Catalog of all site pages

Freelander 2
General information
Using the manual
Warnings, Cautions and Notes
Removal and installation procedures
How to use the manual
Structure of the repair manual
Weight and dimensions of the vehicle
Repair technique
General information on service
Car at the service station
Rechargeable battery
Towing a car
General installation instructions
Detergents
General inspection of units
Joints and butt surfaces
Locking devices
Parts with cylindrical threads
Designations of bolts and nuts
Ball and roller bearings
Hydraulic brake system
Flexible pipes and hoses
Precautions when working with electrical equipment
Precautions when handling fuel
Oil seals
Safety precautions when working with the SRS
Activation of airbags and seat belt pretensioners
Replacing SRS components after deployment
Front airbag deployment
Side airbag deployment
Curtain airbag modules
Rear-end car collision
Precautions when working with the air conditioning system
Solvents, sealants and adhesives
Precautionary measures
Health protection and precautions
Acids and alkalis
Airbags
Air conditioning refrigerant
Adhesives and sealants
Antifreeze
Battery acids
Brake pads and linings
Working fluid of the brake system and clutch drive
Chemical materials
Anti-corrosion materials
Dust
Electrical equipment
Smoke from the exhaust
Fiber insulation
Fire
First aid
Technical rubbers
Foams — Polyurethane
Fuel
Gas cylinders
Service station tools and equipment
High pressure testing equipment
Using a jack
Liquid and consistent lubricants
Environmental precautions
Waste disposal
Noise
Solder
Solvents
Suspended loads
Viton
Welding
Road test
Description and principle of operation
Preliminary checks
Starting the engine
Road test
Checking the brakes
Roller stand test
Fault codes
Audio Amplifier Module (AAM) fault code
Anti-Lock Braking System (ABS) fault code
Audio Front Control Module (ACM) Trouble Code
Auxiliary Heater Control Module (AHCM) Trouble Code
Terrain Response Control Module (ATCM) Trouble Code
Bluetooth Telephone Module (BPM) fault code
Digital Audio Broadcast Module (DABM) fault code
Driver/Passenger Door Module (DDM/PDM) fault code
Driver Seat Module (DSM) fault code
Front Controls Display Interface Module (FCDIM) fault code
Headlamp Control Module (HCM) Trouble Code
Fault code Infotainment Control Module (ICM) — High Line
Fault code Infotainment Control Module (ICM) — Low Line
Instrument Cluster (IPC) fault code
Navigation Control Module (NAV) fault code
Occupant Classification System (OCS) fault code
Parking Aid Module (PAM) fault code
Restraints Control Module (RCM) Trouble Code
Rear Differential Control Module (RDCM) fault code
Steering Angle Sensor Module (SASM) fault code
Satellite Audio Radio System Module (SARM) fault code
Transmission Control Module (TCM) fault code
Trailer Module (TRM) fault code
High Definition Radio Module (HDR) fault code
Identification codes
VIN number
VIN Number – UK, EU and Other Countries (up to 2010 MY)
VIN number — UK, EU and other countries (since 2010 MY)
VIN Number: North America and Canada (before 2010 MY)
VIN number: North American countries and Canada (since 2010 MY)
Engine serial number
Gearbox serial number
Differential serial number
Jacking and lifting
Using a jack
Lifting the front of the car
Raising the rear of the car
Lifting a car on a two-post lift
Lifting a car on a four-post lift
Towing equipment attachment points
Towing a vehicle with four-wheel support
Maintenance - Diesel
Underhood space
Maintenance operations
Brake system
Cooling system
Belts and tensioners
Working fluid levels
Engine oil and oil filter
Other filters
Other oils and liquids
Inspection and testing of elements
Vehicles operated in severe conditions
Maintenance - petrol
Underhood space
Maintenance operations
Brake system
Cooling system
Auxiliary drive belt
Working fluid levels
Engine oil and oil filter
Air filter
Other oils and liquids
Inspection and testing of elements
Vehicles operated in severe conditions
Chassis
Suspension
General information about the suspension
Inspection and testing of suspension
Adjusting the alignment angles of all four wheels
Front suspension
Front Suspension Specifications
Description and operating principle of the front suspension
Front wheel bearing
Lower arm
Front stabilizer bar
Front stabilizer bushing
Front stabilizer bar
Front wheel knuckle
Front shock absorber
Shock absorber assembly with spring
Spring
Rear suspension
Rear Suspension Specifications
Description and operating principle of the rear suspension
Rear wheel bearing
Front lower control arm
Rear lower control arm
Trailing arm
Rear stabilizer bar
Rear stabilizer bushing
Rear stabilizer bar
Rear wheel knuckle
Rear shock absorber
Shock absorber assembly with spring
Rear wheel knuckle bushing
Rear suspension height sensor
Wheels and tires
Wheel and tire sizes
Tire replacement
Tire Pressure Monitoring System (TPMS)
Tyre location and recognition
Tpms system operation
Tire pressure sensor
Instrument cluster indication
Control chart
Inspection and testing of wheels
Wheel fault codes
Removal and installation a wheel
Low tire pressure sensor
Tire Pressure Monitoring System Receiver
Tire Pressure Monitoring System (TPMS) Front Antenna
Rear Tire Pressure Monitoring System (TPMS) Antenna
Terrain response
Terrain Response System Overview
Rotary controller and system control unit
Operating principles
Incorrect use of programs
Diagnosing system faults
Inspection and verification
Trouble Codes (DTC)
Removal and installation the switch
Transmission system
General information
Definition of the state
Table of signs of malfunction
Trouble Codes (DTC)
Pinpoint tests
Cardan shaft
Cardan shaft specification
Description and principle of operation
Removal and installation
Rear drive axle
Rear Axle Specifications
Description and principle of operation
Active clutch
Operating principles of an active clutch
Draining transmission oil from the differential
Activated Clutch Filler
Automatic clutch
Active Clutch Control Unit
Active Clutch Working Fluid Pump
Seal of the drive gear of the coupling
Differential box
Differential support cushion
Front differential bushing
Rear differential bushing
Pinion protrusion
Front pinion bearing
Drive gear seal
Rear axle seal
Rear axle shafts
Rear drive axle half shafts
Arrangement of elements
Removal and installation the rear left axle shaft
Removal and installation the rear right axle shaft
Inner constant velocity joint (CV joint) boot
Outer constant velocity joint (CV joint) boot
Front axle shafts
Front drive axle half shafts
Arrangement of elements
Removal and installation the front left axle shaft
Removal and installation the front right axle shaft
Inner constant velocity joint (CV joint) boot
Outer constant velocity joint (CV joint) boot
