 2.2L Duratorq Td4
Description and appearance of the engine
Engine design
Elements of the cylinder block
Cylinder block
Oil nozzles
Crankshaft position sensor
Starter Location
Coolant pump
Balancing system
Elements of the crankshaft and oil sump
Crankshaft and main bearings
Crankshaft seals
Connecting rods and pistons
Oil sump housing and oil separator
Oil temperature sensor
Oil sump
Crankshaft pulley and vibration damper
Dual flywheel (with manual transmission)
Elements of the mechanism for adjusting the valve timing
Camshaft drive
Covers of elements of a drive of camshafts
Elements of the cylinder head
Cylinder head and camshaft cover
Cylinder head gasket
Camshafts
Camshaft Position Sensor (CMP)
Inlet and outlet valves
Hydraulic lash adjusters and valve levers
Cylinder head cover
Temperature control module
Vacuum pump
High pressure fuel pump
Common rail high pressure fuel manifold
Fuel injectors
Glow plugs
EGR valve with heat exchanger
Intake manifold
An exhaust manifold
Lubrication system
Oil pump
Oil filter assembly with oil cooler
Engine repair
Engine inspection and check
Tables of fault signs
Pinpoint tests
Draining and refilling engine oil
Gas distribution
Balance shaft end play
Intake manifold
Crankshaft pulley
Front crankshaft seal
Rear crankshaft seal
Cover of the gas distribution mechanism drive
Cylinder head cover
Camshafts
Camshaft seal
Timing belt
An exhaust manifold
Cylinder head
Oil sump
Oil pump
Oil cooler
Oil filter element
Left engine mount
Right engine mount
Upper engine mount insulator
Engine bottom insulator
Elongated part of the oil pan
Flywheel
Floppy disk
Balance shaft assembly
Removing the engine
Engine installation
Description of the cooling system
Description of engine cooling
Coolant pump
Temperature control module
Cross Flow Radiator
Double electric fan assembly
Engine oil cooler
Expansion tank
Heater radiator for climate control
Engine coolant
The principle of operation of the cooling system
Cooling system repair
Inspection and testing of the cooling system
Table of fault signs
DTC Fault Code Index
Pinpoint tests
Checks of elements of the cooling system
Drain/fill coolant and bleed
Draining and vacuum filling the cooling system
Removal and installation of the thermostat
Coolant pump
Removal and installation of a radiator
Cooling system fan
Expansion tank of the cooling system
Engine coolant level sensor
Fuel supply
Fuel System Specification
Description of the fuel system
High pressure fuel pump
Common rail fuel manifold
Fuel injectors
High pressure fuel lines
Inspection and testing of the fuel system
Table of fault signs
Dtc fault code index
Removal and installation of a fuel nozzle
Removal and installation of the fuel manifold
Removal and installation of the fuel pump
Throttle body
Turbocharger specification
Description of the turbocharger
Working principle of a turbocharger
Turbocharger drive rod
Removal and installation of a turbocharger
Drive units
Description of the accessory drive
Inspection and testing of drive units
Table of fault signs
Drive element checks
Accessory drive belt
Auxiliary drive belt tensioner
Idler pulley for accessory drive belt
Launch system
Launch system specification
Description and principle of operation
Removal and installation of a starter
Starter solenoid
Starter control module
Automatic stop/start system
Stop/Start Information Panel
Reliability of stop/start system
Stop/Start Control Scheme
Stop/Start Technology
Stop interlocks, activators and start interlocks
Ignition system
Engine Ignition Specifications
Description and principle of operation of the ignition system
Ignition control circuit
Inspection and testing of the ignition system
Table of fault signs
DTC Fault Code Index
Ignition coil in block with spark plug
Spark plug
Glow plug system
Glow plug control circuit
Inspection and testing of glow plugs
Glow plug DTC indicator
Preheating candles
Exhaust toxicity
Crankcase ventilation system
Exhaust gas recirculation system
Exhaust gas recirculation (EGR) valve
Exhaust Gas Recirculation System Cooler
Oil separator of the crankcase ventilation system
Oil separator of the ventilation system of the cylinder head cover
Air filtration
Description and principle of operation of intake air filtration
Intake manifold
Inspection and verification
Table of fault signs
DTC Fault Code Index
Air filter
Charge air cooler
Air intake resonator
Fuel vapor control
Torque Specifications
Description of the fuel control system
Operating principles
Inspection and verification
Table of fault signs
DTC Fault Code Index
Pinpoint tests
Evaporative carbon filter
Carbon filter purge valve control system
Fuel Tank Leakage Pump Filter
Fuel tank leak collection pump
Electronic control part
Specification of electronic controls
Description and principle of operation
Control scheme
Inspection and verification
Table of fault signs
DTC Fault Code Index
Camshaft Position Sensor (CMP)
Crankshaft Position Sensor (CKP)
Engine Coolant Temperature (ECT) Sensor
Manifold absolute pressure (MAP) sensor
Air Intake Temperature Sensor (IAT)
Heated oxygen sensor (HO2S)
Engine Oil Pressure Sensor (EOP)
Intake manifold duct control (IMRC)
Mass air flow sensor (MAF)
Crankshaft Position (CKP) Sensor Pulse Wheel
Engine control module (ECM)
Fuel temperature sensor
Oil temperature sensor
Exhaust gas temperature sensor
Particulate Filter (DPF) temperature sensor
Automatic gearbox
Automatic transmission specification
Element location and description
Transmission
Torque converter
Valve block
Drive couplings
Planetary gear
Power flows
Transmission Control Module (TCM)
Control Chart
Dashboard
Control Unit Local Area Network (CAN)
Driving modes
Transmission malfunction
Vehicle evacuation by towing
Checking the level and condition of the transmission fluid
Inspection and verification
DTC Fault Code Index
Checking the transmission fluid level
Draining and refilling transmission fluid
Selector shaft seal
Transmission Control Module (TCM)
Torque converter seal
Automatic transmission pan, gasket and filter
Transmission oil pan
Main hydraulic distributor
Removing the gearbox
Installing the gearbox
Gearbox cooling
Description and principle of operation
Inspection and verification
Table of fault signs
Transmission fluid cooler
Automatic transmission controls
Specification of external controls
Description and principle of operation
Automatic transmission selector lever
Gear cable
Inspection and verification
DTC Fault Code Index
Gear selector cable adjustment
Gear selector knob
Selector Assembly
Gear selector cable
Mechanical transmission
Manual transmission specification
Overview and location of the mechanical box
Manual transmission device
Gearbox gear block
Power flow in different gears
Description and principle of operation of the clutch
Inspection and verification
Table of fault signs
Bleeding air from the clutch system
Shift Cable Adjustment
Clutch specification
Clutch driven and pressure plates
Clutch controls
Clutch slave cylinder
Draining and refilling transmission fluid
Checking the transmission fluid level
Epiploon of the right semiaxis
Epiploon of the left semiaxis
Input shaft seal
Intermediate shaft seal
Removing the gearbox
Installing the gearbox
External manual transmission controls
Gear selector and shift cables
Gear lever mechanism
Gear shift lever
Gear shift cables
Transfer case
Description and principle of operation
Transfer case specification
Checking the oil level in the transfer case
Power transmission unit (automatic transmission)
Transfer case coupling seals
Transfer case rear oil seal
Transfer case seal left
Transfer case seal, right
Transfer case breather
Exhaust system
Exhaust System Specification
Description and principle of operation
Filter of solid products of diesel fuel combustion
Diesel Combustion Filter
Flue gas filter control system
Differential pressure and temperature sensor DPF
Indication on the instrument panel
Side effects of the combustion products filter
Catalytic converter (without fuel filter)
Catalytic converter (with fuel filter)
Exhaust gas exhaust system
Diesel particulate filter
Diesel particulate filter differential pressure sensor
Fuel tank and lines
Specification of the fuel tank and fuel lines
Description and principle of operation
Fuel tank design
Fuel tank internals
Fuel tank filling neck
Supply and return lines
Fuel filter assembly
Inspection and verification
Table of fault signs
DTC Fault Code Index
Removal and installation of the fuel tank
Fuel level sensor
Fuel tank filler pipe
Fuel filter
Fuel pump and fuel delivery unit
Speed control
Description and principle of operation
Control scheme
Speed control system switch
Actuator of the speed control system
Speed Control Deactivator Switch
Electrical equipment
Climate control system
Climate system specifications
Inspection and verification
Dtc fault code index
Vacuuming and filling the air conditioning system
Climate control
Climate control specification
Description and principle of operation
Heating and ventilation
Air conditioning
Control Components
Climate control scheme
Principles of operation of the microclimate
Cabin blower motor resistor
Complete climate controls
Ventilation grill on the driver's side
Passenger side ventilation grille
Air pollen filter
Recirculation mixing damper drive
Mixing chamber
Expansion valve
Evaporator surface temperature sensor
Heater core
Capacitor
Outside air temperature sensor
Air conditioning compressor
Heater core and evaporator core housing
Air conditioning pressure sensor (A/C)
Additional climate control
Auxiliary electric heater
Auxiliary fuel heater
Additional fuel pump
Auxiliary fuel-fired heater
Additional coolant pump
Remote control elements
Control scheme without remote control
Control scheme with remote control
The principles of operation of the fuel heater
Removal and installation of an electric heater
Removal and installation of a fuel heater
Fuel pump for additional fuel heater
Fuel Heater Coolant pump
Glow Plug and Auxiliary Heater Burner
Instrument panel
Location of elements
Analog instruments
Pilot lamps
Vehicle configuration file
Gear shift indicator
Diagram of the control system of the indicator of gear shift
How the Gear Shift Indicator Works
Inspection and verification
DTC Fault Code Index
Removal and installation of the instrument panel
Sound signal
Description and principle of operation
Inspection and verification
DTC Fault Code Index
Removal and installation of a sound signal
Audio signal switch
Information and messages
Description and principle of operation
Display modes
Message priority
List of messages
Trip computer
Odometer
Outside temperature
Assistance with parking
Parking assistance specification
Description and principle of operation
Parking Assist Module
Parking assistance sensors
Parking Assist Switch
Parking assistant control scheme
How the parking assistant works
Inspection and verification
DTC Fault Code Index
Front interior parking aid sensor
Front Outside Parking Assist Sensor
Removing and installing the system module
Rear interior parking aid sensor
Rear Outside Parking Assist Sensor
Battery and alternator
Starting a car with a donor car
Starting the car with a starting device
Inspection and testing of the charging system
Charging system DTC indicator
Disconnecting and connecting the battery
Description and principle of operation
Power modes
Central electrical box
Central junction box
Auxiliary electrical box
Removing and installing the battery
Shelf for battery installation
Generator and voltage regulator specification
Description and principle of operation of the generator
Generator control circuit
Removal and installation of the generator
Information and entertainment
Inspection and verification
Table of signs of malfunctions of the navigation system
DTC Fault Code Index
Pinpoint tests
Navigation system troubleshooting tests
Bolt tightening torques
Description and principle of operation
Low Series Audio System
High Series Audio System
AM/FM tuner
CD player
Additional power socket
Rear seat headphone modules
Controls located on the steering wheel
SDARS (North America only)
High definition radio (North America only)
Master system clock
Power Amplifiers
Control scheme
Speaker Location
Speaker control circuit (basic level)
Speaker control circuit (mid level)
Speaker control circuit (high level)
Mobile phone description
Mobile phone control scheme
Navigation system
Navigation system control scheme
How the navigation system works
Removing and installing the audio block
Speaker in the front door
Speaker in rear door
Removing and installing the video system display
Removal and installation of the antenna of the audio system
Satellite radio receiver
Removing and installing a cell phone antenna
Low-frequency speaker amplifier
Removal and installation of the subwoofer
Controls of the audio system in the back seat
Bluetooth module
Navigation system that works with DVDs
Description and principle of operation of the antenna
Antenna control circuit
Outdoor Lighting
Lamp specifications
Description and principle of operation
Control scheme
Central Electrical Junction Box (CJB)
Light switch module
Left multifunction steering column switch
Headlight assembly
Adaptive Forward Lighting System (AFS)
Headlight range adjustment
Fog lights
Rear light assembly
Emergency light signaling
License plate lights
Additional upper brake light
Side direction indicators
Trailer exterior lights
Diagnostic connector
Diagnostics and checks
DTC Fault Code Index
Table of fault signs
Headlight adjustment
Front fog lamp adjustment
Covering the headlights
Left fog lamp
Removing and installing the headlight assembly
Removal and installation of a back lantern assy
Upper brake light
Headlight switch
Side turn signal lamp
Headlight range control module
Removal and installation of the trailer unit
Stoplight switch
Daytime running lights (DRL)
Interior lighting
Lamp specifications
Location of elements
Operation of the interior lighting system
Lighting control scheme
Work principles
Inspection and verification
DTC Fault Code Index
Communication network
Bolt tightening torques
Communication network of modules
Control circuit — LIN bus
Control circuit — medium speed CAN bus
Control circuit — high speed CAN bus
Control scheme — MOST
Inspection and verification
DTC Fault Code Index
Central Electrical Junction Box (CJB)
Battery Junction Box (BJB)
Wiring harnesses
Introduction
Repair kit
Terminated Wire Harnesses and Butt Connectors
Handle and tips of the contact extraction tool
Wire stripper
Parts list
Repair methods
Repair procedure
Engine wiring harness
Anti-theft system
Active anti-theft system
Active anti-theft system control scheme
Door modules
Central electrical box
Dashboard
Car audio signals
Self powered siren (if equipped)
Intrusion detection module
Principles of operation of the active anti-theft system
Removal and installation of a sound signal
Removal and installation of the switch of a cowl
Passive anti-theft system
Control circuit of the passive anti-theft system
Remote Control Receiver
Principles of operation of a passive anti-theft system
Inspection and verification
DTC Fault Code Index
Multifunctional modules
Element layout — LIN bus
Element Location — Medium Speed CAN Bus
Element Location — High Speed CAN Bus
Element Location — MOST
Overview of control modules
Inspection and verification
DTC Fault Code Index
Front Door Module (FDM)
Rear Door Module (RDM)
Driver Seat Module (DSM)
Body and coating
Body front panels
Torque Specifications
Removal and installation of the wing
Removal and installation of a mudguard of a wing
Removal and installation of engine protection
Central panel of additional partition
Hood lock panel
Lockable body parts
Torque Specifications
Lifting tailgate alignment
Removal and installation of a forward door
Electric switch of the luggage compartment door
Lifting luggage compartment door
Removal and installation of a back door
Interior trim
Torque Specifications
Rack Trim Panel
Upper trim panel
Bottom Trim Panel
C-pillar trim panel
D-pillar trim panel
Front door trim panel
Rear door trim panel
Trim panel of the raised luggage compartment door
Upper cladding (without hatch)
Upper cladding (with sunroof)
Engine cover
Front door trim panel
Front door lining trim panel
Trim panel of the rear side of the body
Rear side panel molding
Rear view mirrors
Description and principle of operation
Interior rearview mirror
Exterior mirrors
Adjustment of external rear-view mirrors
Power folding mirror function
Heated exterior mirrors
Additional driver's view mirror
Control Chart
Inspection and verification
DTC Fault Code Index
Interior mirror
Mirror glass
Outside mirror
Exterior mirror motor
Car seats
Torque Specifications
Description and principle of operation
Front seat design
Front seats, manually adjustable
Power front seats without memory
Power driver's seat with memory
Heated front seats
Lumbar support
Backseat