Brake system
Brake system specifications
Description and operating principle of the brake system
Diagnostics and testing of the brake system
Road test of the brake system
Pinpoint tests of the brake system
Element checks
Bleeding the brake system
Front Disc Brake Specification
Front Disc Brake Description
Operating principle of the front disc brake
Front brake pads
Front brake disc
Front Brake Caliper Support Plate
Rear Disc Brake Specification
Description of the rear disc brake
Operating principle of the rear disc brake
Rear brake pads
Rear brake disc
Rear brake caliper
Rear Brake Caliper Support Plate
Parking brake
Parking brake specification
Description of the parking brake
Operating principle of the parking brake
Parking brake diagnostics and tests
Parking Brake Pinpoint Tests
Adjusting the parking brake cable
Running-in of parking brake pads
Parking brake control
Parking brake indicator lamp switch
Front parking brake cable
Parking brake release drive
Parking brake shoes
Hydraulic brake
Hydraulic brake drive specification
Description of hydraulic brake drive
Operating principles of hydraulic brake drive
Brake pedal and pedal bracket
Brake pedal control switch
Master brake cylinder
Brake fluid reservoir
Brake booster
Brake booster specification
Description of the brake booster
Removal and installation
Brake Vacuum Pump 2.2L Duratorq — Td4
Anti-lock braking system
Anti-lock braking system specification
ABS diagnostics and checks
DTC Trouble Code Index
ABS Pinpoint Tests
Anti-lock braking system module
Front wheel speed sensor
Rear wheel speed sensor
Exchange rate stability
Course Stability Maintenance Function
Dynamic Stability Control Switch
Controlled Descent System Switch
Wheel speed sensors
Steering wheel module
Instrument cluster warning lights
Description of the anti-lock braking system module
Control scheme
Operating principles
Inspection and verification
DTC Trouble Code Index
Acceleration sensor
Steering
Steering Specification
Inspection and verification
Table of signs of malfunction
Bleeding the Power Steering System
Power steering system flush
Power Steering Specification
Description of power steering
Description of the steering mechanism
Description of the steering gear valve block
Description of the power steering pump
Description of the power steering fluid reservoir
Cooler for working fluid (i6 only)
The principle of operation of the power steering
Checking the pressure in the power steering circuit 2.2L Duratorq — TD4
Power Steering Pump 2.2L Duratorq — Td4
Removal and installation the steering gear
Power steering fluid cooler
Power steering fluid reservoir
Description and operating principle of the steering drive
Traction tip
Steering gear housing
Steering column
Steering column specification
Description and operating principle of the steering column
Steering column impact protection
Removal and installation the steering wheel
Removal and installation the steering column
Description of steering column switches
Steering Column Control Schematic
Windscreen Wiper Switch
Direction indicator and headlight switch
Audio control switches
Cruise control system switches
Inspection and testing of switches
DTC Trouble Code Index
Multifunctional steering column sensor
Ignition switch
Steering Column Lock Module
Power unit
Engine device
2.2L Duratorq Td4 Engine Specifications
Description and appearance of the engine
Engine design
Cylinder block elements
Cylinder block
Oil injectors
Crankshaft position sensor
Starter location
Coolant pump
Balancing system
Crankshaft and oil pan components
Crankshaft and main bearings
Crankshaft seals
Connecting rods and pistons
Oil pan housing and oil separator
Oil temperature sensor
Oil sump
Crankshaft pulley and vibration damper
Dual flywheel (with manual transmission)
Elements of the valve timing adjustment mechanism
Camshaft drive
Covers of camshaft drive elements
Cylinder head components
Cylinder head and camshaft cover
Cylinder head gasket
Camshafts
Camshaft Position Sensor (CMP)
Inlet and outlet valves
Hydraulic lash adjusters and valve levers
Cylinder head cover
Temperature control module
Vacuum pump
High pressure fuel pump
Common Rail High Pressure Fuel Rail
Fuel injectors
Glow plugs
Exhaust gas recirculation valve with heat exchanger
Intake manifold
Exhaust manifold
Lubrication system
Oil pump
Oil filter assembly with oil cooler
Engine repair
Engine inspection and testing
Malfunction Signs Tables
Pinpoint tests
Draining and filling engine oil
Gas distribution
Balance shaft axial play
Intake manifold
Crankshaft pulley
Front crankshaft seal
Rear crankshaft seal
Valve control cover
Cylinder head cover
Camshafts
Camshaft seal
Timing belt
Exhaust manifold
Cylinder head
Oil sump
Oil pump
Oil cooler
Replacement oil filter element
Left engine mount
Right engine mount
Upper Engine Mount Insulator
Lower Engine Mount Insulator
Extended oil pan section
Flywheel
Floppy disk
Balance shaft assembly
Removal the engine
Engine installation
Description of the cooling system
Description of engine cooling
Coolant pump
Temperature control module
Radiator of cross-flow type
Twin Electric Fan Assembly
Engine oil cooler
Expansion tank
Heater radiator for microclimate control
Engine coolant
The principle of operation of the cooling system
Cooling system repair
Inspection and testing of the cooling system
Table of signs of malfunction
DTC Trouble Code Index
Pinpoint tests
Checking the cooling system elements
Draining/filling coolant and removing air
Draining the liquid and filling the cooling system with vacuum
Removal and installation the thermostat
Coolant pump
Removal and installation the radiator
Cooling system fan
Expansion tank of the cooling system
Engine coolant level sensor
Fuel supply
Fuel system specification
Description of the fuel system
High pressure fuel pump
Common rail fuel manifold
Fuel injectors
High pressure fuel lines
Inspection and testing of the fuel system
Table of signs of malfunction
Dtc trouble code index
Removal and installation the fuel injector
Removal and installation the fuel manifold
Removal and installation the fuel pump
Throttle body
Turbocharger specification
Description of the turbocharger
How a turbocharger works
Turbocharger drive rod
Removal and installation a turbocharger
Drive units
Description of auxiliary drive
Inspection and testing of the drive units
Table of signs of malfunction
Checking drive elements
Drive belt of units
Drive belt tensioner
Intermediate pulley of the drive belt of the units
Launch system
Launch system specification
Description and principle of operation
Removal and installation the starter
Starter solenoid
Starter control module
Automatic stop/start system
Stop/Start System Information Panel
Reliability of the stop/start system
Stop/Start System Control Circuit