Power seat control circuit without memory
Power seat control circuit with memory
Front seat heating control diagram
Work principles
Inspection and verification
Table of fault signs
DTC Fault Code Index
Removal and installation of a forward seat
Front seat back upholstery
Front seat position control switch
Rear seat upholstery
Front seat armrest
Front seat cushion
Front seat guide
Electric motor of the front seat guide
Front seat tilt motor
Electric motor for seat back tilt adjustment
Front seat height adjustment motor
Front seat height adjustment lever
Front seat cushion upholstery
Rear seat cushion upholstery
Front seat back heater mat
Front seat cushion heater mat
Rear seat cushion
Lumbar support assembly
Glass, frames and mechanisms
Torque Specifications
Description and principle of operation
Door modules
Control Chart
Work principles
Inspection and verification
DTC Fault Code Index
Front door window glass
Door window glass
Rear side window glass
Glass of the window of the raised luggage compartment door
Removal and installation of a windshield
Power window and front door window motor
Power window and rear door window motor
Driver's window power window control
Passenger window power window control
Fixed section tailgate window
Instrument panel and console
Torque Specifications
Description and principle of operation
Removal and installation of the control panel
Upper section of instrument panel
Dashboard console
Floor console
Upper console
Glove compartment
Handles, locks, latches
Torque Specifications
Description and principle of operation
Door latches
Hood latches
Luggage compartment lifting door latch
Fuel filler cap mechanism
Central locking system controls
Control Chart
Work principles
Inspection and verification
DTC Fault Code Index
Table of fault signs
Fault localization test
Latch Receipt Adjustment
Front door latch
Tailgate latch
Latch of the raised luggage compartment door
External front door handle
Tailgate outside handle
Door lock cylinder
Windshield wipers and washers
Specification of windshield wipers and washers
Description and principle of operation
Electric motor of windshield wipers
Lever mechanism of windshield wipers
Rain sensor
Rear window cleaner electric motor
Control Chart
Work principles
Inspection and verification
DTC Fault Code Index
Windshield wiper motor
Rear window cleaner electric motor
Rain intensity sensor
Headlight washer nozzle
Wiper lever
Windshield washer pump
Windshield washer reservoir
Headlight washer pump
Rear Window cleaner rotary lever
Sunroof
Torque Specifications
Description and principle of operation
Control unit and electric motor
Sunroof panel
Control Chart
Work principles
Sunroof Panel Symptoms Table
Inspection and verification
DTC Fault Code Index
Diagnostic localization of a sunroof malfunction
Sunroof blind winding procedure (up to VIN 154971)
Sunroof blind winding procedure (from VIN 154972)
Motor programming
Removal and installation of the hatch of a cover
Sunroof glass
Electric motor of the sunroof drive
Air deflector
Sun panel for transparent roof
Sunroof coating sunroof cover
Bumpers
Torque Specifications
Front bumper cover
Front bumper
Rear bumper cover
Rear bumper
Seat belt system
Torque Specifications
Description and principle of operation
Seat belt reminder function
Second row seat belts
Safety Information
Inspection and verification
Table of fault signs
Retractable seat belts
Seat Belt Diagnostic Guide
Front seat belt retractor
Rear seat belt retractor
Center rear belt retractor
Front seat belt buckle
Rear seat belt buckle
Restraint system
Torque Specifications
Description and principle of operation
Control scheme
Work principles
Passenger classification system
Passenger presence detection system
Driver Position System
Management and processing
Airbags
Seat belt pretensioners
Steering column pyrotechnic device
Inspection and verification
DTC Fault Code Index
Restraint Control Module
Driver Airbag Module
Driver lower airbag module
Passenger airbag module
Side airbag module
Top side airbag module
Passenger Airbag Disable Switch
Removing and installing clock spring
Driver Classification Sensor
Rack side impact sensor
Front impact sensor
Body repairs
General information about the body
High strength steel grades
Crash damage and diagnostics
The impact of a collision on the body
Body measurements and repair planning
Repair with editing
Cutting body parts
Carrying out body repairs
Body straightening
Heat treatment of panels
Body Repair Precautions
Contact spot welding
Arc welding with a consumable electrode in a gas environment
Adhesive glazing
Removal and installation of windows with glued glass
Equipment and safety at work
Body protection against corrosion
Anti-corrosion protection of new elements
Protection of welding elements
Partial replacement of body elements
Body sealing materials
Approved Repair Materials
Underbody sealant
Body Handling Precautions
Acoustic insulation with foam material
Sealant for welds
Mastic for filling cavities
Front body dimensions
Sidebar dimensions
Rear dimensions
Dimensions of the lower part of the body
Gap and profile dimensions
Front end repairs
Technological panels of the front part of the body
Standards for the time of work on the front end of the body
Front bumper mount
Front spar and upper suspension support assembly
Front spar
Upper Suspension Support
Front spar section
Wing apron panel
Wing apron panel reinforcement
Fender liner
The bottom panel of a dirt-protective apron
Upper panel of the splash guard
Front side member protective panel
Front reinforcement panel splash guard
Roof element repairs
Technological roof panels
Roof panel with sunroof
Front roof panel with sunroof
Rear roof panel with sunroof
Side panel repairs
Sheet metal elements of the side panels
Side Panel Lead Time Guidelines
Removing and installing the side panel
Front section side panel
A-pillar outer panel
A-pillar reinforcement
B-pillar outer panel
B-pillar reinforcement
B-pillar interior trim panel
Bottom trim panel internal reinforcement
Bottom trim panel
Tailgate repairs
Sheet metal elements of the back
Standards for the time of work in the rear part of the body
Rear side panel of the body
Rear spar section
Protective panel of the rear side member
Spare wheel recess
Rear outer wheel arch
Rear bumper mount
Removing and installing the rear panel
Removal and installation of a back cross member
Extension of the lower part of the rear side member
Rear light mounting panel
Drain panel section
Front widening rear wheel arch
Inner panel of the rear side of the body
Front panel of the inner lining of the rear part of the body
Rear panel of interior lining of the rear part of the body
Rear side inner panel and wheel arch
Rear inner cladding panel, assy
Extension of the upper part of the rear side member
Subframe and mounts
Torque Specifications
Removal and installation of the front subframe
Front subframe front bushing
Rear subframe bushing
Removal and installation of the rear subframe
Rear subframe front bushing
Rear subframe rear bushing
Freelander 1
General information
Using the manual
How to use this guide
Diagnostic tool TESTBOOK
Repair work and replacement of components
Abbreviations and symbols AE
Abbreviations and symbols FL
MP Abbreviations and Symbols
Abbreviations and Symbols RW
Vehicle identification number
Locations of identification numbers
Precautionary measures
General safety rules
Safety Requirements
Environmental protection regulations
Safe working practices
Measures to protect the environment
Use of land resources
Matters requiring legal approval
Interaction with the immediate environment
Consumed Resource Usage
Recycling
Fuel Safety Precautions
Precautions when working with electrical equipment
Disconnecting the battery
Rules for working with electrical equipment components
Working with airbags and belt pretensioners
Installing SRS components
Checking the components of the SRS system
Handling SRS Components
Storage of SRS components
SRS wiring harnesses and connectors
SRS rotary contactor
SRS Unit Warning Labels
Car evacuation
Forced operation of the SRS component
Replacing SRS Components
Precautions when working with the air conditioning system
Urgent assistance to the victim
Precautions during maintenance
Air conditioning compressor replacement
Technique
General recommendations when performing locksmith work
Ball and roller bearings
Oil seals
Joints and joint surfaces
Locking parts of connections
Parallel Thread Parts
Bolt designations
Nut designation
Flexible pipes and hoses
Using Roller Road Test Stands
Specifications
Diesel engine Td4
Petrol engine K1.8
KV6 petrol engine
Td4 diesel fuel system
Fuel system petrol engine K1.8
Fuel system of petrol engine KV6
Td4 Diesel Engine Cooling System
K1.8 gasoline engine cooling system
KV6 gasoline engine cooling system
Clutch specification
Getrag manual transmission
Manual transmission PG1
Intermediate Reduction Gear (IRD)
Jatco automatic transmission
Rear axle and final drive
Steering specification
Front Suspension Specification
Rear Suspension Specification
Brake system specification
Wheel and tire specification
Heating, ventilation and air conditioning specification
Electrical equipment of engines
Vehicle dimensions
Vehicle weight
Connection tightening torques
Drain plugs and wheels
Threaded connections for Td4 engine
Threaded connections for motor K1.8
Threaded connections for KV6 engine
Exhaust gas toxicity control
Diesel engine management system — EDC
Modular Engine Management System — MEMS
Engine management system — Siemens
Diesel engine fuel supply system
Gasoline engine power system
Engine cooling system
Td4 engine intake and exhaust manifolds
K1.8 engine intake and exhaust manifolds
KV6 engine intake and exhaust manifolds
Threaded clutch connections
Manual transmission PG1
Getrag manual transmission
Intermediate downshift
Jatco automatic transmission
Threaded connections of drive shafts
Rear axle and final drive
Threaded steering connections
Front suspension and subframe
Rear suspension and subframe
Threaded connections of the brake system
Airbag system
Threaded body connections
Threaded connections for heating and ventilation
Air conditioner screw connections
Windshield wiper and washers
Threaded connections of electrical equipment
Maintenance
Jacking up a car
Towing a car
Starting the engine with a discharged battery
Refueling tanks
Working fluids
Lubrication system
Sealants for the car
Top view with hood removed Td4 diesel
Top view with hood removed K1,8 petrol
Top view with hood removed KV6 petrol
Seats and seat belts
Headlights, horn and warning lights
Windshield wipers and washers
Parking brake
Alarm control panel battery
Wheels — removal and installation
Tires — check and replacement
Brake pads and calipers
Brake fluid — replacement
Vehicle wheel speed sensors
Fuel filter — replacement
High pressure fuel pump and fuel filter assembly
Diesel fuel sludge diesel engine
Door Locks, Hinges, Check Stops and Hood Latches
Coolant of the cooling system
Cooling system and charge air cooler
Turbocharger ventilation filter Td4
Spark plug
Air cleaner — cars with gasoline engines
Attachment drive belt
Timing belt
Hydraulic brake system/clutch tank
Power steering fluid level (PAS)
Intermediate final drive (IRD)
Manual Transmission
JATCO automatic transmission
Rear axle — oil change
Clutch pipes and connections
Windshield washer fluid container
Battery — check
Engine oil and oil filter — Td4
Engine oil and oil filter — K1.8
Engine oil and oil filter — KV6
Fuel pipes and hoses
Tubes and hoses of the brake system
Check of system of removal of the fulfilled gases
Car suspension — check
Steering — check
Road test
Power unit
Diesel engine Td4
Checking the protrusion of the pistons with the cylinder head removed
Valve timing — check and adjustment
Oil pressure check
Intake and exhaust camshafts
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Cylinder head gasket: with manual
Cylinder head gasket: with automatic transmission
Hydraulic lifters, engine kit
Valve cover gasket
Soundproof engine cover (until May 2002)
Engine and manual transmission
Engine and automatic transmission
Left engine mount
Engine hydraulic mount, right
Upper right engine mount
Engine mounting crossbar lower
Flywheel — removal and installation
Converter Drive Drive
Oil filter head gasket
Oil filter — removal and installation
Oil pickup tube with strainer
Oil pump — removal and installation
Bottom pan gasket
Laying of the upper part of the pallet
Oil pressure switch
Laying of the engine oil cooling heat exchanger
Gas distribution gear cover gasket
Piston group — removal and installation
Replacing connecting rod bearings
Crankshaft and main bearings
Cylinder head — removal and installation
Petrol engine K1.8
Oil pressure check
Front exhaust camshaft oil seal
Rear exhaust camshaft oil seal
Rear intake camshaft oil seal
Integral camshaft cover: sealing
Replacing connecting rod bearings
Crankshaft pulley
Front crankshaft oil seal
Rear crankshaft oil seal
Cylinder head gasket
Valve cover gasket
Oil scraper caps — removal and installation
Engine and gearbox
Arm of the right support of the engine assy
Engine hydraulic mount, right
Flywheel — removal and installation
Oil pump — removal and installation
Oil pan sealing
Oil pressure switch
Reducing valve of the lubrication system
Oil temperature sensor
Timing belt — removal and installation
Top Timing Cover
Rear Timing Belt Cover
Lower part of the front timing belt cover: without air conditioning
Lower part of the front timing belt cover: with air conditioning
Piston group K1.8
Removal and installation of the piston group
Front crankshaft oil seal
Crankshaft pulley — removal and installation
Replacement of a back epiploon of a cranked shaft
Crankshaft and main bearings
Cylinder head gasket
Cylinder head overhaul
Valve cover gasket
Oil pump overhaul
Pallet — removal and installation
Timing belt — removal and installation
KV6 petrol engine
Oil pressure check
Left cylinder head camshafts
Right cylinder head camshafts
Front intake camshaft oil seal
Replacing the rear camshaft oil seal
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Laying of the left head of cylinders
Laying of the right head of cylinders
Valve cover gasket left cylinder head: before 2003
Valve cover gasket left cylinder head: after 2003
Valve cover gasket, right cylinder head
Soundproof engine cover
Engine and automatic transmission: up to May 2003
Engine and automatic transmission: after May 2003
Arm of the right support of the engine assy
Left engine mount
Engine hydraulic mount, right
Upper right engine mount
Engine mounting crossbar lower
Converter Drive Drive
Oil filter — removal and installation
Oil receiver strainer
Oil pump gasket
Pallet seal — removal and installation
Oil pressure switch
Oil pump pressure reducing valve
Engine oil cooling heat exchanger
Timing belt — removal and installation
Right front timing belt cover
Left front timing belt cover
Left rear timing belt cover
Right rear timing belt cover
Left rear timing belt
Right rear timing belt
Piston group KV6
Disassembly, inspection and assembly of the piston group
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Crankshaft — disassembly, inspection and assembly
Laying of the left head of cylinders
Laying of the right head of cylinders
Cylinder head overhaul and carbon removal
Oil pump overhaul
Lower oil pan cover
Timing belt — removal and installation
Decreased toxicity
Fuel Tank Leak Detection System (EVAPS)
Positive crankcase ventilation valve: Td4 engine
Evaporative canister purge solenoid valve: KV6 engine
Carbon adsorber of gasoline vapors
Coal Adsorber: North American Market Countries
Canister valve: K1.8 engine
Exhaust gas recirculation valve: Td4 engine
Recirculation system modulator: Td4 engine
Recirculation thermostatic valve
EGR heat exchanger: Td4 engine
Fuel tank leak control unit (DMTL unit)
Fuel tank leak detection pump filter
Catalytic converter of the right number of cylinders
Motor control EDC
Engine Control Module (ECM)
Sensors: Coolant Temperature Sensor (ECT)
Sensors: crankshaft position (CKP) sensor
Sensors: Camshaft position sensor (CMP)
Mass air flow (MAF) and temperature (IAT) sensor
Throttle position sensor: before May 2003
Throttle position sensor: after May 2003
Engine management MEMS
Spark plug
Ignition coil
Engine Control Module (ECM)
Idle Air Control (IAC)
Sensors: Coolant Temperature Sensor (ECT)
Sensors: crankshaft position (CKP) sensor
Throttle position sensor
Sensors: Camshaft position sensor (CMP)
Pedal Position Sensor
Manifold absolute pressure (MAP) sensor
Motor control Siemens
Spark plugs: up to May 2003
Spark plugs: from May 2003
Left cylinder head ignition coil: up to May 2003
Left cylinder head ignition coil: after May 2003
Right cylinder head ignition coil: up to May 2003
Right cylinder head ignition coil: after May 2003
Engine Control Module (ECM)