Stop/Start System Technology
Stop interlocks, activators and start interlocks
Ignition system
Engine Ignition System Specifications
Description and operating principle of the ignition system
Ignition system control diagram
Inspection and testing of the ignition system
Table of signs of malfunction
DTC Trouble Code Index
Ignition coil in block with spark plug
Spark plugs
Glow plug system
Glow Plug Control Circuit
Inspection and testing of glow plugs
Glow Plug DTC Indicator
Pre-heating plugs
Exhaust toxicity
Crankcase ventilation system
Exhaust gas recirculation system
Exhaust Gas Recirculation (EGR) Valve
Exhaust gas recirculation system cooler
Engine crankcase ventilation system oil separator
Cylinder head cover ventilation system oil separator
Air filtration
Description and operating principle of intake air filtration
Intake manifold
Inspection and verification
Table of signs of malfunction
DTC Trouble Code Index
Air filter
Charge air cooler
Air intake resonator
Fuel vapor control
Tightening torque specifications
Description of the fuel control system
Operating principles
Inspection and verification
Table of signs of malfunction
DTC Trouble Code Index
Pinpoint tests
Carbon filter for fuel vapor control system
Control system carbon filter purge valve
Fuel Tank Leak Collection System Pump Filter
Fuel tank leak collection system pump
Electronic control part
Specification of electronic controls
Description and principle of operation
Control scheme
Inspection and verification
Table of signs of malfunction
DTC Trouble Code Index
Camshaft Position Sensor (CMP)
Crankshaft position sensor (CPS)
Engine Coolant Temperature (ECT) Sensor
Manifold Absolute Pressure (MAP) Sensor
Intake Air Temperature (IAT) sensor
Heated Oxygen Sensor (HO2S)
Engine Oil Pressure (EOP) Sensor
Intake Manifold Runner Control (IMRC)
Mass Air Flow (MAF) Sensor
Crankshaft Position Sensor (CKP) Pulse Wheel
Engine Control Module (ECM)
Fuel temperature sensor
Oil temperature sensor
Exhaust gas temperature sensor
Diesel Particulate Filter (DPF) Temperature Sensor
Automatic gearbox
Automatic transmission specification
Elements arrangement and description
Transmission
Torque converter
Valve block
Drive couplings
Planetary gear
Power flows
Transmission Control Module (TCM)
Control chart
Instrument panel
Control Area Network (CAN)
Driving modes
Gearbox failure
Vehicle evacuation by towing
Checking the level and condition of the transmission fluid
Inspection and verification
DTC Trouble Code Index
Checking the transmission fluid level
Draining and filling transmission fluid
Selector shaft seal
Transmission Control Module (TCM)
Torque converter seal
Automatic transmission pan, gasket and filter
Transmission oil pan
Main hydraulic distributor
Removal the gearbox
Gearbox installation
Gearbox cooling
Description and principle of operation
Inspection and verification
Table of signs of malfunction
Transmission fluid cooler
Automatic transmission controls
External Controls Specification
Description and principle of operation
Automatic transmission selector lever
Gearbox cable
Inspection and verification
DTC Trouble Code Index
Adjusting the gear selector lever cable
Gear selector knob
Selector assembly
Gear selector lever cable
Mechanical transmission
Manual transmission specification
Overview and location of the manual transmission
Mechanical gearbox device
Gearbox gear block
Power flow in different gears
Description and principle of operation of the clutch
Inspection and verification
Table of signs of malfunction
Bleeding the Clutch System
Adjusting the gear shift cable
Clutch specification
Slave and pressure plates of the clutch
Clutch controls
Clutch hydraulic drive slave cylinder
Draining and filling transmission fluid
Checking the transmission fluid level
Right axle shaft seal
Left axle shaft seal
Primary shaft seal
Intermediate shaft seal
Removal the gearbox
Gearbox installation
External controls for manual transmission
Gear selector lever and gear shift cables
Gear shift lever mechanism
Gear shift lever
Gear shift cables
Transfer case
Description and principle of operation
Transfer case specification
Checking the oil level in the transfer case
Power transmission unit (automatic transmission)
Transfer case coupling seals
Transfer case rear oil seal
Transfer case left seal
Transfer case right seal
Transfer case breather
Exhaust system
Exhaust system specification
Description and principle of operation
Diesel fuel solid combustion product filter
Diesel fuel combustion product filter
Flue gas filter control system
DPF differential pressure and temperature sensor
Instrument cluster indication
Side effects of fuel product filter
Catalytic converter (without fuel filter)
Catalytic converter (with fuel filter)
Exhaust gas system
Diesel particulate filter
Differential pressure sensor for diesel particulate filter
Fuel tank and lines
Fuel Tank and Fuel Line Specifications
Description and principle of operation
Fuel tank design
Internal components of the fuel tank
Fuel tank filler neck
Fuel supply and return lines
Fuel filter assembly
Inspection and verification
Table of signs of malfunction
DTC Trouble Code Index
Removal and installation the fuel tank
Fuel level sensor
Fuel tank filler neck
Fuel filter
Fuel pump and fuel supply unit
Speed control
Description and principle of operation
Control scheme
Speed control system switch
Speed control system actuator
Speed control system deactivator switch
Electrical equipment
Climate control system
Climate Control System Specifications
Inspection and verification
Dtc trouble code index
Evacuation and filling of the air conditioning system
Climate control
Climate control specification
Description and principle of operation
Heating and ventilation
Air conditioning
Control Components
Microclimate control scheme
Principles of microclimate operation
Interior Blower Motor Resistor
Assembled microclimate controls
Driver's side ventilation grille
Passenger side ventilation grille
Air pollen filter
Recirculation mixing flap drive
Mixing chamber
Thermostatic expansion valve
Temperature sensor on the surface of the evaporator
Heater core
Capacitor
Outside air temperature sensor
Air conditioning compressor
Heater core and evaporator core housing
Air Conditioning (A/C) Pressure Sensor
Additional climate control
Auxiliary electric heater
Auxiliary fuel heater
Additional fuel pump
Fuel fired auxiliary heater
Additional coolant pump
Remote control elements
Control circuit without remote control
Remote control control circuit
Operating principles of a fuel heater
Removal and installation an electric heater
Removal and installation a fuel heater
Fuel pump for additional fuel heater
Fuel heater coolant pump
Glow plug and auxiliary heater burner
Instrument panel
Arrangement of elements