Engine Control Module (ECM). North American market
Idle Air Control (IACV)
Intake air temperature (IAT) sensor
Coolant temperature sensor (ECT)
Crankshaft position sensor (CKP)
Throttle position sensor
Thermostat sensor, KV6 engine
Camshaft position sensor (CMP)
Knock sensor (KS)
Gas pedal contact sensor
Integrated intake manifold pressure sensor (MAP/IAT)
Throttle position sensor: before May 2003
Throttle position sensor: after May 2003
Fuel supply diesel Td4
Checking the pressure in the fuel system
Draining the fuel tank
Air cleaner element
Bimetallic fuel supply valve: up to May 2003
Bimetal valve for fuel supply system: after May 2003
Inertial fuel cut-off switch
Low fuel pressure sensor: from May 2003
Fuel pressure sensor
Fuel priming pump relay: before May 2003
Fuel pump relay: after May 2003
Fuel line filter/sump: after May 2003
Fine fuel filter: up to May 2003
Fuel fine filter: after May 2003
Fuel cooling radiator: up to May 2003
Fuel cooler: after May 2003
High pressure fuel pump
Turbocharger — removal and installation
Intermediate cooling radiator air
Boost pressure control solenoid valve
Boost pressure sensor
Atmospheric hose filter for boost EV valve
Intake air ducts
Fuel pump assembly with filter: after May 2003
Submersible Fuel Primer: Until May 2003
Fuel pressure control
Fuel pump: after May 2003
Fuel priming pump: up to May 2003
Fuel tank — removal and installation
Filler pipe — removal and installation
Nozzle — removal and installation
High pressure tube
Glow plug — removal and installation
Electronic glow plug control unit: up to May 2003
Glow Plug Relay: After May 2003
Injector cap: after May 2003
Cruise Control Switch: Before May 2004
Resume switch: from May 2004
Multifunction switch
Fuel supply for K1.8 engine
Throttle control cable — check and adjustment
Depressurizing the fuel supply system
Measurement of pressure in the fuel supply system
Draining the fuel tank
Air purification filter
Air filter filter element
Inertial fuel cut-off switch
Front oxygen sensor
Mass air flow sensor (MAF)
Fuel pump relay
Throttle pipe
Rear oxygen sensor
Main fuel filter
Electric fuel pump — removal and installation
Fuel tank: except for North American market
Fuel Tank: North American Market Countries
Filler pipe — removal and installation
Nozzles (set) — removal and installation
Resume switch: from May 2004
Multifunction switch
Fuel supply of KV6 engine
Throttle control cable — check and adjustment
Relieve Fuel System Pressure: Except Americas
Fuel System Pressure Relief: Americas
Measurement of pressure in the fuel supply system: except for the Americas
Measuring pressure in the fuel supply system: Americas
Air filter filter element
Air Filter Element: Americas
Throttle control cable — removal and installation
Front Left Oxygen Sensor: Except Americas
Front left oxygen sensor: Americas
Front right oxygen sensor: Except Americas
Front right oxygen sensor: Americas
Throttle: Except Americas
Throttle: Americas
Electric motor of the valve drive of the reconfigurable intake system
Rear left oxygen sensor: Except Americas
Rear Left Oxygen Sensor: Americas
Rear right oxygen sensor: Except Americas
Fuel Rail: Except Americas
Fuel Rail: Americas
Nozzle — removal and installation
Cruise control actuator: except Americas
Cruise Control Vacuum Pump: Except Americas
Cruise Control Switch: Before May 2004
Cruise control controller
Cruise controller interface
Cooling diesel Td4
Draining the coolant, flushing the system and filling
Cooling fan and fan motor: up to May 2003
Cooling fan and fan motor: after May 2003
Cooling Fan Controller: Before May 2003
Cooling Fan Controller: After May 2003
Radiator assembly — removal and installation
Coolant pump and thermostat
Engine cooling K1.8
Draining the coolant, flushing the system and filling
Filling the cooling system
Expansion tank — removal and installation
Fan and cooling fan motor: without air conditioning
Fan and cooling fan motor: with air conditioning
Cooling fan controller
Radiator assembly — removal and installation
Thermostat — removal and installation
Engine cooling KV6
Draining the coolant, flushing the system and filling
Cooling system fan and electric motor
Cooling fan controller: since May 2002
Radiator assembly — removal and installation
Thermostat — removal and installation
Coolant pump
Exhaust system Td4
Downpipe — removal and installation
Middle section of the exhaust system
Rear section of the exhaust system
Intake manifold gaskets
Exhaust manifold gaskets: with manual
Exhaust manifold gaskets: with automatic transmission
Exhaust system K1.8
Downpipe — removal and installation
Middle section of the exhaust system
Rear section of the exhaust system
Replacing the left intake manifold gaskets
Exhaust manifold heat shield: without air conditioning
Exhaust manifold heat shield: with air conditioning
Exhaust manifold gaskets
Exhaust system KV6
Downpipe: except America
Downpipe: Americas
Middle section of the exhaust system: except America
Middle section of the exhaust system: Americas
Rear section of the exhaust system with silencer
A/C Compressor Heat Shield: Except America
Intake manifold gaskets, left side
Right exhaust manifold gasket: except America
Right exhaust manifold gaskets: Americas
Left exhaust manifold gasket: except America
Left exhaust manifold gaskets: Americas
Intake reservoir seals: up to May 2003
Intake reservoir seals: after May 2003
Intake manifold gaskets, right side
Intake reservoir seals: up to May 2003
Intake reservoir seals: after May 2003
Clutch
Clutch assembly / driven plate and clutch release bearing (release) — Td4
Clutch assembly / driven plate and clutch release bearing (release) — K1.8
Hydraulic Clutch Drive: Right Hand Drive Vehicles — K1.8
Master Cylinder: Left Hand Drive Vehicles — Td4
Master Cylinder: Right Hand Drive Vehicles -Td4
Mechanical transmission
Changing gear oil in a PG1 box
Gearbox PG1 — removal and installation
PG1 selector shaft seal
Reversing light switch PG1
1st gear engagement switch PG1
Changing gear oil in a GETRAG box
Rear cover GETRAG — removal and installation
GETRAG gear selector: top link and spherical joints
Gearbox GETRAG — removal and installation
GETRAG input shaft seal
GETRAG selector shaft seal
Reversing light switch GETRAG
1st gear contact sensor GETRAG
Transfer case
Transfer Case Gear Oil Change: Except North American Market
Transfer case gear oil change: North American market countries
Transfer case: models with Td4 engine
Transfer case: models with K1.8 engine
Transfer case: models with KV6 engine
Transfer Case Rear Cover Gasket: Td4 Engine Models
Transfer Case Rear Cover Gasket: Models with KV6 Engine
Transfer Case Rear Cover Gasket: K1.8 Engine Models
Transfer case drive shaft seals
Transfer case drive shaft seal
Gland Drive Shaft: Models with Td4 and KV6 engine
Drive shaft oil seal: vehicles with K1.8 engine
Right drive shaft oil seal
Rear axle drive shaft oil seal: cars with Td4 engine
Rear axle drive shaft oil seal: vehicles with K1.8 engine
Rear axle drive shaft seal KV6, except for North American market
Rear axle drive shaft seal KV6, for North American market
Automatic gearbox
Engine immobilizer switch adjustment
Replacing the working fluid in the box
Selector cable adjustment
Selector housing — removal and installation
Selector handle — removal and installation
Selector cable — removal and installation
Selector lever position indicator: vehicles up to May 2003
Selector lever position indicator: vehicles after May 2004
Engine immobilizer switch
Control unit (ECU)
Torque converter oil seal
Gearbox with KV6 engine (engine with gearbox removed)
Gearbox: vehicles with KV6 engine — removal and installation
Gearbox: car with Td4 engine — removal and installation
Sealing the bottom of the gearbox
Fanned heat exchanger for cooling the working fluid: vehicles with a Td4 engine
Fluid Cooling Heat Exchanger: Vehicles with Td4 engine
Fluid Cooling Heat Exchanger: Cars with KV6 engine
Fluid Cooling Heat Exchanger Hoses
Chassis
Drive shafts
Left shaft with external and internal hinges
Right shaft with external and internal hinges
Protective cover — constant velocity joint — outer — front
Protective cover — constant velocity joint — outer — left — front
Protective cover — internal constant velocity joint
Rear shaft with external and internal joints
Protective cover for external rear hinge
Joint of equal angular velocities — external — rear
Protective cover — internal constant velocity joint — rear
Cardan shaft assy
Cardan shaft front
Rear cardan shaft
Bulkhead front and rear propeller shafts
Cover of a sliding fork of the cardan joint of the front cardan shaft
Viscous clutch assembly
Front intermediate support
Rear axle and final drive
Differential assembly
Rear differential cover
Sleeve of a forward support of a case of differential
Sleeve of a back support of a case of differential
Epiploon of a leading shaft of the main transfer
Rear drive shaft oil seal
Steering
Removing air from the power steering system
Ignition lock cable adjustment
Checking and adjusting the angles of the front wheels
Checking and adjusting the rear wheel alignment
Checking the pressure in the power steering system
Steering gear — removal and installation
Steering gear protective cover
Power Steering Fluid Cooler (Td4 or K1.8)
Power steering fluid cooler (KV6)
Drive belt (for models with K1.8 engine)
Power steering pump (models with KV6 engine)
Power steering pump (models with K1.8 engine)
Power steering pump (models with Td4 engine)
Steering column cover
Steering wheel lock and ignition switch
Ignition lock cable
Steering column assembly — inner and outer parts
Tie Rod End Ball Joint
Tie rod — removal and installation
Steering wheel — removal and installation
Front suspension
Stabilizer bar
Stabilizer bars of transverse stability
Rubber cushions of the stabilizer bar
Hub bearing — removal and installation
Shock absorber — removal and installation
Lower arm assembly — removal and installation
Front subframe — removal and installation
Front lower control arm bushings
Rear silent blocks of the lower arms
Rear suspension
Trailing arm silent block
Hub bearing — removal and installation
Shock absorber — removal and installation
Trailing arm — removal and installation
Trailing arm silent block
Adjustable wishbone
Non-adjustable wishbone
Silent blocks of transverse levers
Rear subframe — removal and installation
Brake system
Removal of air from the brake system
Checking and adjusting the parking brake cable
Rear brake drum — removal and installation
Front brake disc — removal and installation
Front left brake hose
Rear brake hose
Dual Brake Master Cylinder — Left Hand Drive
Dual Brake Master Cylinder — Right Hand Drive
Parking brake lever assembly
Parking brake cable
Parking brake switch-off switch
Stoplight switch
Accelerator pedal position sensor
Front brake pads
Rear brake pads
Vacuum booster assembly — with left steering wheel
Vacuum booster assembly — with right steering wheel
Vacuum pump — for vehicles with Td4 engine and manual gearbox
Vacuum pump — for vehicles with Td4 engine and automatic transmission
Vacuum booster — for vehicles with KV6 engine
The guide of the brake pads of the front brake mechanism
Rear brake wheel cylinder
Emergency brake fluid level sensor
Front right wheel speed sensor and its electrical cable
Front left wheel speed sensor and its electrical cable
Rear wheel speed sensor and its electrical cable
ABS pressure regulator
Hill Descent Assist Switch — After 2004
Hill Descent Assist Switch — Before 2004
Body and coating
Passive safety
Front retractable seat belt 3-door car
Front retractable seat belt 5-door car
Seat belt of the central seat in the back seat
Seat belt of the left seat in the back seat
Height-adjustable seat belt loop on B-pillar
Seat belt buckle left rear seat 3-door car
Seat belt buckle left rear seat 5-door car
Front seat belt pretensioner
Operation of the removed front seat belt pretensioner
Central seat belt lock on the rear seat
Driver's airbag
Front Passenger Airbag — Before MY 2004
Front passenger airbag — after 2004
On-Board Diagnostic Unit (DCU)
Deployment of the front passenger airbag removed from the vehicle
Rotary contactor of the airbag system
Deployment of the driver's airbag removed from the vehicle
Deployment of the driver's airbag without dismantling from the vehicle
Operation of the front seat belt pretensioner without dismantling from the vehicle
Doors, locks and glass
Adjusting the latch of the lock of the front or rear door
Front door hinge adjustment
Removing the front door assembly to provide access to other elements
Removing the rear door assembly to provide access to other elements
Removing the tailgate assembly to gain access to other components
Front door glass
Rear door glass
Rubber/felt window seal, front door
Rubber/felt rear door window seal
Glass of the luggage compartment door
Tailgate window regulator
Tailgate Inner Lower Window Seal
3-door car front door decorative panel
Decorative panel of the front door of a 5-door car — before 2004
5 door front door trim panel — after 2004
Tailgate decorative panel for vehicles up to 2004
Tailgate decorative panel for cars after 2004
Tailgate decorative panel
Lower plastic lining of the front door of a 3-door car
3-door car front door pocket
3-door car front door upper plastic trim
Tailgate plastic lining
5-door car front door plastic trim
Rear door plastic lining
3-door car front door lock
5-door car front door lock
Rear door lock
Luggage compartment door lock
Front door release handle
Tailgate release handle
5 door door release handle cable
Side molding rear window 5-door car
Tailgate outside handle
Outside tailgate handle
External front door handle
5 door interior door handle — before 2004
Exterior body parts
Front fender — removal and installation
Front fender liner — removal and installation
Rear fender liner — removal and installation
Engine lower shield
Electrically Adjustable Outside Rearview Mirror
Front mudguard — removal and installation
Rear mudguard — removal and installation
Spare wheel bracket
Side railing of the top trunk of a 5-door car
Hood — removal and installation
Cable/rod of an unblocking of the lock of a cowl
Front bumper assembly — for vehicles up to 2004
Front bumper assembly — for vehicles after 2004
Rear bumper assembly — for vehicles up to 2004
Rear bumper assembly — for vehicles after 2004
Threshold — removal and installation
5 door roof moldings
Rear of the rear wheel arch extension
Rear small glass assembly — 3-door car
Interior trim details
Sun visor — removal and installation
3-door luggage compartment lower decorative panel
5-door luggage compartment lower decorative panel
3-door luggage compartment top trim panel
5-door luggage compartment upper decorative panel
A-pillar upper trim panel replacement
B/C-Pillar Top Decoration Panel Replacement
5-door B-pillar lower trim panel
Rear side trim panel 3-door car
Center console — for vehicles up to 2004
Front console assembly — for cars after 2004
Rear console — removal and installation
Cup holder on control panel — after 2004
Control panel — for cars up to 2004 model year
Control panel — for cars after 2004
Control panel cup holder for vehicles up to 2004
Control panel compartment
Luggage compartment floor
Glove box — removal and installation
Roof panel 3-door car
Roof panel 5-door car
Windshield — removal and installation
Rear side glass — removal and installation
Seats
Front seat — removal and installation
Rear left seat — removal and installation
Rear right seat — removal and installation
Cushion and backrest of the rear solid seat 3-door car
Upholstery of a pillow of a forward seat
Upholstery of a pillow of a back right seat
Upholstery of a pillow of a back left seat
Upholstery of a pillow of a back continuous seat of the 3-door car
Front seat base linings
Side molding of a pillow of a forward seat
Front seat lumbar cushion with manual adjustment
Rear right seat back lock
Rear left seat back lock
Front seat back upholstery
Upholstery of a back of a back left seat
Upholstery of a back of a back right seat
3-door rear seat back upholstery
Roof hatch
Ventilation hatch in the roof of a 3-door car
3 door sunroof deflector
Sunroof seal
Ventilation hatch in the roof of a 5-door car
Glass panel of the ventilation hatch in the roof of a 5-door car
Sealer of the glass cover of the ventilation hatch in the roof of a 5-door car
Sunroof electric motor reducer for 5-door car
Cables and sunroof drive 5-door car
Front drainage pipes of the ventilation hatch in the roof of a 5-door car
Rear drainage pipes of the ventilation hatch in the roof of a 5-door car
Internal decorative overlay
5-door sunroof deflector
The shutter of the ventilation hatch of a 5-door car
The control key of the ventilation hatch in the roof
The seal of the gutter of the ventilation hatch in the roof of a 5-door car
Roof
Hardtop — removal for access to the repair site and installation
Frame and tent assembly — removal for access to the repair site and installation
Awning — removal and installation
Side glass hard top
Rigid roof sealer
Front latch and hardtop retainer
Rear latch and hardtop retainer
Body geometry
Information about control dimensions
Characteristic points of the front part of the body
Characteristic points of the underbody
Distances between characteristic points of the front part of the body
Distance between front and side body points
Distances between characteristic points of the rear part of the body
The distance between the characteristic points of the sidewall of the body
Distances between points at the rear of the underbody
Gap and profile dimensions
Body parts repair
General information about the repair of body parts
Replaceable body parts
General welding safety rules
Panel Replacement Procedure
Front panel assembly
Hood lock panel
Headlamp mounting bracket
Front cross member, lower
Front spar assembly
Front spar (front)
Sidewall of a motor compartment assy
Upper side of the engine compartment
Front side panel of the engine compartment
Reinforcement of the outer panel of the wheel arch
Body A-pillar — 3-door version
Body A-pillar — 5-door version
Sill reinforcement — 3-door version
Sill reinforcement — 5-door version
B/C pillar reinforcement panel — 3-door version
B/C pillar reinforcement panel — 5-door version
Rear side panel assembly — 3-door version
Rear side panel assembly — 5-door version
Rear wheel arch outer panel — 3-door version
Rear wheel arch outer panel — 5 door version
E-pillar inner panel — 3-door version
E-pillar interior panel — 5-door version
Rear cross member of the floor, assy
Rear bottom of the body
Rear side member of the bottom
Front roof section assembly — 3-door version
Rear roof section assembly — 3-door version
Roof assembly — 5-door version
Standards for the time spent on the replacement of panels and assemblies
Sealing and corrosion
Body sealing materials
Sealant application equipment
Body cavity treatment equipment and treatment methods
Protective wax cavities and openings — 3-door body
Door sill protection holes — 5-door body
Protective waxing of cavities and openings — 5-door body
Anti-corrosion treatment
Underbody areas treated with sealing materials
Adhesive materials for load-bearing body elements
Seam sealing materials
Acoustic insulation with foam material
Water intrusion into the body
Preparing the panel for painting
Car preparation for painting
Electrical equipment
Heating and ventilation
Heater control panel — for vehicles up to 2004
Heater control panel — for cars after 2004
Geared motor for air recirculation mode in the cabin
Cabin air recirculation switch
Fan Speed Controller
Left control panel deflector
Air intake box — removal and installation
Heater — removal and installation
Electric heater heating element — with Td4 engine
Electrical heater cable — with Td4 motor
Electrical heater microswitch — with Td4 motor
Heater fan assembly
Resistor block — fan motor
Heater radiator — removal and installation
Electric heater power relay — with Td4 motor
Electrical heater control relay — with Td4 motor
Liquid fuel heater (FBH)
Outdoor temperature sensor (OT)
Oil heater fuel pump — up to 2003
Liquid fuel heater fuel pump — after 2003
Air conditioning
Emptying the Air Conditioner — Refrigerant Recovery and Charging
A/C compressor drive belt — with Td4 engine
A/C compressor — for models with Td4 engine
A/C compressor — for models with KV6 engine
A/C compressor — for models with K1.8 engine
Capacitor — removal and installation
Receiver water separator — removal and installation
Air conditioner switch — removal and installation
Refrigerant pressure sensor — removal and installation
Thermostatic expansion valve (TXV)
Evaporator — removal and installation
Windshield wipers and washers
Reservoir — washer — removal and installation
Nozzle — washer — one
Pump — washer — removal and installation
Lever — wiper — one
Brush — cleaner — one
Electric motor and linkage — cleaner
Switch — cleaner / washer
Lever — cleaner — removal and installation
Brush — cleaner — removal and installation
Electric motor — cleaner — removal and installation
Combination switch — cleaner/washer
Relay — Cargo Door Glass Wiper — 5-Door Models
Starting engine and charging
Attachment Drive Belt — K1.8 Engine
Attachment Drive Belt — K1.8 Engine with A/C
Generator — Td4 engine
Generator — KV6 engine
Alternator — K1.8 engine
Attachment Drive Belt — Td4 Engine
Attachment drive belt — K1.8 engine without air conditioning
Attachment drive belt — KV6 engine
Tensioner — Attachment Drive Belt — Td4
Battery — removal and installation
Support Tray — Battery
Main relay — removal and installation
Starter — Td4 engine
Starter — KV6 engine
Starter — K1.8 engine
Starter relay — removal and installation
Lighting and headlights
Headlamps — pair — dimming — up to 04MY
Headlights — pair — dimming — from 04MY
Headlight assembly — models up to 04MY
Headlight assembly — models from 04MY
Lantern — indicator repeater
Rear combination lamp
Lantern — license plate lighting
Combined lamp — fog light / dimensions — models from 04MY
Combined lamp — rear
Light — Center Upper Brake Light (CHMSL)
Lantern — glove box
Lantern — cargo compartment
Switch — headlight control
Switch — glove box
Switch — emergency alarm
Switch — combined, direction indicators / headlights / horn
Switch — rear fog lights
Control modules
Window regulator — removal and installation
Relay — folding mirrors — models from 02MY
Central Control Unit (CCU)
Control Module — Folding Mirrors — Models up to 02MY
Safety system
Solenoid/electric motor — load compartment door
Non-latching switch — horn
Sound signal — removal and installation
Immobilizer — electronic control unit (ECU)
Sensor — volume control — alarm system — 3-door models
Module (ECU) — volume control — 5-door models — models without sunroof
Module (ECU) — volume control — 5-door models — models with sunroof
Receiver — alarm system
Coil — passive immobilizer — alarm system
Window management
Power window motor and mechanism — front door — 3-door
Power window motor and mechanism — front door — 5-door
Switch — power window control — 5 door models — models from 04MY
Relay — control — cargo compartment door glass
Microswitch — hard top setting detection — 3-door
Relay — heated windshield
Switch — cargo compartment door glass defroster
Entertainment systems
Radio receiver — models up to 04MY
Radio/CD player — models from 04MY
Loudspeaker — rear — 3-door models
Loudspeaker — rear — 5 door models
Loudspeaker front
Antenna mechanical — 3-door models
Antenna mechanical — 5-door models
Coax — Front Antenna — 3 Door Models
Coax — Front Antenna — 5 Door Models
Front tweeter loudspeaker
Rear high-frequency loudspeaker — 3-door models
Power amplifier — removal and installation
Subwoofer — removal and installation
Coaxial wire — extension cable
Wiring harnesses
Fuse box — passenger compartment
Main wiring harness
Wiring harness — cargo area door
Wiring Harness — Interior Lighting — 5 Door Models
Wiring Harness — Front Door — 5 Door Models
Wiring harness — tailgate
Governing bodies
Switch — remote control — audio system
Switch — Park Assist (PDC) — models from 04MY
Electronic control unit (ECU) — parking assistance — models from 04MY
Sensor — parking assistance systems — rear — models from 04MY
Acoustic signaling device — parking assistance — rear — models from 04MY
Switch — parking brake indicator
Switch — alarm — models from 04MY
Front cigarette lighter
Switch — outside rear view mirror
Devices
Navigation interface module — remote control
Display — navigation system
Clock — removal and installation
Control panel — models up to 04MY
Dashboard — models since 04MY
Instrument cover — models up to 04MY
Dashboard cover — models from 04MY
Fuel level meter — indicator
Gauge — fuel tank — models with Td4 engine — models with 03MY
Discovery 3
General information
Using the manual
How to use this manual
Repair manual structure
Precautionary measures
Safety warning
Service Information
Special tools
Important Precautions
Warnings, Cautions, and Notes
Troubleshooting Equipment
Repair and spare parts
Vehicle weight and dimensions
Technique
Car in workshop
Accumulator battery
Starting the car engine
Towing a car
General installation instructions
General inspection of components
Locking devices
Designations of bolts and nuts
Ball and roller bearings
Hydraulic brake system
Flexible pipes and hoses
Hoses and clamps of the fuel system
Orientation and connection of hoses
Precautions when working with electrical equipment
Fuel Handling Precautions
Oil seals
Safety precautions when working with the personal protection system (SRS)
Inspection of shock sensors
Airbag and seatbelt pretensioner activation
Replacing SRS Components
Deployment of the frontal airbag
Deployment of the side airbag
Curtain air curtain modules
Car rear impact
Air Conditioning Precautions
Health protection
Introduction
Acids and alkalis
Airbags
Air conditioning refrigerant
Adhesives and sealants
Antifreeze, acids and fluids
Chemical materials
Electrical equipment
Exhaust smoke
Technical rubbers
Foam — Polyurethane
Fuel
General tools and equipment
Using a jack
Liquid and grease lubricants
Environmental precautions
Suspended loads
Fluoroelastomer Viton
Welding
Road test
Introduction
Engine starting
Road test
Checking the brake system
Testing on a roller stand
Identification codes
Location and decoding of the VIN number of the car
Location of serial numbers of units/assemblies
Jacking and lifting
Using a jack
Car evacuation
Maintenance - diesel
View of the engine compartment and tightening torques
Maintenance
Cooling system
Drive belts of aggregates
The level of working fluids
Additional maintenance operations
Maintenance - petrol
View of the engine compartment and tightening torques
Maintenance
Brake system
Cooling system
Ignition system
Drive belts of aggregates
The level of working fluids
Additional maintenance operations
Chassis
Suspension
Suspension specification
Adjustment of angles of installation of all four wheels
Table of signs of a malfunction of movement and controllability
DTC Fault Code Index
Terrain Response Parts Location
Rotary switch and Terrain Response control unit
How the Terrain Response system works
Troubleshooting the Terrain Response System
Front suspension
Front Suspension Specification
Shock absorber with spring
Upper arm
Upper arm bushing
Lower arm bushing
Wheel bearing and front wheel hub
Wheel fist
Lower arm
Front stabilizer bar
Disassembly of the shock absorber assembly with a spring
Thrust of the front stabilizer bar
Exploded view of the front suspension
Shock Absorber Module — Air Suspension
Shock Absorber Module — Spring Suspension
Stabilizer
Upper control arm
Lower control arm
Wheel knuckle, hub and bearing assembly
Upper arm ball joint
Lower arm ball joint
Rear suspension
Rear Suspension Specification
Exploded view of the rear suspension
Shock Absorber Module — Air Suspension
Shock Absorber Module — Spring Suspension
Stabilizer
Upper control arm
Lower control arm
Wheel knuckle, hub and bearing assembly
Disassembly of the shock absorber assembly with a spring
Shock absorber with spring
Upper arm
Upper arm bushing
Lower arm bushing
Rear stabilizer bar
Wheel fist
Lower arm
Wheel bearing and wheel hub
Toe adjustment lever
Thrust of the rear stabilizer bar
Upper arm ball joint
Lower arm ball joint
Wheels and tires
Tire specification
General information about tires and wheels
Picture of tire pressure monitoring system
Tire pressure monitoring system (TPMS) module
Operation of the TPMS system
TPMS indication on instrument panel
TPMS inputs and outputs
TPMS Module Diagnostics
TPMS control scheme
Inspection and testing of wheels
DTC Fault Code Index
Item checks
Pinpoint tests
Low tire pressure sensor
Rear tire pressure monitor antenna
Tire pressure monitor front antenna
Dynamic suspension
Dynamic suspension specification
Location of Dynamic Suspension Components
Pneumatic scheme
Air suspension operating modes
Special air suspension modes
Air suspension control unit
Air suspension diagnostics
Air suspension switch
Valve blocks front and rear axles
Receiver valve block
Compressor block
Airbox receiver
Height sensors
Silencer and air intake filter
Air highway
Air suspension control scheme
Inspection and verification
Table of fault signs
DTC Fault Code Index
Exit air purge program
Releasing and raising pressure in the air suspension system
Air leaks
Ride height adjustment
Air suspension cylinder
Block of solenoid valves of air suspension tank
Rear air suspension solenoid valve block
Front air suspension solenoid valve block
Air suspension air filter
Air suspension silencer
Suspension height sensor
Air suspension pressure sensor
Rear shock absorber with air spring
Rear air shock absorber
Air suspension compressor
Air suspension control module
Air Suspension Compressor Dryer
Front shock absorber with air spring
Front air shock absorber
Cardan shaft
Cardan specification
Arrangement of parts of drive shafts
Rear driveshaft
Front driveshaft — 2.7L Diesel
Front driveshaft — 4.0L
Front driveshaft — 4.4L
Rear drive axle
Rear axle specification
General information about the rear differential
Disassembled open type rear differential
The principle of operation of the differential
Electronically controlled rear differential
Multi-plate clutch assembly
Electronic rear differential control
Contacts of the electronic control unit rear differential
CAN bus messages
Terrain Response™
Maintenance and diagnostics
Rear differential control circuit with el. management
Inspection and verification
Dtc fault code index
Transmission oil temperature sensor
Differential lock module
Complete bridge
Support pillow of a crankcase of the back bridge
Axle housing bearing
Draining and filling the differential with oil
Differential lock motor
Front drive axle
Front drive axle specification
General information about the front differential
Front differential disassembled
Draining and filling the differential with gear oil
Bridge Beam Bushing
Bridge holder sleeve
Bridge cover sleeve
Front axle assembly
Support pillow of a crankcase of the forward bridge
Axle pipe
Front axle axles
Specification of axle shafts of the front drive axle
The location of the parts of the front axle shafts
Front axle joint
Front left drive shaft
Front right drive shaft
Sealing of the left half shaft
Consolidation of the right semiaxis
External constant velocity joint (CV joint)
Cover of the inner joint of equal angular velocities (CV joint)
Cover of the external hinge of equal angular speeds (SHRUS)
Rear axle axles
Specification of semi-axes of the rear drive axle
Arrangement of parts of the rear axle shafts
Rear axle shaft
Rear axle bearing
Cover of the inner joint of equal angular velocities (CV joint)
Cover of the external hinge of equal angular speeds (SHRUS)
Brake system
Brake System Specifications
Inspection and testing of brakes
Checking rear brake disc runout
Front brake disc runout check
Removal of air from the brake system
Removal of air from the brake system under pressure
Front Disc Brake Specification
Front disc brake device
Removal and installation of a forward brake disk
Removal and installation of the front brake caliper
Removal and installation of front brake pads
Rear Disc Brake Specification
Rear disc brake device
Rear brake caliper base plate
Removal and installation of a back brake disk
Removal and installation of the rear brake caliper
Removal and installation of rear brake pads
Parking brake
Parking brake specification
Location of components and parts
Parking brake switch
Drum brakes
Parking brake cables
Emergency release cable
Clutch position sensor
Parking brake indicators
Parking brake control unit
The principle of operation of the parking brake
Handbrake control scheme
Handbrake inspection and check
DTC Fault Code Index
Running-in parking brake pads
Adjustment of blocks and overlays of a parking brake
Parking brake pads
Left parking brake cable
Removal and installation of the parking brake switch
Right hand brake cable
Parking brake actuator — 2.7L Diesel
Parking brake actuator — 4.0L/4.4L
Hydraulic brake
Hydraulic Brake Specification
Location of components and parts
Brake pedal
Master brake cylinder and reservoir
The internal structure of the tank
Brake fluid reservoir
Master brake cylinder
Brake pedal (automatic transmission)
Brake pedal and pedal bracket (automatic transmission)
Brake pedal and pedal bracket (manual transmission)
Vacuum brake booster
Vacuum booster specification
The location of components and parts — 4.4 l (right-hand)
The location of components and parts — 4.4 l (left-hand)
Location of components and parts — diesel 2.7 l
General information
Vacuum pump control circuit (4.0L and 4.4L)
Brake Vacuum Pump — 2.7L Diesel
Brake Vacuum Pump — 4.0L/4.4L
Vacuum brake booster
Anti-lock braking system