Analog devices
Control lamps
Vehicle configuration file
Gear shift indicator
Gear Shift Indicator Control System Schematic
Operating principles of the gear shift indicator
Inspection and verification
DTC Trouble Code Index
Removal and installation the instrument panel
Sound signal
Description and principle of operation
Inspection and verification
DTC Trouble Code Index
Removal and installation the horn
Beep switch
Information and messages
Description and principle of operation
Display modes
Message Priority
List of messages
Trip computer
Odometer
Outside air temperature
Assistance with parking
Parking Assistance Specification
Description and principle of operation
Parking assistance system module
Parking assistance system sensors
Parking assistance switch
Parking assistant control diagram
How the parking assistant works
Inspection and verification
DTC Trouble Code Index
Front interior parking assistance sensor
Front exterior parking assistance sensor
Removal and installation the system module
Rear interior parking assistance sensor
Rear exterior parking assistance sensor
Battery and alternator
Starting a car using a donor car
Starting a car using a starting device
Inspection and testing of the charging system
Charging System DTC Indicator
Disconnecting and connecting the battery
Description and principle of operation
Power supply modes
Central electrical distribution box
Central mounting box
Auxiliary electrical distribution box
Removal and installation the battery
Battery installation shelf
Generator and voltage regulator specification
Description and operating principle of the generator
Generator control circuit
Removal and installation the generator
Information and entertainment
Inspection and verification
Table of signs of malfunctions of the navigation system
DTC Trouble Code Index
Pinpoint tests
Navigation system fault localization tests
Bolt tightening torques
Description and principle of operation
Low Series Audio System
High-end audio system
AM/FM tuner
CD player
Additional power socket
Rear Seat Headphone Modules
Steering wheel-mounted controls
SDARS (North America only)
High definition radio (North America only)
Main system clock
Power amplifiers
Control scheme
Speaker placement
Speaker Control Scheme (Basic Level)
Speaker Control Scheme (Mid Level)
Speaker Control Circuit (High Level)
Description of mobile phone
Mobile phone control diagram
Navigation system
Navigation system control diagram
Principles of operation of the navigation system
Removal and installation the audio unit
Acoustic speaker in the front door
Acoustic speaker in the rear door
Removal and installation the video system display
Removal and installation the audio system antenna
Satellite communication system radio receiver
Removal and installation a cell phone antenna
Subwoofer amplifier
Removal and installation the subwoofer
Rear-seat audio controls
Bluetooth module
DVD-compatible navigation system
Description and operating principle of the antenna
Antenna control circuit
Outdoor Lighting
Lamp specifications
Description and principle of operation
Control scheme
Central Junction Box (CJB)
Light switch module
Left steering column multifunction switch
Headlight assembly
Adaptive Front Lighting System (AFS)
Headlight beam adjustment
Fog lights
Tail light assembly
Emergency light signaling
License plate lights
Additional high brake light
Side direction indicators
Trailer exterior lighting
Diagnostic connector
Diagnostics and checks
DTC Trouble Code Index
Table of signs of malfunction
Headlight adjustment
Adjusting the front fog lights
Covering headlight areas
Left fog light
Removal and installation the headlight assembly
Removal and installation the rear light assembly
High-mounted brake light
Headlight switch
Side turn signal lamp
Headlight leveling adjustment module
Removal and installation the trailer unit
Brake light switch
Daytime Running Lights (DRL)
Interior lighting
Lamp specifications
Arrangement of elements
Operation of the interior lighting system
Lighting control scheme
Operating principles
Inspection and verification
DTC Trouble Code Index
Communication network
Bolt tightening torques
Communication network of modules
Control circuit — LIN bus
Control circuit — medium speed CAN bus
Control circuit — high-speed CAN bus
Control circuit — MOST
Inspection and verification
DTC Trouble Code Index
Central Junction Box (CJB)
Battery Junction Box (BJB)
Wiring harnesses
Introduction
Repair kit
Pre-terminated wire harnesses and butt connectors
Handle and tips of the contact extraction tool
Wire Stripper
List of spare parts
Repair methods
Repair procedure
Engine Wiring Harness
Anti-theft system
Active anti-theft system
Active anti-theft system control circuit
Door modules
Central electrical distribution box
Instrument panel
Car sound signals
Siren with autonomous power supply (if available)
Intrusion Detection Module
Operating principles of the active anti-theft system
Removal and installation the horn
Removal and installation the hood switch
Passive anti-theft system
Control diagram of the passive anti-theft system
Remote control system receiver
Operating principles of a passive anti-theft system
Inspection and verification
DTC Trouble Code Index
Multifunctional modules
Layout of elements — LIN bus
Element location — medium speed CAN bus
Element location — High speed CAN bus
Element location — MOST
Overview of control modules
Inspection and verification
DTC Trouble Code Index
Front Door Module (FDM)
Rear Door Module (RDM)
Driver Seat Module (DSM)
Body and coating
Body front panels
Tightening torque specifications
Removal and installation the wing
Removal and installation the wing splash guard
Removal and installation engine protection
Central panel of additional partition
Hood Lock Panel
Lockable body parts
Tightening torque specifications
Alignment of the lifting luggage compartment door
Removal and installation the front door
Electric tailgate switch
Lift-up luggage compartment door
Removal and installation the rear door
Interior trim
Tightening torque specifications
Pillar trim panel
Upper pillar trim panel
Lower pillar trim panel
C-pillar trim panel
D-pillar trim panel
Front door trim panel
Rear Door Trim Panel
Lifting tailgate trim panel
Upper cladding (without hatch)
Upper cladding (with hatch)
Engine cover
Front door frame trim panel
Front door trim panel
Rear side trim panel
Rear side body panel molding
Rear view mirrors
Description and principle of operation
Interior rear view mirror
Exterior rear view mirrors
Adjusting the outside rearview mirrors
Electrically foldable mirror function
Heated exterior rear view mirrors
Additional driver's viewing mirror
Control chart
Inspection and verification
DTC Trouble Code Index
Interior rear view mirror