ABS specification
Location of components and parts
DSC and HDC switch
Wheel speed sensors
Yaw and lateral acceleration sensor
Steering angle sensor
Pilot lamps
Hydraulic Control Unit (HCU)
HCU Block Diagram
ABS module
How the system works
Diagram of anti-lock braking system
Inspection and check of ABS
Dtc fault code index
Rear wheel speed sensor
Front wheel speed sensor
Removal and installation of the ABS module
Steering
Location of components and parts of the steering system
Inspection and verification
Table of fault signs
DTC Fault Code Index
Filling the amplifier system of the switchgear and removing air from it
Flushing the power steering system
Power steering specification
Location of components and parts of the power steering
Steering gear
Steering hydraulic valve
The principle of operation of the hydraulic power steering
Power steering pump
High pressure tank and hose
Power Steering Pressure Test — 2.7L Diesel
Power Steering Pressure Test — 4.0L
Power Steering Pressure Test — 4.4L
Power Steering Reservoir — 2.7L Diesel
Power Steering Reservoir — 4.0L/4.4L
Steering angle sensor
Discharge line from pump to steering gear
Removing the power steering pump
Power Steering Pump — 4.0L
Power Steering Pump — 4.4L
Power Steering Fluid Cooler — 2.7L
Power Steering Fluid Cooler — 4.0L/4.4L
Steering Gear — 2.7L Diesel
Steering gear — 4.0L
Steering gear — 4.4L
Steering column
Location of components and parts of the steering gear
Steering gear cover
Steering rod tip
Transverse steering rod
Steering column specification
The location of the elements of the steering column
The upper part of the steering column with a mechanical adjustment unit
Upper part of the steering column with electric adjustment unit
Intermediate shaft
Lower telescopic shaft
Steering column lock
Steering wheel heating
Steering column shaft
Steering column lower shaft
Removal and installation of a steering column
Removal and installation of a steering wheel
Multifunction steering column switch
The switch of indexes of turn assy
Wiper control switch assy
Egnition lock
Steering column lock and ignition switch housing
Left multifunction steering column switch
Ignition switch
Right multifunction steering column switch
Power unit
Petrol engine 4.0L
Dimensions, clearances and correspondence of engine parts
Diagnostics and verification
Device and technical description
Cylinder Block Parts
Piston and connecting rod assy
Intermediate shaft assembly
Front cover and water pump assembly
Oil cooler (if equipped) and filter assembly
Knock and oil pressure sensors
Parts of the crankshaft, oil sump and oil pump
Crankshaft and main bearings
Balancing system shaft assy
Crankshaft seals and oil pump
Ladder structure motor assembly
Details of the valve timing adjustment mechanism
Cylinder head parts
Lubrication system
An exhaust manifold
Engine specification 4.0L
Shaft of the dynamic balancing system of the engine
Removal and installation of an inlet collector
Gas distribution
Removing and installing a floppy disk
Hydraulic tensioner for left timing chain
Hydraulic tensioner for right timing chain
Removing the engine
Engine installation
Rear crankshaft seal
Left cylinder head
Left camshaft drive cassette
Left valve mechanism cover
Left engine mount
Left exhaust manifold
Removal and installation of the oil cooler
Removal and installation of an oil crankcase
Removal and installation of the oil pump
Front crankshaft seal
Front engine cover
Right cylinder head
Right camshaft drive cassette
Right valve cover
Right engine mount
Right exhaust manifold
Right camshaft
Camshaft Intermediate Shaft
Block frame
Camshaft roller tappet
Draining and refilling engine oil
Crankshaft pulley
Elements of the gas distribution mechanism
Petrol engine 4.4L
4.4l engine specification
Device and technical description
Cylinder Block Parts
Engine Information Location
Connecting rods and pistons
Crankshaft position sensor and knock sensor
Starter and engine cooling system
Crankshaft and sump parts
Details of the valve timing adjustment mechanism
Cylinder head parts
Variable Valve Timing (VVT)
Lubrication system
An exhaust manifold
4.4L engine disassembly
4.4L engine assembly
Removing the 4.4L engine
4.4L engine installation
Camshaft Angle Change Unit (VCT)
Floppy disk
Rear crankshaft seal
Left cylinder head
Left valve mechanism cover
Left engine mount
Left camshafts
Left exhaust manifold
Oil cooler
Oil sump
Oil pump
Crankshaft Main Bearing Carrier
Front crankshaft seal
Front engine cover
Right valve cover
Right engine mount
Right camshafts
Right exhaust manifold
Checking and adjusting valve clearance
Draining and refilling engine oil
Crankshaft pulley
Elements of the gas distribution mechanism
Diesel engine 2.7L
Engine specification 2.7l
Device and technical description
Cylinder Block Parts
Piston cooling nozzles
Engine Information Location
Connecting rods and pistons
Crankshaft position sensor
Starter and engine cooling system
High pressure fuel pump
Crankshaft and oil pan parts
Details of the valve timing adjustment mechanism
Cylinder head parts
Lubrication system
An exhaust manifold
2.7L engine disassembly
2.7L engine assembly
Removing the 2.7L engine from the automatic transmission
Removing the 2.7L engine from the manual transmission
Installing the 2.7L engine with automatic transmission
Installing the 2.7L engine with manual transmission
Floppy disk
Rear crankshaft seal with locking plate
Rear camshaft seal
Timing belt cover
Left cylinder head
Left valve mechanism cover
Left engine mount
Left camshafts
Left exhaust manifold
Oil cooler
Oil sump
Oil pump
Flywheel
Front crankshaft seal
Front camshaft seal
Right cylinder head
Right valve cover
Right engine mount
Right exhaust manifold
Right camshaft
Timing belt
Strainer and oil pump intake pipe
Draining and refilling engine oil
Elongated part of the oil pan
Engine cooling
Specification 4.0L
Specification 4.4L
Specification 2.7L
Exploded View of 4.0L Cooling System
Exploded View of 4.4L Cooling System
Exploded View of 2.7L Cooling System
The principle of operation of the engine cooling system 4.0L
The principle of operation of the engine cooling system 4.4L
The principle of operation of the engine cooling system 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Measurement of pressure in the cooling system 4.0L
Measurement of pressure in the cooling system 4.4L
Measurement of pressure in the cooling system 2.7L
Liquid drain and vacuum filling 4.0L
Liquid drain and vacuum filling 4.4L
Liquid drain and vacuum filling 2.7L
Drain and fill coolant and bleed 4.0L
Drain and fill coolant and bleed 4.4L
Drain and fill coolant and bleed 2.7L
Cooling fan 4.0L
Cooling fan 4.4L
Cooling fan 2.7L
4.0L engine coolant level sensor
4.4L engine coolant level sensor
Engine coolant level sensor 2.7L
Cooling Fan Shroud 4.0L
Cooling Fan Shroud 4.4L
Cooling Fan Shroud 2.7L
Coolant pump 4.0L
Coolant pump 4.4L
Coolant pump 2.7L
Removal and installation of a radiator 4.0L
Removal and installation of a radiator 4.4L
Removal and installation of a radiator 2.7L
Expansion tank of the cooling system 4.0L
Expansion tank of the cooling system 4.4L
Expansion tank of the cooling system 2.7L
Removing and installing thermostat 4.0L
Removal and installation of thermostat 4.4L
Fuel supply
Specification 4.0L
Specification 4.4L
Specification 2.7L
Specification Turbocharger
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Device and technical description Turbocharger
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Diagnostics and check Turbocharger
Throttle Body Gasket
Fuel injector 4.0L
Fuel injector 2.7L
Fuel manifold 4.0L
Air intake damper 2.7L
Fuel Distribution Line 2.7L
Fuel Pump — Range: 2007->CURRENT
Fuel Pump — VIN Range: SALLA000304->2006
Turbocharger inlet pipe
Removal and installation of a turbocharger
Bleeding air from the low pressure fuel system
Fuel filter condensate drain valve 2.7L
Emptying the fuel tank
Checking the pressure in the fuel system 2.7L
Fuel system pressure test 4.0L
Checking the pressure in the fuel system 4.4L
Relieving pressure in the fuel supply system 4.0L
Relieving pressure in the fuel supply system 4.4L
Drive units
Torque Specifications
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Drive belt tensioner 4.0L
Drive belt tensioner 4.4L
Drive belt tensioner 2.7L
Cooling fan belt tensioner 4.4L
Drive Belt Idler Pulley 4.0L
Drive Belt Idler Pulley 4.4L
Drive Belt Idler Pulley 2.7L
Cooling fan belt 4.0L
Accessory drive belt 4.0L
Accessory drive belt 4.4L
Accessory drive belt 2.7L
Launch system
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Removal and installation of a starter 4.0L
Removal and installation of a starter 4.4L
Removal and installation of a starter 2.7L
Starter solenoid 4.0L
Starter solenoid 4.4L
Ignition system
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Ignition Coil 4.0L
Ignition Coil 4.4L
Spark Plugs 4.0L
Spark Plugs 4.4L
Glow plug device 2.7L
Diagnosis and testing of glow plugs
Glow plug module
Glow plug relay
Glow plugs
Emission reduction
Specifications
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Positive crankcase ventilation valve 4.0L
Positive crankcase ventilation valve 4.4L
Exhaust gas Recirculation valve 4.0L
Exhaust gas recirculation valve 4.4L
Air filtration
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Air filter 4.0L
Air filter 4.4L
Air filter 2.7L
Air intake resonator 4.0L
Air intake resonator 4.4L
Charge air cooler 2.7L
Air filter element 4.0L
Air filter element 4.4L
Air filter element 2.7L
Fuel vapor control
Device and technical description 4.0l
Device and technical description 4.4l
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Checking for leaks 4.0L
Checking for leaks 4.4L
Vapor Canister Ventilation Filter 4.0L
Vapor Canister Ventilation Filter 4.4L
Carbon filter purge valve 4.0L
Carbon filter purge valve 4.4L
4.0L fuel tank leak collection pump
Fuel Tank Leakage Pump 4.4L
Evaporative carbon filter 4.0L
Evaporative carbon filter 4.4L
Fuel Tank Leakage Pump Filter 4.0L
Fuel Tank Leakage Pump Filter 4.4L
Electronic control part
Specification 4.0L
Specification 4.4L
Specification 2.7L
Device and technical description 4.0L
Engine Control Module (ECM) 4.0L
Accelerator Pedal Position Sensor (APP) 4.0L
Oxygen sensors 4.0L
Knock sensors 4.0L
4.0L crankshaft position and speed sensor
CMP, ECT, temperature and other sensors 4.0L
Speed regulation 4.0L
Alternator, injectors and ignition 4.0L
Control relay 4.0L
Correction ECM (engine control unit) 4.0L
Mounting box and power supply 4.0L
Device and technical description 4.4L
Engine Control Module (ECM) 4.4L
Shaft position and temperature sensors 4.4L
Knock sensors 4.4L
Electronic throttle body 4.4L
Accelerator Pedal Position Sensor (APP) 4.4L
Oxygen sensors 4.4L
Alternator, injectors and ignition 4.4L
Relays and control valves 4.4L
Correction ECM (engine control unit) 4.4L
Device and technical description 2.7L
Engine Control Module (ECM) 2.7L
Shaft position and temperature sensors 2.7L
Control valves 2.7l
Electronically controlled nozzles 2.7L
EGR system 2.7L
Accelerator Pedal Position Sensor (APP) 2.7L
Diesel particulate filter control 2.7L
Generator and central junction box 2.7L
Diagnosis and check 4.0L
Fault Code Index DTC 4.0L
Diagnosis and check 4.4L
Fault Code Index DTC 4.4L
Diagnosis and check 2.7L
Fault Code Index DTC 2.7L
Engine Control Module Cooling Fan 4.0L
Engine Control Module Cooling Fan 4.4L
Engine Control Module Cooling Fan 2.7L
Engine Oil Pressure Sensor (EOP) 4.0L
Engine Oil Pressure Sensor (EOP) 4.4L
Engine Oil Pressure Sensor (EOP) 2.7L
Manifold absolute pressure (MAP) sensor 4.4L
Manifold absolute pressure (MAP) sensor 2.7L
Mass air flow sensor (MAF) 4.0L
Mass air flow sensor (MAF) 4.4L
Mass air flow sensor (MAF) 2.7L
Throttle position sensor (TP) 4.0L
Crankshaft position sensor (CKP) 4.0L
Crankshaft Position Sensor (CKP) 4.4L
Crankshaft Position Sensor (CKP) 2.7L
Camshaft Position Sensor (CMP) 4.0L
Camshaft Position Sensor (CMP) 4.4L
Camshaft Position Sensor (CMP) 2.7L
Oil temperature sensor 4.0L
Oil temperature sensor 4.4L
Oil temperature sensor 2.7L
4.0L engine coolant temperature sensor
4.4L engine coolant temperature sensor
Engine coolant temperature sensor 2.7L
Knock sensor left (KS) 4.0L
Knock sensor right (KS) 4.0L
Knock sensor (KS) 4.4L
Intake Air Temperature Sensor (IAT) 2.7L
Exhaust gas temperature sensor 2.7L
Fuel temperature sensor 4.4L
Fuel temperature sensor 2.7L
Intake manifold tuning valve (IMT) 4.0L
Left catalytic converter sensor 4.0L
Left catalytic converter sensor 4.4L
Left Heated Oxygen Sensor (HO2S) 4.0L
Left Heated Oxygen Sensor (HO2S) 4.4L
Crankshaft Position Sensor Impulse Wheel 2.7L
Engine control module 4.0L
Engine control module 4.4L
Engine control module 2.7L
Car gearbox
Specification of automatic box 4.0L
Specification of automatic box 4.4L
Specification of automatic box 2.7L
Diagnosis and check of automatic transmission 4.0L
Removal and installation of an automatic box 4.0L
Removal and installation of an automatic box 2.7L
Specification of automatic transmission controls
2.7L mechanical box specification
Removing the manual transmission 2.7L
Installation of a manual transmission 2.7L
Clutch
Clutch specification
Device and technical description of the clutch
Clutch driven and pressure plates
Guide bearing
Clutch Master Cylinder
Clutch pedal
Clutch slave cylinder
All-wheel drive systems
Specifications
The device and technical description of the transfer case
Transfer case — sectional view
Transfer case crankcases and pumps
Center differential assembly
Multi-plate clutch assembly
Transfer case control module
Transfer Case Control Module Inputs
Transfer Case Control Module Outputs
Maintenance and diagnostics
How the system works
Diagnostics and verification
Low/high range sensor
Four Wheel Drive (4WD) Control Module
Transfer case shift motor
Transfer case clutch solenoid
Transfer case
Specification
Removing the transfer case 4.0L
Transfer case installation 4.0L
Removing the transfer case 4.4L
Transfer case installation 4.4L
Removing the transfer case 2.7L
Transfer case installation 2.7L
Transfer Case Rear Output Shaft Seal 2.7L
Transfer Case Rear Output Shaft Seal 4.0L
4.4L transfer case rear output shaft seal
Transfer case input shaft seal 2.7L
Transfer case input shaft seal 4.0L
Transfer case input shaft seal 4.4L
Transfer Case Front Output Shaft Seal 2.7L
Transfer Case Front Output Shaft Seal 4.0L
Transfer Case Front Output Shaft Seal 4.4L
Exhaust system
Specification 4.0L
Specification 4.4L
Specification 2.7L
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diesel Particulate Filter (DPF) 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Removal and installation of the muffler 4.0L
Removal and installation of the muffler 4.4L
Rear exhaust pipe 4.0L
Rear exhaust pipe 4.4L
Rear exhaust pipe 2.7L
Left catalytic converter 4.0L
Left catalytic converter 4.4L
Right catalytic converter 4.0L
Right catalytic converter 4.4L
Removal and installation of system of release 4.0L
Removal and installation of system of release 4.4L
Diesel particulate filter 2.7 L
Fuel tank and lines
Specification 4.0L
Specification 4.4l
Specification 2.7l
Device and technical description 4.0L
Fuel tank assembly 4.0l
Fuel tank filler neck 4.0L
Device and technical description 4.4L
Fuel tank assembly 4.4l
Filler pipe assembly 4.4L
Device and technical description 2.7L
Fuel tank assembly 2.7L
Fuel filter 2.7L
Fuel tank filler neck 2.7L
Fuel cooler 2.7L
Diagnosis and check 4.0L
Diagnosis and check 4.4L
Diagnosis and check 2.7L
Fuel tank filler 4.0L
Fuel tank filler 4.4L
Fuel tank filler 2.7L
Fuel pump module 4.0L
Fuel pump module 4.4L
Fuel pump module 2.7L
Removal and installation of the fuel tank 4.0L
Removal and installation of the fuel tank 4.4L
Removal and installation of the fuel tank 2.7L
Acceleration control
Accelerator Pedal Specifications
Device and technical description of the accelerator 4.0L
Device and technical description of the accelerator 4.4L
Device and technical description of the accelerator 2.7L
Removal and installation of an accelerator pedal
Gasoline engine cruise control device
Diesel Cruise Control Device
Electrical equipment
Climate control
Specification
Removal and installation of the storage chamber
Removal and installation of the cabin filter
Device and description of heating and ventilation
Diagnostics and testing of heating and ventilation
Electric motor of the blowing fan
Air conditioning specification
Diagnostics and testing of air conditioning
Removal and installation of the dehumidifier receiver
Removal and installation of the evaporator core
Device and description of climate control elements
Solar intensity sensor
Cabin temperature sensor
Outdoor temperature sensor
Complete climate controls
Instruments and control lamps
The device and description of the instrument panel
Control lamps of a board of devices
Analog Gauges Instrument
Diagnostics and check of the instrument panel
Removal and installation of the instrument panel
Device and description of the sound signal
Information and message center
Information display
User settings and on-board computer
Tire pressure warning module
Device and description of parking assistance
Obstacle Distance Calculation
Diagnosis and verification of parking assistance
Parking assistance speaker
Rear interior parking aid sensor
Rear Outside Parking Assist Sensor
Parking Assist Module
Front interior parking aid sensor
Front Outside Parking Assist Sensor
Battery and charging system
Battery specification
Diagnostics and testing of the charging system
Battery and wires
Removing and installing the battery
Shelf for additional battery
Shelf for battery installation
Generator and voltage regulator specification
Device and technical description of the generator 4.0L
The device and technical description of the generator 4.4L
Device and technical description of the generator 2.7L
Removal and installation of the generator 4.0L
Removal and installation of the generator 4.4L
Removal and installation of the generator 2.7L
Information system
Diagnostics and testing of the audio system
Device and technical description of the audio system
Removing and installing the audio block
Removal and installation of the amplifier of an audio system
Device and technical description of antennas and amplifiers
The device and technical description of the speakers
Rear Side Panel Speaker
Tailgate speaker
Speaker on the tailgate of the luggage compartment
Front door speaker
Dashboard speaker
Device and technical description of the video system
Video system diagnostics and testing
Removing and installing the DVD video player
Removing and installing the display
Lighting and headlights
Outdoor lighting specification
Device and technical description of outdoor lighting
Central switching unit
Light switch
Block headlights assy
Adaptive Headlamps (AFS)
Automatic control and headlight range adjustment
Front fog lights
Rear light block
Other elements of outdoor lighting
Outdoor lighting control scheme
Diagnostics and testing of automatic headlights
Diagnostics and check of back fog lamps
Diagnostics and check of back lanterns
Diagnosis and verification of headlight beam tilt correction
Diagnostics and testing of front fog lamps
Diagnostics and check of stoplights
Diagnostics and verification of direction indicators
Diagnostics and headlight check
Diagnostics and check of lanterns of a backing
Diagnostics and testing of trailer lights
Adaptive front lighting module
Upper brake light
Rear light assembly
Side turn signal lamp
Front fog lamp
Stoplight switch
Headlight switch
Headlight adjustment
Removing and installing the headlight assembly
Interior lighting specification
Device and technical description of interior lighting
Diagnostics and testing of interior lighting
Daytime running lights (DRL)
Power distribution
Module communication network specification
Device and technical description of the communication network
Diagnostics and verification of the communication network
Battery connection box (BJB) 4.0L
Battery connection box (BJB) 4.4L
Central Junction Box (CJB)
Wiring Harness Specification
Body Wiring Harness — Vehicles up to 12/2006
Body Wiring Harness — Vehicles from 01/2007
Tailgate wiring harness
2.7L Engine Wiring Harness
4.0L Engine Wiring Harness
4.4L Engine Wiring Harness
Electronic Function Group
Device and technical description of the anti-theft system
Anti-theft antenna
Anti-theft alarm horn with battery
Hood switch
Device and technical description of the navigation system
Diagnosis and testing of the navigation system
Pinpoint tests of the navigation system
Navigation system antenna
Navigation system CD playback unit
Navigation system display module
Navigation amplifier
Cell phone system (before MY 2009)
Phone system operation (pre-2009 model year)
Voice command recognition (before MY 2009)
Bluetooth (before MY 2009)
Telephone system control scheme (until 2009)
Cell phone system (as of MY 2009)
Bluetooth (from model year 2009)
Phone System Operation (as of MY 2009)
Telephone system control scheme (since 2009)
Cell phone diagnostics and testing
Cell phone pinpoint tests
Transceiver module
Driver Seat Module (DSM)
Body and coating
Body elements
Specification
Mudguard wing
Engine protection
Removal and installation of the wing
Lifting luggage compartment door
Lifting tailgate alignment
Interior and body trim
Trim specification
B-pillar upper trim panel
C-pillar upper trim panel
Engine cover 2.7L
Engine cover 4.0L
Engine cover 4.4L
B-pillar lower trim panel
C-pillar lower trim panel
Removal and installation of a covering of a ceiling
Trim panel of the rear side of the body
Rear door trim panel
Rear luggage compartment door trim panel
Front door trim panel
Front door trim panel
Trim panel of the raised luggage compartment door
Door sill trim panel
D-pillar trim panel
A-pillar trim panel
Rear window molding
Rear side panel molding
Left A-pillar molding
Front fender trim
Radiator grille
Mirrors and glasses
Device and technical description of rear-view mirrors
Diagnostics and check of rear-view mirrors
Removal and installation of a mirror of salon
Removal and installation of an external mirror
Removal and installation of glass of an external mirror
Glass specification
The device and technical description of glasses and mechanisms
Rear side window glass
Door window glass
Front door window glass
Glass of the window of the raised luggage compartment door
Power window and rear door window motor
Roof glass panel
Fixed section tailgate window
Seats
Specification
The device and technical description of the seats
Manual adjustment of the front seats
Front seats with electromechanical adjustment
Driver's seat with memory settings
Position of mirrors when reversing
Steering column adjustment
Seat memory controller
Seat heating
Seat Control Diagram
Seat diagnostics and testing
Index of DTC codes
Rear seat split 40/20/40
Rear seat with 60/40 split
Front seat cushion heater mat
Front seat back heater mat
Seat guide
Upholstery of a pillow of a forward seat
Third row seat cushion upholstery
Rear seat upholstery with 40/20/40 split
Rear seat upholstery with 60/40 split
Front seat back upholstery
Third row seat back upholstery
Front seat
Front seat position control switch
Front seat cushion
Third row seat cushion
Third row seat
Rear seat cushion cover with 40/20/40 split
Rear seat cushion cover with 60/40 split
Front seat tilt motor
Electric motor of the front seat guide
Front seat height adjustment motor
Instrument panel and console
Dashboard specification
Device and technical description of the instrument panel
Removal and installation of the instrument panel 4.0L
Removal and installation of the instrument panel 4.4L
Removal and installation of the instrument panel 2.7L
Switch block on the instrument panel console
Upper floor console panel
Upper section of instrument panel
Reconciliation of the counterpart of the rear tailgate lock
Dashboard console
Removing and installing floor console
Glove compartment
Cooled compartment
Central reinforcing element of the instrument panel
Handles and locks
Specifications
Tailgate latch
Front door latch
Tailgate outside handle
External front door handle
Latch Receipt Adjustment
Hood latch release handle
Door lock cylinder
Ignition lock cylinder
Windshield wipers and washers
Specification
Windshield washer reservoir
Rain intensity sensor
Windshield washer pump
Headlight washer pump
Rear wiper arm
Front wiper arm
Headlight washer nozzle
Sunroof and bumpers
The device and technical description of the sunroof
Sunroof operation
Sunroof Control Diagram
Diagnosis and check of the sunroof
Sunroof alignment
Removal and installation of the sunroof
Sunroof module
Sunroof glass
Electric motor of the sunroof drive
Rear bumper cover
Front bumper cover
Removal and installation of a forward bumper
Safety system
Seat Belt Specification
Rear seat belt buckle with seat 40/20/40
Rear seat belt buckle with seat 60/40
Front seat belt buckle
Right rear seat belt buckle with seat 40/60
Center seat belt retractor 40/20/40
Center seat belt retractor 60/40
Diagnostics and testing of the seat belt system
Secondary restraint system specification
B-pillar side impact sensor
C-pillar side impact sensor
Front impact sensor
Side airbag module
Driver Airbag Module
Passenger Airbag Module
Clock spring
Body repairs
General information about body repair
Body corrosion protection
Eliminate causes of water intrusion
Checking the dimensions and tolerances of the body and frame
Technological roof panels
Removing and installing the roof panel
Repair of front end elements
Specification
Rear fender apron reinforcement section
Fender Apron Panel Cover
Sheet metal elements of the front
Hood latch panel
Wing apron panel
Front spar
Front cross member
Front wheel arch
Front reinforcement section of the fender apron panel
Wing Apron Panel Section
Front spar section
Front wheel arch section
Wing apron panel reinforcement
Strengthening the front wheel arch
Repair of back elements
Sheet metal elements of the back
D-pillar inner bottom panel
Inner panel of the rear side of the body
Rear Left Section of Rear Side Body Panel
Rear cross member
Rear outer wheel arch
Back panel
D-pillar cover
Rear side panel of the body
Rear light mounting panel
Water drain panel
Rear spar section
Rear floor section
Side panel repair
Removing and installing side panels
A-pillar outer panel
B-pillar outer panel
Bottom trim panel
Front section side panel
A-pillar reinforcement
B-pillar reinforcement
Frame and body mount
Specification
Removal and installation of a back cross member
Removal and installation of a body of the petrol car
Removal and installation of a diesel car body
Range Rover 3
General information
Using the manual
How to use this manual
Diagnostic device (scanner) Testbook
Repair and restoration work and replacement of components
Abbreviations and symbols
Precautionary measures
General warnings
Safe working practices
Measures to protect the environment
Fuel Safety Precautions
Precautions when working with electrical equipment
Safety precautions when working with the airbag system
Precautions when working with the air conditioning system
Repair techniques
General recommendations when performing locksmith work
Ball and roller bearings
Oil seals
Joints and joint surfaces
Details protecting threaded connections from loosening
Parallel Thread Parts
Designations of bolts and nuts
Flexible pipes and hoses
Using roller stands to determine the braking forces
Replacing SRS System Components After Operation
Body repair
Car body lift
Towing a car
Car transportation
Identification codes
Vehicle identification number
Location and locations of unit identification numbers
Specifications
TD V6 diesel engine
V8 petrol engine
Engine power system
Engine cooling system
Transfer case
Automatic transmission
Cardan shafts, drives and gearboxes
Steering
Front and rear suspension
Brake system
Wheels and tires
Air conditioner
Electrical equipment
Vehicle dimensions and weight
Tightening torques
Maintenance
TD V6 diesel engine
V8 petrol engine
Emission reduction systems
TD V6 engine management system
V8 engine management system
Fuel supply system
Cooling system
Exhaust and intake manifolds and exhaust system
Transfer case
Automatic transmission TD V6
V8 automatic transmission
Cardan shafts
Front and rear gearboxes
Steering
Front suspension
Rear suspension
Brake system
Airbag system
Car body
Climate control
Electrical equipment
Materials
Refueling tanks
Operating fluids
The concentration of an aqueous solution of antifreeze
Lubrication system
Sealants
Maintenance
View of the engine compartment of a car with a diesel engine Td6
View of the engine compartment of a car with a V8 engine
Checking seats and seat belts
Lamps, horn and signaling devices
Windshield wiper and washers
Wheels and tires
Brake linings, discs and brake calipers
Filter elements
Cooling system
Attachment drive belt
Working fluid tanks
Accumulator battery
Engine oil and oil filter for TD V6 engine
V8 engine oil and oil filter
TD V6 Automatic Transmission Fluid
V8 automatic transmission fluid
Hoses, pipes and wiring harnesses
Element Inspection
Checking at the stand and during road tests
Power unit
Diesel engine TD6
Valve timing — check and adjustment
Oil pressure check
Intake and exhaust camshafts
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Cylinder head gasket
Hydraulic expansion joints
Valve cover gasket
Soundproof engine cover
Upper engine cover
Removal and installation of the engine
Electrovacuum valve control system
Rear engine mount
Left engine mount
Right engine mount
Converter Drive Drive
Oil filter head gasket
Oil filter
Oil pickup tube with strainer
Oil pump
Engine pan gasket
Oil pressure switch
Laying of the engine oil cooling heat exchanger
Gear cover of the gas distribution mechanism
Gas distribution gear cover gasket
Piston group
Replacing connecting rod bearings
Checking the protrusion of the pistons with the cylinder head removed
Cylinder head
Cylinder head overhaul
Drive disc
Oil pump overhaul
Oil pan gasket
Bulkhead of a cover of gear wheels of the gas distribution mechanism
Intake manifold gaskets
Exhaust manifold gaskets
Petrol engine V8
Oil pressure check
Crankshaft pulley
Front crankshaft oil seal
Rear crankshaft oil seal
Laying of the left head of cylinders
Laying of the right head of cylinders
Valve cover gasket left cylinder head
Valve cover gasket, right cylinder head
Soundproof engine cover
Valve Timing Control (VCC) Left
Valve Timing Control Valve (VCC) Right
Valve Timing Control (VCC). Left head
Valve Timing Control (VCC). Right head
Engine and attachments — removal and installation
Rear engine mount
Left engine mount
Right engine mount
Converter Drive Drive
Oil filter
Dipstick tube
Oil receiver with strainer
Oil pump
Removing the lower part of the oil pan
Oil pan gasket
Defoamer
Oil pressure switch
Timing chain with sprocket adjustment
Upper front timing cover, right cylinder head
Top front timing cover left cylinder head
Lower Timing Cover
Piston group
Connecting rod bearings
Bulkhead of a pulley of a cranked shaft
Bulkhead of a forward epiploon of a cranked shaft
Crankshaft and main bearings
Bulkhead of a back epiploon of a cranked shaft
Cylinder head gasket
Cylinder head overhaul
Valve cover gasket
Valve Timing Control (VCC)
Oil pickup tube with strainer
Oil pump overhaul
Bottom pan gasket
Oil pan gasket overhaul
Top Timing Cover
Bulkhead of the bottom cover of the timing drive
Timing chain and chain shoes
Distribution pipe hoses with cooling pump
Intake manifold gaskets
Emission reduction TD6
Crankcase ventilation valve
Exhaust gas recirculation (EGR) valve
EGR solenoid valve
Expansion valve system (EGR)
Exhaust Gas Recirculation (EGR) Cooler
Emission reduction V8
Purge solenoid valve for fuel vapor absorber
Fuel vapor absorber
Supplementary Air Valve (SAI)
Supplementary Air Pump Relay (SAI)
Supplementary air pump (SAI)
Fuel tank leak control unit (DMTL unit)
Catalytic converter
Heated oxygen sensor upstream of the converter
Heated oxygen sensor after converter
Engine management TD6
Engine Control Module (ECM)
Relay: integrated ignition and fuel control unit
Coolant temperature sensor (ECT)
Crankshaft position sensor (CKP)
Camshaft position sensor (CMP)
Junction box cooling fan
Temperature sensor in mounting box
Air cleaner element
Accelerator Pedal Position Sensor (APP)
Sensors: Fuel temperature sensor (EFT)
Low fuel pressure sensor
Fuel pressure sensor
Mass flow sensor (MAF) and intake air temperature (IAT)
High pressure fuel pump
Turbocharger
Turbocharger intake duct
Charge air intercooler
Boost pressure control solenoid valve
Boost pressure sensor
Fuel pressure control
Nozzle
High pressure pipes
Glow plugs
Electronic control unit for glow plugs
Accelerator pedal position sensor
Engine management V8
Spark plug
Ignition coil relay
Ignition coils — kit
Cover of ignition coils of the left row
Cover of ignition coils of the right row
Engine Control Module (ECM)
Relay: ignition and fuel system control unit
Coolant temperature sensor (ECT)
Crankshaft position sensor (CKP)
Camshaft Position (CMP) Sensor Left Cylinder Head
Camshaft Position (CMP) Sensor Right Cylinder Head
Knock sensor (KS) left
Knock sensor (KS) right
Temperature sensor in mounting box
Air cleaner housing
Air filter filter element
Air flow sensor hose with orifice
Accelerator Pedal Position Sensor (APP)
Mass flow (MAF) and air temperature (IAT) sensors
Throttle pipe
Fuel rail: removal and installation
Nozzles (set)
Accelerator pedal position sensor
Fuel supply TD6 engine
Checking the pressure in the low pressure line
Removing fuel from the fuel tank
Fuel filter
Fuel Cooler Heat Transfer Element Replacement
Fuel pump located in the fuel tank
Auxiliary priming pump
Removal and installation of the fuel tank