Exterior mirror glass
Outside mirror
Outside mirror drive motor
Car seats
Tightening torque specifications
Description and principle of operation
Front seat design
Manually adjustable front seats
Front electric seats without memory
Driver's seat with electric adjustment and memory
Heated front seats
Lumbar support
Back seat
Electrical seat control circuit without memory
Electrical seat control diagram with memory
Front Seat Heating Control Circuit
Operating principles
Inspection and verification
Table of signs of malfunction
DTC Trouble Code Index
Removal and installation the front seat
Front seat back upholstery
Front Seat Position Control Switch
Rear seat back upholstery
Front seat armrest
Front seat cushion
Front seat guide
Front seat guide motor
Front seat tilt motor
Electric motor for adjusting the backrest tilt
Front seat height adjustment motor
Front seat manual height adjustment lever
Front seat cushion upholstery
Rear seat cushion upholstery
Front Seat Back Heating Mat
Front Seat Cushion Heater Mat
Rear seat cushion
Lumbar support assembly
Glass, frames and mechanisms
Tightening torque specifications
Description and principle of operation
Door modules
Control chart
Operating principles
Inspection and verification
DTC Trouble Code Index
Front door window glass
Rear door window glass
Rear side window glass
Glass of the window of the lifting tailgate
Removal and installation the windshield
Front door window lifter and motor
Rear door window lifter and electric motor
Driver's door window lift control
Passenger door window lift control
Fixed section of rear door window
Instrument panel and console
Tightening torque specifications
Description and principle of operation
Removal and installation the control panel
Upper section of the instrument panel
Instrument panel console
Floor console
Upper console
Glove compartment
Handles, locks, latches
Tightening torque specifications
Description and principle of operation
Door latches
Hood latches
Luggage compartment liftgate latch
Fuel filler flap mechanism
Controls of the central locking system
Control chart
Principles of operation
Inspection and verification
DTC Trouble Code Index
Table of signs of malfunction
Fault localization test
Adjusting the latch striker
Front door latch
Rear door latch
Luggage compartment liftgate latch
Front door exterior handle
Rear door outer handle
Door lock cylinder
Windshield wipers and washers
Windscreen wiper and washers specification
Description and principle of operation
Electric windscreen wiper motor
Lever mechanism of windshield wipers
Rain sensor
Rear window wiper motor
Control chart
Operating principles
Inspection and verification
DTC Trouble Code Index
Windshield wiper motor
Rear window wiper motor
Rain intensity sensor
Headlight washer nozzle
Wiper lever
Windshield washer pump
Windshield washer reservoir
Headlamp washer pump
Rear window wiper pivot arm
Sunroof
Tightening torque specifications
Description and principle of operation
Control unit and electric motor
Sunroof panel
Control chart
Operating principles
Sunroof Panel Malfunction Chart
Inspection and verification
DTC Trouble Code Index
Diagnostic localization of a sunroof malfunction
Sunroof Curtain Rewinding Procedure (up to VIN 154971)
Sunroof Curtain Rewinding Procedure (from VIN 154972)
Electric Motor Programming
Removal and installation the hatch cover
Sunroof glass
Sunroof drive electric motor
Air deflector
Sun protection panel for transparent roof
Sun protection cover for sunroof
Bumpers
Tightening torque specifications
Front bumper cover
Front bumper
Rear bumper cover
Rear bumper
Seat belt system
Tightening torque specifications
Description and principle of operation
Seat belt reminder function
Second row seat belts
Safety information
Inspection and verification
Table of signs of malfunction
Seat belts with inertia reels
Seat Belt Diagnostic Guide
Front seat belt retractor mechanism
Rear seat belt retractor mechanism
Central rear belt retractor mechanism
Front seat belt buckle
Rear seat belt buckle
Restraint system
Tightening torque specifications
Description and principle of operation
Control scheme
Operating principles
Passenger classification system
Passenger presence detection system
Driver Positioning System
Management and processing
Airbags
Seat belt pretensioners
Pyrotechnic device of the steering column
Inspection and verification
DTC Trouble Code Index
Restraint Control Module
Driver airbag module
Driver's lower airbag module
Passenger airbag module
Side airbag module
Upper side airbag module
Passenger Airbag Disable Switch
Removal and installation the clock spring
Driver Classification System Sensor
Side Impact Sensor Column
Front impact sensor
Body repairs
General information about the body
High-strength steel grades
Collision Damage and Diagnosis
Impact of collision on the body
Body measurements and repair planning
Repair with editing
Cutting off body parts
Carrying out body repairs
Body straightening
Heat treatment of panels
Precautions when repairing the body
Contact spot welding
Gas-arc welding with a consumable electrode
Glazing with glue
Removal and installation of windows with glued glass
Equipment and safety precautions at work
Protection of the body from corrosion
Anti-corrosion protection of new elements
Protection of welding elements
Partial replacement of body elements
Materials for body sealing
Approved materials for repair
Underbody sealant
Precautions when handling the body
Acoustic insulation with foaming material
Sealer for welds
Mastic for filling cavities
Dimensions of the front part of the body
Sidebar dimensions
Dimensions of the rear part of the body
Dimensions of the lower part of the body
Sizes of gaps and profiles
Front end repairs
Front body technology panels
Standards for the time required to perform work on the front of the body
Front bumper mount
Front side member and upper suspension support assembly
Front spar
Upper suspension support
Front side member section
Wing Apron Panel
Reinforcement of the wing apron panel
Mudguard extension
Bottom panel of the mudguard
Top panel of mudguard apron
Front side member protective panel
Front mudguard panel reinforcement
Roof element repairs
Technological roof panels
Roof panel with hatch
Front roof panel with sunroof
Rear roof panel with sunroof
Side panel repairs
Sheet metal elements of side panels
Standards for time of execution of works with side panels
Removal and installation the side panel
Front section of the side panel
A-pillar outer panel
A-pillar reinforcement
External panel of the B-pillar
B-pillar reinforcement
B-pillar interior trim panel
Internal reinforcement of the lower trim panel
Bottom trim panel
Tailgate repairs
Sheet metal elements of the rear
Standards for the time required to perform work in the rear of the body