Left inspection hole of the fuel tank
Fuel supply V8 engine
Relief pressure relief
Checking the pressure of the fuel system
Removing fuel from the fuel tank
Main fuel filter
Fuel vapor separator
Fuel pump located in the fuel tank
Removal and installation of the fuel tank
Fill pipe
Left inspection hole of the fuel tank
Engine cooling TD6
Draining the coolant, flushing the system and filling
Viscous fan clutch
Removal and installation of a radiator
Removal and installation of the thermostat
Coolant pump and thermostat
Engine cooling V8
Draining the coolant, flushing the system and filling
Viscous fan clutch
Distribution pipe of the cooling system
Distributor tubes with cooling pump
Cooling jacket cover gasket
Removal and installation of a radiator
Removal and installation of the thermostat
Coolant pump gasket
Exhaust system TD6
Exhaust system and suspension elements
Downpipe
Intermediate pipe
Silencer outlet pipe with silencer
Intake manifold gaskets
Exhaust manifold gaskets
Exhaust system V8
Exhaust system and suspension elements
Front pipe
Intermediate pipe
Silencer outlet pipe with silencer
Intake manifold gaskets
Right exhaust manifold gaskets
Left exhaust manifold gaskets
Transfer case
Draining and filling
Removing and installing transfer case TD6
Removal and installation of a transfer box V8
Input shaft seal
Front output shaft seal
Rear output shaft oil seal
Transfer case fuse in the electronic control unit
Vibration damper TD6
Transfer case electronic control unit
Gear ratio control actuator
Automatic gearbox GM-5L40-E
Draining and filling the working fluid
Checking and adjusting the gear selector cable
Gear selector lever
Gear selector knob
Assembling the gear selector lever and cable
Starter lock switch
Gear selector shaft seal
Torque converter lock-up clutch solenoid
Gear shift electromagnet
Electronic control unit
Solenoid valve wiring harness
Intermediate Shaft Speed Sensor Collector
Input shaft speed sensor current collector
Torque converter seal
Automatic transmission and torque converter
Removal and installation of automatic transmission assembly with transfer case
Rear Extension Crankcase Seal
Laying of the pallet of a case of automatic transmission
Automatic transmission fluid filter
Automatic transmission cooler
Automatic transmission spool block
Pressure control solenoid valve
Automatic gearbox ZF 5HP24
Draining and filling the working fluid
Checking and adjusting the gear selector cable
Gear selector lever
Gear selector knob
Assembling the gear selector lever and cable
Starter lock switch
Gear selector shaft seal
Gear shift electromagnet
Electronic control unit
Solenoid valve wiring harness
Intermediate Shaft Speed Sensor Collector
Torque converter seal
Automatic transmission and torque converter
Removal and installation of automatic transmission assembly with transfer case
Rear gearbox seal
Laying of the pallet of a case of automatic transmission
Automatic transmission fluid filter
Automatic transmission fluid cooler
Automatic transmission cooler thermostat
Block of spools and valves of an automatic transmission
Chassis
Drive shafts
Drive front left shaft
Drive front right shaft
Protective cover SHRUS outer front
Protective cover SHRUS internal
Front Right Drive Shaft Seal
Differential cover with drive shaft bearing support
O-ring differential cover
Drive shaft rear
Protective cover SHRUS outer rear
Protective cover SHRUS rear inner
Cardan shaft front
Rear cardan shaft
Intermediate support rear
Main gear
Draining and filling the rear differential case
Main gear with differential assy
Gasket and rear differential case cover
Rubber bushing of main gear support
Rear final drive support rubber bushing
Final drive shank seal
Differential output shaft seal
Front axle gear
Draining and filling the front differential
Final drive with differential assembly TD6
Final drive with differential assembly V8
Differential output shaft seal
Final drive shank seal
Steering
Power steering air removal
Checking and adjusting the angles of the front wheels
Wheel alignment
Checking the pressure in the hydraulic system TD6
Checking the pressure in the hydraulic system V8
Steering rack with power steering TD6 (left-hand drive)
Steering rack with power steering V8 (left-hand drive)
Steering rack with gur v8 (right-hand drive)
Steering rack with power steering TD6 (right-hand drive)
Fluid cooler TD6
Fluid cooler V8
Power steering pump TD6
Power Steering Pump V8
Steering column assembly
Steering Angle Sensor / Steering Column
The top overlays of a steering column assembled with a column
Multifunction control lever
Tie Rod Ball Joint
Steering wheel
Steering wheel airbag control unit
Electronic control unit (ECU) of the steering wheel with electric heating
Front suspension
Release and filling the system with air suspension
Setting up the air suspension system
Stabilizer bar
Stabilizer bars of transverse stability
Lower control arm ball joints
Pneumatic elastic element assembly
Wheel hub
Wheel bearing
Lower arm
Lower arm bushing
Body height sensor
Transverse steering rod
Tie rod bushings
Receiver
Air suspension electronic control unit
Compressor assembly
Pressure Regulator Assembly
Bypass valve
Rear suspension
Release and filling the system with air suspension
Wheel hub
Upper hinge
Bottom hinge
Wheel bearing
Pneumatic elastic element
Removal and installation of the shock absorber
Stabilizer bar
Transverse steering rod
Upper arm bushings
Lower control arm front bushings
Rear lower arm bushings
Stabilizer bars of transverse stability
Lower Arm Assembly
Top arm assembly
Rear subframe bushings
Body height sensor
Bypass valve
Safety valve
Brake system
Front brake disc wear and runout check
Checking wear and runout of the rear brake disc
Removal of air from the brake system
Parking brake adjustment
Brake disc front brakes
Brake disc rear brakes
Pre-pressure pump
Brake reservoir
Brake master cylinder — tandem
Brake Pedal Assembly
Lever assy parking brake
Parking brake cables
Parking brake alarm switch
Brake pads front brake mechanisms
Rear brake pads
The wear sensor of the pads of the front of the car
The wear sensor of the pads of the rear of the car
Rear brake drum brake pads
Pneumatic booster assembly
Vacuum pump TD6
ABS electronic control unit
ABS front wheel speed sensor
Rear wheel speed sensor
ABS pressure regulator block
ABS pressure regulator pressure sensor
Dynamic stabilization sensor
Body and coating
Passenger safety
Front seat belt
Rear middle seat seat belt
Rear seat belt
Front seat belt pretensioner
Steering wheel airbag module
Front Passenger Airbag Module
Airbag module (rear curtain)
Side impact sensor
Emergency shutdown unit (SRS) battery
Rotary Current Collector
Front Door Airbag Module
Front curtain airbag
On-Board Diagnostic Unit (DCU)
Deployment of the front belt pretensioner in the car
Operation of the front belt pretensioner outside the vehicle
Deployment of the steering wheel cushion outside the vehicle
Deployment of the front passenger airbag in the car
Deployment of the front passenger airbag outside the vehicle
Operation of the emergency shutdown unit (SRS) on the vehicle
Operation of the emergency shutdown unit (SRS) outside the vehicle
Airbag deployment (side impact) on a vehicle
Airbag deployment (side impact) outside the vehicle
Deployment of the front curtain airbag in the car
Deployment of the front curtain airbag outside the vehicle
Deployment of the rear curtain airbag in the car
Deployment of the rear curtain airbag outside the vehicle
Doors and windows
Adjusting the position of the lower luggage compartment door
Adjustment of the upper luggage compartment door
Front door glass
Rear door glass
Fixed rear door glass
Front door power window
Rear door power window
Outer seal of the window opening of the front door
Internal seal of the window opening of the front door
Front door panel
Rear door panel
Upper tailgate inner panel
Upper luggage compartment door panel trim
Front seat armrest trim
Plastic shield door panel front door
Plastic shield door panel tailgate
Front door frame trim
Lower Tailgate Upper Trim
Front door lock
Luggage compartment door lock
External tailgate lock
Front door exterior trim
Rear door exterior trim
External front door handle
Exterior details
Front fender panel
Front fender
Front wheel arch liner
Rear wheel arch liner
Luggage compartment door spoiler
Exterior rear view mirror glass
Electric motor of the exterior rearview mirror
Outside rear view mirror
Towing device frame
Front engine protection
Rear bumper beam
Front bumper assembly
Rear bumper
Front bumper extension
Body sill trim
Decorative overlay of a back rack E of a body
Side windshield trim
Lower windshield trim
Roof molding
Lower trim of the luggage compartment door
Radiator grille
Interior details
Sun visor
Rear-view mirror internal
Rear lower side trim panel
LHD foot support frame
Upper A-pillar trim
Trim lower pillar A
Trim top B-pillar
Upper D-pillar trim
Trim lower D-pillar
Decorative trim of the rear rack E
Center console
Front overhead console
Center console trim
Rear overhead console
Overlay of the selector of an automatic transmission
Side panel of the center console
Air suspension switch panel
Top control panel
Lower Control Panel Cover
End control panel
Driver's side control panel upper trim
Passenger side control panel upper trim
Passenger side control panel lower trim
Driver's side control panel lower trim
Control panel support
Removing and installing the access control panel
Passenger side control panel lower shield
Driver's side control panel lower shield
Carpeted floor front
Fixing strip for the front of the carpet
Luggage compartment carpet
Glove box
Glove box lock
Saloon handrail
Ceiling — dismantling and assembly
Glasses
Upper tailgate glass
Windshield
Side glass luggage compartment
Seats
Rear seat armrest
Front seat
Backseat
Upholstery of a pillow of a forward seat
Front seat cushion upholstery (with upper backrest adjustment)
Rear seat cushion upholstery (right side)
Rear seat cushion upholstery (left side)
Rear seat back pad
Rear seat base panel
Rear seat armrest front pad
Front seat rear panel (with adjustable upper backrest)
Lumbar Support Chamber (Front Seat)
Front seat lumbar support chamber (with adjustable backrest)
Lumbar stop switch
Electric seat back adjustment
Electric motor for longitudinal adjustment of the front seat
Electric motor for vertical adjustment of the front seat
Height headrest motor (front seat)
Front seat move switch
Seat adjustment memory switch block
Rear seat back locking lever
Rear seat lock
Front seat back upholstery (with adjustable backrest)
Front seat back upholstery
Rear seat upholstery (left side)
Rear seat upholstery (right side)
Rear side seat hinge
Sunroof
Sunroof fit adjustment
Removal and installation of the sunroof
Sunroof power unit
Body geometry
Information about control dimensions
Characteristic points of the front part of the body
Characteristic points of the underbody
Characteristic points of the side panel of the body
Characteristic points of the rear
Distances between characteristic points of the front part of the body
Distances between the characteristic points of the side panel of the body
Distances between the characteristic points of the bottom of the body
Distances between characteristic points inside the body
Panel Crossbar Mounting Holes
Distances between characteristic points of the rear part of the body
Gap and profile dimensions
Body repair
Replaceable body parts
General welding safety rules
Panel Replacement Procedure
Front panel assembly
Hood lock panel
Headlight mounting panel
Radiator protection
Front side member end panel
Front spar (front)
Front spar assembly
Outer wheel arch panel
Wheel arch extension
Shield of the inner panel of the wheel arch
Inner wheel arch panel assembly
Reinforcement of the inner panel of the wheel arch
Inner wheel arch panel
A-pillar body side panel
A-pillar reinforcement panel
Side panel body sill section
Side panel of body sill and B/C section of B-pillar
B/C pillar reinforcement panel
Threshold reinforcement panel
Side panel of the body of the rear section
Upper rear wheel arch reinforcement panel
C-pillar reinforcement panel
Body Side Panel — Rear Extension
Bracket for rear light
External rear body panel
The back panel of a body assy
Spare wheel well
Rear floor extension
Rear side member of the bottom
Roof assembly
Car door
Corrosion protection
Types of hermetic connections
Body sealing materials
Equipment for applying sealants and primers
Body cavity treatment equipment and treatment methods
Applying sealant to the front side members
Applying sealant to the wheel arch and side panel of the body
Applying sealant to the inside of the side panel
Acoustic insulation with foam material
Sealing the front seams
Sealing the rear seams
Sealing the welding seams of the lower part of the car
Sealing door welds
Sealing and underbody materials
Treatment of closed cavities for injection of the composition
Sealants for filling cavities
Water intrusion into the body
Preparing the panel for primer
Preparation for painting
Electrical equipment
Heating and ventilation
Heater Controls (ECU)
Air pollution sensor
Climate control stepper motor
Control panel ventilation grill — face level
Control Panel Center Fans
Air intake filter
Air intake box
Heater, ventilation and air conditioning control unit
Air distribution control motor
Rear ventilation grille motor
Electric motor for switching air supply modes
Electric motor for switching the air supply on the right side
Fan assembly with electric motor
Fan motor resistor block (left-hand drive)
Fan motor resistor block (right-hand drive)
Heater radiator
Fuel-burning vehicle interior heater (FBH) — TD6 engine
Fuel heater receiver (FBH)
Outdoor temperature sensor
Fuel heater fuel pump — Td6 engine
Conditioning
Emptying and refilling the air conditioner
Compressor drive belt — TD6 engine
Compressor drive belt — V8 engine
Compressor drive belt tensioner — TD6 engine
Compressor drive belt tensioner — V8 engine
Compressor — TD6 engine
Compressor — V8 engine
Electric motor of the condenser fan
Removal and installation of the condenser
Dehumidifier tank
Refrigerant pressure sensor
Sun light sensor
Air temperature sensor
Evaporator temperature sensor (LHD)
Evaporator temperature sensor (RHD)
Air conditioning regulator throttle (left-hand drive)
Air conditioning regulator throttle (right-hand drive)
Removal and installation of the evaporator
Windshield wipers and washers
Combined windshield and headlight washer reservoir
Washer fluid level sensor
Washer pump
Rain sensor
Windscreen wiper arm
Windshield wiper blade
Electric motor and wiper lever mechanism
Electric cleaner motor
Relay for switching on the cleaner
Headlamp wiper arm
Headlamp cleaner brush
Electric motor of the headlight cleaner
Luggage compartment door wiper arm
Luggage Compartment Door Wiper Blade
Electric motor of the luggage compartment door wiper
Starting and charging system
TD6 engine generator
V8 engine generator
TD6 Engine Attachment Drive Belt
V8 Engine Attachments Drive Belt
TD6 Attachment Drive Belt Tensioner
Attachment Belt Tensioner V8
Accumulator battery
Battery storage area
TD6 engine starter
V8 engine starter
Egnition lock
Lighting and headlights
Headlight Beam Adjustment
Xenon headlight gas discharge control unit
Control unit for automatic headlamp leveling
Headlight Bulb Replacement
Front combination lamp
Turn signal repeater
Removing and installing the headlight assembly
Rear combination lamp
Reversing lamp
Front fog lamp
Brake light central top
Interior lighting dome front and rear
Light switch
Alarm switch
Combined turn signal/headlight switch
Light Control Module (LCM)
Electronic blocks
Trailer electronic control unit
Audio signal relay
Heated windshield relay
Heated rear window relay
Body Control Unit (BCU)
Tire pressure monitoring (TPM) sensor
Front wheel antenna tire air monitoring system
Rear wheel antenna tire air monitoring system
Tire air monitoring electronic control unit
Electronic control unit parking assistance system
Rear Parking Assist Sensor
Parking assistance front speaker
Rear acoustic speaker of the parking assistance system
Parking Assist Inner Front Sensor
Front outer parking aid sensor
Electromagnet of the electric motor of the luggage compartment door
Lower side luggage compartment door switch
Sound signal
Sensor of the car tilt alarm system
Electronic immobilizer control unit
Hood switch
Burglar alarm receiver
Volume control sensor
Power Window Master Switch
Rear door switch box
Dashboard
Entertainment system
Removal and installation of the radio receiver
Speaker grille in front doors
Front door speakers
Speaker installed in the control panel
Cassette/CD player
Removal and installation of the amplifier
Information display main unit
Navigation system computer
Antenna signal booster
Phone antenna
Telephone Electronic Control Unit (TCU)
Electronic voice recognition unit
TV signal amplifier on the left side
TV signal amplifier on the right side
Amplifier (antenna and TV) and auxiliary heater
Electronic video signal modulation unit
Wiring harnesses
Fuse box in the passenger compartment
TD6 engine wiring harness
V8 engine wiring harness
Box of electronic blocks
Tailgate wiring harness
Defender 2007+
General information
Maintenance
Engine compartment
Seats and seat belts
Lamps, horns and control lamps
Windshield wipers and washers
Battery status
Remote control battery
Wheels
Tire pressure, condition and tread depth
Brake pads, calipers and discs
Wiring harnesses for wheel speed sensors
Fuel filter
Charge air cooler
Door locks and hinges
Accessory drive belt
Liquid levels
Engine and transmission oil
Front and rear axles
Piping and connections
Road test
Using a jack
Lifting a car on a lift
Car evacuation
Identification codes
VIN identification codes
Location of serial numbers of nodes / units
Engine Control Module (PCM) Fault Code
Instrument Cluster (IPC) Fault Code
Power unit
Diesel engine ID4 2.4L
Engine Specifications
Engine diagnostics and checks
Draining and refilling engine oil
Description and technical data
Elements of the cylinder block
Crankshaft and oil pan parts
Elements of the camshaft system
Elements of the cylinder head
Lubrication system
Removal and installation of the engine
Engine disassembly
Engine Assembly
Inlet manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Rear crankshaft seal — removal and installation
Oil filter housing — removal and installation
Valve lever — removal and installation
Head cover — removal and installation
Cover of the gas distribution mechanism drive
Left engine support — removal and installation
Oil sump — removal and installation
Oil pump — removal and installation
Flywheel — removal and installation
Oil cooler — removal and installation
Front crankshaft seal — removal and installation
Right engine support — removal and installation
Camshafts — removal and installation
Timing chain — removal and installation
Crankshaft pulley — removal and installation
Engine inspection
Camshaft lobe lift height
Deformation (warping) of the mating surface of the cylinder block
Deformation (warping) of the mating surface of the cylinder head
Piston pin diameter
Distributor neck diameter
Valve stem diameter
Valve spring free length
The gap in the joint of the piston ring
Clearance between groove and piston
Leak test using exhaust toxicity testing equipment
Axial clearance of the crankshaft
Camshaft axial clearance
Inspection of the surface of the camshaft
Bearing inspection
Piston Inspection
Connecting rod hole
Deviation of the shape of the cylinder bore from roundness
Cleaning and inspection of the exhaust manifold
Connecting rod cleaning
Radial clearance in the camshaft journal
Correspondence of the piston pin and the bore in the piston
Engine cooling
Cooling system specifications
Diagnostics and checks of the cooling system
Description and principle of operation of the cooling system
Cooling system fan
Cooling Fan Shroud
Coolant pump
Radiator — removal and installation
Expansion tank of the cooling system
Draining and vacuum filling the cooling system
Drain / fill coolant and bleed
Thermostat — removal and installation
Fuel supply
Description and principle of operation of the fuel supply system
Low pressure system
High pressure system
Cleaning the elements of the fuel injection system
Fuel pump — removal and installation
Fuel manifold — removal and installation
Fuel injector — removal and installation
Safety fuel valve — removal and installation
Fuel metering valve — removal and installation
Diagnostics and checks of the fuel supply system
Fuel System Specifications
Turbocharger specifications
Description and principle of operation of the turbocharger
Diagnostics and checks of the turbocharger
Turbocharger — removal and installation
Turbocharger drive rod — removal and installation
Quick coupling
Bleeding air from the low pressure fuel system
Condensate drain valve for diesel engine fuel filter
Emptying the fuel tank
Fuel tank
Fuel tank specifications
Description and principle of operation of the fuel tank
Removal and installation of the fuel tank
Fuel filter — removal and installation
Fuel level sensor — removal and installation
Fuel tank filler pipe — removal and installation
Fuel cooler — removal and installation
Exhaust system
Exhaust System Specifications
Description and principle of operation of the exhaust system
Catalytic converter — removal and installation
Front muffler — removal and installation
Emissions reduction specifications
Emission Control Diagnostics and Checks
Description and principle of operation of reducing exhaust toxicity
Exhaust gas recirculation (EGR) valve
Exhaust Gas Recirculation (EGR) Cooler
Accessory drive
Accessories Drive Specifications
Description and principle of operation of the accessory drive
Accessory drive diagnostics and checks
Accessory drive belt — removal and installation
Accessory drive belt intermediate pulley — removal and installation
Accessory drive belt tensioner — removal and installation
Bracket for belt/chain tensioner
Air filtration
Specifications
Description and principle of operation
Diagnostics and checks
Air filter element — removal and installation
Air filter — removal and installation
Charge air cooler — removal and installation
The final pipeline of the air filter — removal and installation
Electronic parts
Specifications for electronic controls
Description and principle of operation of electronic controls
Diagnostics and checks of electronic controls
Manifold absolute pressure and temperature (MAPT) sensor
Engine oil pressure sensor (EOP) — removal and installation
Mass air flow sensor (MAF) — removal and installation
Crankshaft position sensor (CKP) — removal and installation
Accelerator pedal position sensor (APP) — removal and installation
Camshaft position sensor (CMP) — removal and installation
Cylinder head temperature sensor (CNT) — removal and installation
Engine control module (ECM) — removal and installation
Launch System Specifications
Description and principle of operation of the launch system
Diagnostics and checks of the starting system
Starter — removal and installation
Glow Plug System Specifications
Description and principle of operation of the glow plug system
Diagnostics and checks of the glow plug system
Glow plug — removal and installation
Mechanical gearbox
Manual transmission specifications
Description and principle of operation of a manual transmission
Removing the manual transmission
Installation of a manual transmission
Disassembly of a manual transmission
Assembling a manual transmission
Synchronizers — disassembly
Stoppers of a shaft of the selector 1-2 and reverse gear — removal and installation
Gearshift control shaft seal
Seal input shaft — removal and installation
Selector shaft retainers — removal and installation
Output shaft seal — removal and installation
Gear shift lever — removal and installation
Transfer case
Transfer case specifications
Description and principle of operation of the transfer case
Draining and refilling transfer case transmission fluid
Transfer Case High/Low Range Selector Stem Adjustment
Removing the transfer case
Transfer box installation
The rear cover of the transfer case crankcase — removal and installation
The lower cover of the transfer case crankcase — removal and installation
Transfer box direct/reducing stage actuator
Transfer case crankcase extension — removal and installation
Transfer case rear output shaft seal
Transfer case input shaft seal
Transfer case front output shaft seal
Differential Lock Switch Adjustment
Switch of the low-gear switch-on alarm
Differential lock switch
Clutch
Description and principle of operation of the clutch
Clutch driven and pressure plates — removal and installation
Guide bearing — removal and installation
Clutch slave cylinder — removal and installation
Clutch pedal free play adjustment
Bleeding air from the clutch system
Chassis
Car suspension
Suspension specification
Adjustment of a convergence of forward wheels
Rear air shock absorber
Rear shock absorber
Upper arm rear suspension
Rear stabilizer bar rear suspension
Description and principle of operation of the rear suspension
Lower arm rear suspension
Rear suspension dynamic sag limiter
Wheel bearing and wheel hub rear suspension
Rear suspension spring
Rear stabilizer bar
Rear wheel studs
Description and principle of operation of the front suspension
Front Suspension Compression Buffer
Wheel bearing and front wheel hub
Front shock absorber
Front stabilizer bar
Longitudinal balancer (trailing arm)
Front suspension spring
Front stabilizer bar
Panhard rod front suspension
Front wheel studs
Wheels and tires
Wheel and tire specifications
General information about wheels and tires
Tire and wheel inspection
Wheel balancing
Tire symptoms
Removal and installation of a wheel
Steering
Steering Specifications
Filling the power steering and removing air from it
Flushing the power steering system
Steering gear adjustment
Steering gear locking system regulation
Description and principle of operation of the steering
Steering diagnostics and checks
Steering centering
Power Steering Reservoir
Power steering pump
Steering gear
Disassembly and assembly of the steering mechanism
Vibration damper (damper) steering gear
Thrust tip
Link arm connected to the sector arm of the bipod
Steering box
Steering column
Steering wheel
Removal and installation of a steering column
Steering column lower shaft
Ignition switch
Steering column lock and ignition switch housing
Left multifunction steering column switch
Steering column switches
Right multifunction steering column switch
Brake system
Brake System Specification
Description and principle of operation of the brake system
Removal of air from the brake system
Master brake cylinder — removal and installation
Master brake cylinder — disassembly and assembly
Brake pressure control valve
Brake pedal and pedal bracket
Vacuum brake booster
Check valve for brake booster
Brake vacuum pump
Anti-Lock Braking System (ABS) Module
Hydraulic Control Unit (HCU)
Rear wheel speed sensor
Front wheel speed sensor
Front disc brake
Front brake caliper
Front brake pads
Rear brake disc
Rear brake caliper 110/130
Rear brake caliper 90
Rear brake pads 110/130
Rear brake pads 90
Parking brake cable
Parking brake switch
Adjustment of blocks and overlays of a parking brake
Parking brake pads
Front drive axle
Front Drive Axle / Differential Specifications
Bridge assembly — removal and installation
Diagnostics and checks of the front axle
Description and principle of operation of the front axle
Front stub axle, constant velocity joint and pivot pin bushing
Drive gear seal 90
Front differential cup
Rear drive axle
Rear Drive Axle / Differential Specifications
Diagnostics and checks of the rear axle
Description and principle of operation of the rear axle
Differential box 90
Bridge assembly — removal and installation
Dismantling and assembly of the bridge 110/130
Dismantling and assembly of the bridge 90/110
Short shaft guide bearing 110/130
Guide bearing short shaft 90
Pinion seal 110/130
Drive gear seal 90
Cardan shaft
Rear driveshaft
Front driveshaft
Cardan shaft joint
Description and principle of operation of the cardan shaft
Body and coating
Interior trim
Description and principle of operation of the instrument panel console
110 station wagon top trim panel
Upper Trim Panel — Pillar 90 «Universal»
Internal rollover protection beam
Rear handrail 90/110 Station wagon
Rear headlining trim panel 90/110 «station wagon»
Steering column covers — removal and installation
Engine cover — removal and installation
Rear headlining 90 station wagon
Covering the ceiling of the front of the cabin 90 «station wagon»
Luggage compartment door trim panel
Trim panel of the rear side of the body
Rear door trim panel
Front door trim panel
Front door trim panel
Sun visor
Interior mirror — removal and installation
Instrument panel and console
Description and principle of operation
Control panel — removal and installation
Instrument panel console — removal and installation
Switches on the instrument panel — removal and installation
Internal cross member — removal and installation
Floor console — removal and installation
Exterior finish
Outer rollover protection beam
Rear folding footrest
Radiator grille — removal and installation
Traction hitch — removal and installation
Hood — removal and installation
Wing — removal and installation
Mudguard wing — removal and installation
Body and Frame — Vehicle Details and Tolerance Checks
Corrosion protection
Water leaks — diagnostics and checks
Lockable body parts
Description and principle of operation
Tailgate Stop Adjustment
Reconciliation of the counter part of the door lock
Door — removal and installation
Tailgate — removal and installation
Rear door amplifier panel — removal and installation
Front door amplifier panel — removal and installation
Handles, locks, latches
Description and principle of operation
Latch Cable Adjustment
Interior rear door handle
Front door interior handle
Luggage compartment door lock
Tailgate latch
Hood latch
Front door latch
Rear door lock actuator
Front door lock actuator
Luggage compartment door lock Motor Reducer
Tailgate outside handle
External front door handle
Hood latch release handle
Traction and drive for turning off the rear door lock
Traction and drive off the lock of the front door
Door lock cylinder
Tailgate Lock Cylinder
Glass, frames and mechanisms
Description and principle of operation
Power window control switch
Heated windshield relay
Glass of the luggage compartment door
Door window glass
Front door window glass
Power window lifter and rear door window motor
Window lifter and front door window motor
Windshield wipers and washers
Description and principle of operation of windshield wipers and windshield washers
Rear window washer jet
Windshield washer pump
Windshield wiper/washer switch
Wiper arm and shaft
Front wiper arm
Rear window cleaner electric motor
Windshield wiper motor
Seats
Description and principle of operation
Front seat cushion heater mat
Front seat back heater mat
Rear seat cushion upholstery
Front seat cushion upholstery
Third row seat cushion upholstery
Rear seat upholstery
Front seat back upholstery
Third row seat back upholstery
Front seat — removal and installation
Seat heating switch
Rear seat cushion
Front seat cushion
Third row seat cushion
Third row seat
Rear seat back
Front seat back
Third row seat back
Electrical equipment
Battery
Battery specifications
Description and principle of operation of the battery
Battery — removal and installation
Disconnecting and connecting the battery
Battery connection
Diagnostics and checks of the battery charge system
Leakage current at rest
Battery care
Generator and regulator
Description and principle of operation of the generator
Removal and installation of the generator
Wiring harnesses
Lighting and headlights
Description and principle of operation of outdoor lighting
Headlight adjustment
Headlight assembly — removal and installation
Side marker light
Upper brake light
Stoplight switch
Headlight switch — removal and installation
Rear light assembly
Side turn signal lamp
Rear fog lamp
License plate lamp
License plate lighting
Headlight beam leveling switch
Reversing light switch
Reversing lamp
Headlight range control motor
Description and principle of interior lighting
Interior lamp bulb
Interior lamp
Winch
Specifications of the winch
Description and principle of operation of the winch
Diagnostics and checks of the winch
Winch — removal and installation
Winch control unit
License plate panel
Winch cable roller assy
Winch solenoid — removal and installation
Winch gear assy
Electric motor of the winch
Heating and ventilation
Specifications
Complete climate controls
Cabin blower motor resistor
Fan — removal and installation
Heater housing — removal and installation
Heater core — removal and installation
Heater core and evaporator core housing
Heater control valve
Electric motor of the cooling system fan
Air distribution and purification
Air intake inlet pipe
Dashboard shutters
Instrument panel
Instrument panel specifications
Description and principle of operation of the instrument panel
Diagnostics and instrument panel checks
Instrument panel — removal and installation
Communication network of modules
Other electronics
Navigation system
Sound signal — removal and installation
Clock — removal and installation
Antenna — removal and installation
Audio system — description and principle of operation
Audio block — removal and installation
Speaker in rear door
Acoustic column in the control panel
Speaker mounted in the «D» rack
Anti-theft system — active
Anti-theft system — passive
Passive Anti-Theft System (PATS) Module
Passive Anti-Theft System (PATS) Receiver