Rear side panel of the body
Rear spar section
Rear side member protective panel
Spare wheel recess
Rear outer wheel arch
Rear bumper mount
Removal and installation the rear panel
Removal and installation the rear crossmember
Lower Rear Side Member Extension
Rear light mounting panel
Water drain panel section
Front rear wheel arch extension
Rear side interior panel
Front panel of the interior trim of the rear part of the body
Rear panel of the interior trim of the rear part of the body
Rear quarter panel interior and wheel arch
Rear Inner Trim Panel Assembly
Rear Side Member Upper Extension
Subframe and mounts
Tightening torque specifications
Removal and installation the front subframe
Front subframe front bushing
Front subframe rear bushing
Removal and installation the rear subframe
Front bushing of rear subframe
Rear subframe rear bushing
Freelander 1
General information
Using the manual
How to use this manual
Diagnostic device TESTBOOK
Repair work and replacement of components
AE abbreviations and symbols
Abbreviations and symbols FL
MP Abbreviations and Symbols
Abbreviations and symbols RW
Vehicle Identification Number
Locations of identification numbers
Precautionary measures
General safety rules
Safety requirements
Environmental protection rules
Safe working practices
Environmental protection measures
Use of land resources
Issues requiring legal approval
Interaction with the immediate environment
Use of consumed resources
Waste disposal
Safety precautions when handling fuel
Precautions when working with electrical equipment
Disconnecting the battery
Rules for working with electrical equipment components
Working with airbags and seat belt pretensioners
Installing SRS system components
Checking SRS system components
Rules for handling SRS components
Storage of SRS system components
SRS Electrical Harnesses and Connectors
SRS rotary contactor
SRS Warning Labels
Car evacuation
Forced deployment of the SRS component
Replacing SRS system components
Precautions when working with the air conditioning system
Emergency assistance to the victim
Precautions when performing maintenance
Replacing the air conditioning compressor
Technique
General recommendations when performing plumbing work
Ball and roller bearings
Oil seals
Joints and butt surfaces
Locking parts of connections
Parts with cylindrical threads
Bolt Designations
Designation of nuts
Flexible pipes and hoses
Using roller stands for road testing
Specifications
Diesel engine Td4
Petrol engine K1.8
Petrol engine KV6
Fuel system of diesel engine td4
Fuel system of the gasoline engine K1.8
Fuel system of the KV6 gasoline engine
Cooling system of diesel engine Td4
Cooling system of gasoline engine K1.8
Cooling system of the gasoline engine KV6
Clutch specification
Getrag manual transmission
Manual transmission PG1
Intermediate Reduction Drive (IRD)
Jatco Automatic Transmission
Rear axle and final drive
Steering specification
Front Suspension Specification
Rear Suspension Specification
Brake system specification
Wheel and Tyre Specifications
Heating, Ventilation and Air Conditioning Specification
Electrical equipment of engines
Dimensions of the car
Vehicle weight
Connection tightening torques
Drain plugs and wheels
Threaded connections of the Td4 engine
Threaded connections of the K1.8 engine
Threaded connections of the KV6 engine
Exhaust gas toxicity control
Diesel Engine Control System — EDC
Modular Engine Management System — MEMS
Engine management system — Siemens
Diesel engine fuel supply system
Fuel system of a gasoline engine
Engine cooling system
Td4 engine intake and exhaust manifolds
Intake and exhaust manifolds of the K1.8 engine
Intake and exhaust manifolds of the KV6 engine
Threaded couplings
Manual transmission PG1
Getrag manual transmission
Intermediate reduction gear
Jatco Automatic Transmission
Threaded connections of drive shafts
Rear axle and final drive
Steering threaded connections
Front suspension and subframe
Rear suspension and subframe
Threaded connections of the brake system
Airbag system
Threaded connections of the body
Threaded connections heating and ventilation
Air conditioner threaded connections
Windscreen wiper and washers
Threaded connections of electrical equipment
Maintenance
Lifting a car with a jack
Towing a car
Starting the engine with a discharged battery
Filling tanks
Working fluids
Lubrication system
Car Sealants
Top view with the hood removed Td4 diesel
Top view with hood removed K1.8 petrol
Top view with hood removed KV6 petrol
Seats and seat belts
Headlights, horn and warning lights
Windscreen wipers and washers
Parking brake
Power supply element for the alarm system control panel
Wheels — removal and installation
Tires — Checking and replacing
Brake pads and calipers
Brake fluid — replacement
Wheel speed sensors for cars
Fuel filter — replacement
High pressure fuel pump and fuel filter assembly
Diesel engine diesel fuel sludge
Door locks, hinges, checking the limiters and hood latches
Coolant of the cooling system
Cooling system and charge air cooler
Turbocharger ventilation filter Td4
Spark plugs
Air Cleaner — Gasoline Engine Cars
Attachment drive belt
Timing belt
Brake/clutch fluid reservoir
Power Steering Fluid Level (PAS)
Intermediate Drive (IRD)
Manual transmission
Automatic transmission JATCO
Rear Axle — Oil Change
Clutch hydraulic tubes and connections
Windshield washer fluid container
Battery capacity — check
Engine Oil and Oil Filter — Td4
Engine Oil and Oil Filter — K1.8
Engine Oil and Oil Filter — KV6
Fuel pipes and hoses
Brake system tubes and hoses
Checking the exhaust system
Car suspension — check
Steering — check
Road tests
Power unit
Diesel engine Td4
Checking piston protrusion with cylinder head removed
Valve timing — checking and adjustment
Checking oil pressure
Intake and exhaust camshafts
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Cylinder head gasket: with manual transmission
Cylinder head gasket: with automatic transmission
Hydraulic compensators, engine kit
Valve cover gasket
Soundproof engine casing (before May 2002)
Engine and manual transmission
Engine and automatic transmission
Left engine mount
Right engine hydraulic support
Upper right engine mount cross member
Lower engine mount cross member
Flywheel — removal and installation
Torque converter drive disc
Oil filter head gasket
Oil filter — removal and installation
Oil pickup tube with mesh filter
Oil pump — removal and installation
Bottom of the tray gasket
Top of the tray gasket
Oil pressure contact sensor
Engine Oil Cooling Heat Exchanger Gasket
Gas distribution gear cover gasket
Piston group — removal and installation
Replacing connecting rod bearings
Crankshaft and main bearings
Cylinder head — removal and installation
Petrol engine K1.8
Checking oil pressure
Front Exhaust Camshaft Oil Seal
Exhaust camshaft rear oil seal
Rear Intake Camshaft Oil Seal
Integral camshaft cover: sealing
Replacing connecting rod bearings
Crankshaft pulley
Front crankshaft oil seal
Rear crankshaft oil seal
Cylinder head gasket
Valve cover gasket
Valve stem seals — removal and installation
Engine and gearbox
Right engine mount bracket assembly
Right engine hydraulic support
Flywheel — removal and installation
Oil pump — removal and installation
Sealing the oil pan
Oil pressure contact sensor
Pressure reducing valve of the lubrication system
Oil temperature sensor
Timing belt — removal and installation
Upper timing belt cover
Rear timing belt cover
Lower Front Timing Belt Cover: Without A/C
Lower Front Timing Belt Cover: With A/C
Piston group K1.8
Removal and installation of the piston group
Front crankshaft oil seal
Crankshaft pulley — removal and installation
Replacing the rear crankshaft oil seal
Crankshaft and main bearings
Cylinder head gasket
Cylinder head overhaul
Valve cover gasket
Oil pump overhaul
Pallet — removal and installation
Timing belt — removal and installation
KV6 petrol engine
Checking oil pressure
Left cylinder head camshafts
Right cylinder head camshafts
Front intake camshaft oil seal
Replacing the rear camshaft oil seal
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Left cylinder head gasket
Right cylinder head gasket
Left Cylinder Head Valve Cover Gasket: Up to 2003
Left Cylinder Head Valve Cover Gasket: After 2003
Right cylinder head valve cover gasket
Soundproof engine casing
Engine and automatic transmission: up to May 2003
Engine and automatic transmission: after May 2003
Right engine mount bracket assembly
Left engine mount
Right engine hydraulic support
Upper right engine mount cross member
Lower engine mount cross member
Torque converter drive disc
Oil filter — removal and installation
Oil receiver mesh filter
Oil pump gasket
Oil pan seal — removal and installation
Oil pressure contact sensor
Oil pump pressure reducing valve
Engine oil cooling heat exchanger
Timing belt — removal and installation
Right Front Timing Belt Cover
Left Front Timing Belt Cover
Left Rear Timing Belt Cover
Right Rear Timing Belt Cover
Left rear timing belt
Right rear timing belt
Piston group KV6
Disassembly, inspection and assembly of the piston group
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Crankshaft — disassembly, inspection and assembly
Left cylinder head gasket
Right cylinder head gasket
Cylinder head overhaul and carbon removal
Oil pump overhaul
Lower oil pan cover
Timing belt — removal and installation
Decreased toxicity
Fuel Tank Leak Detection System (EVAPS)
Positive crankcase ventilation valve: Td4 engine
Fuel Evaporative Canister Purge Solenoid Valve: KV6 Engine
Carbon adsorber of gasoline vapors
Carbon Adsorber: North American Market Countries
Evaporative Canister Valve: Engine K1.8
Exhaust Gas Recirculation Valve: Td4 engine
EGR Modulator: Td4 Engine
Thermostatic valve of the recirculation system
EGR heat exchanger: Td4 engine
Fuel Tank Leakage Monitoring Unit (DMTL Unit)
Fuel Tank Leak Detection System Pump Filter
Catalytic converter of the right bank of cylinders
Motor control EDC
Engine Control Module (ECM)
Sensors: Coolant Temperature (ECT) Sensor
Sensors: Crankshaft Position Sensor (CKP)
Sensors: Camshaft Position (CMP) Sensor
Mass Air Flow (MAF) and Temperature (IAT) Sensor
Throttle Position Sensor: Before May 2003
Throttle Position Sensor: After May 2003
Engine management MEMS
Spark plugs
Ignition coil
Engine Control Module (ECM)
Idle Air Control (IAC)
Sensors: Coolant Temperature (ECT) Sensor
Sensors: Crankshaft Position Sensor (CKP)
Throttle position sensor
Sensors: Camshaft Position (CMP) Sensor
Pedal Position Sensor
Manifold Absolute Pressure (MAP) Sensor
Motor control Siemens
Spark plugs: up to May 2003
Spark plugs: since May 2003
Ignition coil left cylinder head: up to May 2003
Ignition coil left cylinder head: after May 2003
Ignition coil right cylinder head: up to May 2003
Ignition coil right cylinder head: after May 2003
Engine Control Module (ECM)
Engine Control Module (ECM). North American Market
Idle Air Control Valve (IACV)
Intake Air Temperature (IAT) Sensor
Coolant Temperature (ECT) Sensor
Crankshaft Position Sensor (CKP)
Throttle position sensor
Thermostat operation sensor, KV6 engine
Camshaft Position (CMP) Sensor
Knock Sensor (KS)
Contact sensor of the gas pedal position
Combined Manifold Pressure (MAP/IAT) Sensor
Throttle Position Sensor: Before May 2003
Throttle Position Sensor: After May 2003
Fuel supply diesel Td4
Checking the fuel system pressure
Draining fuel from the tank
Air cleaner filter element
Bimetallic valve of fuel supply system: before May 2003
Bimetallic valve of fuel supply system: after May 2003
Inertia fuel cut-off switch
Low Fuel Pressure Sensor: Since May 2003
Fuel pressure sensor
Fuel Pump Relay: Before May 2003
Fuel Pump Relay: After May 2003
Fuel Line Filter/Sump: After May 2003
Fine fuel filter: up to May 2003
Fine fuel filter: after May 2003
Fuel Cooling Radiator: Before May 2003
Fuel Cooling Radiator: After May 2003
High pressure fuel pump
Turbocharger — removal and installation
Intercooler radiator air
Boost Pressure Control Solenoid Valve
Boost pressure sensor
Boost Valve Atmospheric Hose Filter
Air intake ducts
Fuel pump assembly with filter: after May 2003
Submersible fuel pump module: up to May 2003
Fuel pressure regulator
Fuel lift pump: after May 2003
Fuel lift pump: up to May 2003
Fuel tank — removal and installation
Filler pipe — removal and installation
Injector — removal and installation
High pressure tube
Glow plug — removal and installation
Electronic glow plug control unit: up to May 2003
Glow Plug Relay: After May 2003
Injector cover: after May 2003
Cruise Control Switch: Before May 2004
Resume Switch: Since May 2004
Multifunctional switch
Fuel supply for K1.8 engine
Throttle Control Cable — Checking and Adjusting
Relieving pressure in the fuel supply system
Measuring pressure in the fuel supply system
Draining fuel from the tank
Air purification filter
Air filter element
Inertia fuel cut-off switch
Front Oxygen Sensor
Mass Air Flow (MAF) Sensor
Fuel pump relay
Throttle body
Rear oxygen sensor
Main fuel cleaning filter
Electric fuel pump — removal and installation
Fuel tank: except North American market countries
Fuel Tank: North American Market Countries
Filler pipe — removal and installation
Injectors (set) — removal and installation
Resume Switch: Since May 2004
Multifunctional switch
Fuel supply of KV6 engine
Throttle Control Cable — Checking and Adjusting
Fuel System Pressure Relief: Except Americas
Fuel System Pressure Relief: Americas
Measuring fuel pressure: except America
Measuring Fuel System Pressure: Americas
Air filter element
Air Filter Element: Americas
Throttle Control Cable — Removal and Installation
Front Left Oxygen Sensor: Except Americas
Front Left Oxygen Sensor: Americas
Front Right Oxygen Sensor: Except Americas
Front Right Oxygen Sensor: Americas
Throttle body: except America
Throttle body: Americas
Electric motor for the drive of the flaps of the variable intake system
Rear Left Oxygen Sensor: Except Americas
Rear Left Oxygen Sensor: Americas
Rear Right Oxygen Sensor: Except Americas
Fuel rail: except America
Fuel Rail: Americas
Injector — removal and installation
Cruise Control Actuator: Except Americas
Cruise Control Vacuum Pump: Except America
Cruise Control Switch: Before May 2004
Cruise control controller
Cruise Control Controller Interface
Cooling diesel Td4
Draining the coolant, flushing the system and filling
Cooling Fan and Fan Motor: Up to May 2003
Cooling fan and fan motor: after May 2003
Cooling Fan Controller: Before May 2003
Cooling Fan Controller: After May 2003
Radiator assembly — removal and installation
Coolant pump and thermostat
Engine cooling K1.8
Draining the coolant, flushing the system and filling
Filling the cooling system
Expansion tank — removal and installation
Cooling Fan and Fan Motor: Without Air Conditioning
Cooling Fan and Fan Motor: With Air Conditioning
Cooling system fan controller
Radiator assembly — removal and installation
Thermostat — removal and installation
Engine cooling KV6
Draining the coolant, flushing the system and filling
Cooling system fan and electric motor
Cooling Fan Controller: Since May 2002
Radiator assembly — removal and installation
Thermostat — removal and installation
Coolant pump
Exhaust system Td4
Intake pipe — removal and installation
Middle section of the exhaust system
Rear section of the exhaust system
Intake Manifold Gaskets
Exhaust manifold gaskets: with manual transmission
Exhaust manifold gaskets: with automatic transmission
Exhaust system K1.8
Intake pipe — removal and installation
Middle section of the exhaust system
Rear section of the exhaust system
Replacing the left intake manifold gaskets
Exhaust manifold heat shield: without air conditioning
Exhaust manifold heat shield: with air conditioning
Exhaust manifold gaskets
Exhaust system KV6
Receiving pipe: except America
Receiving pipe: Americas
Middle section of the exhaust system: except America
Middle section of the exhaust system: Americas
Rear section of the exhaust system with muffler
Air Conditioning Compressor Heat Shield: Except America
Intake Manifold Gaskets, Left Side
Right Exhaust Manifold Gasket: Except America
Right Exhaust Manifold Gaskets: Americas
Left Exhaust Manifold Gasket: Except America
Left Exhaust Manifold Gaskets: Americas
Intake manifold gaskets: up to May 2003
Intake manifold gaskets: after May 2003
Intake Manifold Gaskets, Right Side
Intake manifold gaskets: up to May 2003
Intake manifold gaskets: after May 2003
Clutch
Clutch assembly/driven disc and release bearing (throw-out bearing) — Td4
Clutch assembly/driven disc and release bearing (throw-out bearing) — K1.8
Hydraulic clutch drive: right-hand drive vehicles — K1.8
Master Cylinder: Left Hand Drive Vehicles — Td4
Master Cylinder: Right Hand Drive Vehicles — Td4
Mechanical transmission
Replacing transmission oil in PG1 gearbox
Gearbox PG1 — removal and installation
Gear Selector Rod Seal PG1
Reverse light switch PG1
Contact sensor for first gear engagement PG1
Replacing transmission oil in the GETRAG gearbox
GETRAG Back Cover — Removal and Installation
GETRAG gear selection mechanism: top link and spherical joints
Gearbox GETRAG — removal and installation
Primary shaft seal GETRAG
Gear Selector Rod Seal GETRAG
Reversing light switch GETRAG
Contact sensor for first gear engagement GETRAG
Transfer case
Transfer Case Transmission Fluid Change: Except North American Market Countries
Transfer Case Transmission Fluid Change: North American Market Countries
Transfer case: models with Td4 engine
Transfer case: models with K1.8 engine
Transfer case: models with KV6 engine
Transfer Case Rear Cover Gasket: Td4 Engine Models
Transfer Case Rear Cover Gasket: KV6 Engine Models
Transfer Case Rear Cover Gasket: K1.8 Engine Models
Transfer case drive shaft seals
Transfer case drive shaft seal
Seal drive shaft: models with Td4 and KV6 engines
Seal drive shaft: vehicles with K1.8 engine
Right drive shaft oil seal
Rear axle drive shaft seal: vehicles with Td4 engine
Rear axle drive shaft seal: vehicles with K1.8 engine
Rear axle drive shaft seal KV6, except for North American market countries
Rear axle drive shaft seal KV6, for North American market countries
Automatic gearbox
Adjusting the Engine Start Interlock Switch
Replacing the working fluid in the box
Adjusting the selector cable
Selector housing — removal and installation
Selector handle — removal and installation
Selector cable — removal and installation
Selector position indicator: vehicles up to May 2003
Selector position indicator: vehicles after May 2004
Engine start interlock switch
Control unit (ECU)
Torque converter seal
Gearbox with KV6 engine (engine and gearbox removed)
Gearbox: Cars with KV6 engine — removal and installation
Gearbox: car with Td4 engine — removal and installation
Sealing the bottom of the gearbox
Blown-Air Cooling Heat Exchanger: Td4 Engine Vehicles
Cooling heat exchanger for working fluid: cars with Td4 engine
Cooling Heat Exchanger for Working Fluid: Vehicles with KV6 Engine
Cooling fluid heat exchanger hoses
Chassis
Drive shafts
Left shaft with outer and inner joints
Right shaft with outer and inner joints
Protective cover — constant velocity joint — outer — front
Protective cover — constant velocity joint — outer — left — front
Protective cover — internal constant velocity joint
Rear shaft with external and internal joints
Protective cover for outer rear hinge
Constant velocity joint — outer — rear
Protective cover — inner constant velocity joint — rear
Cardan shaft assembly
Front cardan shaft
Rear cardan shaft
Overhaul of front and rear propeller shafts
Front propeller shaft cardan joint sliding fork boot
Viscous coupling assembly
Front intermediate support
Rear axle and final drive
Differential assembly
Rear differential cover
Differential housing front support bushing
Differential housing rear support bushing
Main gear drive shaft seal
Rear drive shaft seal
Steering
Bleeding the Power Steering System
Adjusting the ignition lock cable
Checking and adjusting the front wheel alignment angles
Checking and adjusting the rear wheel alignment angles
Checking the pressure in the power steering system
Steering gear — removal and installation
Protective cover for steering gear
Power steering fluid cooler (Td4 or K1.8)
Power steering fluid cooler (KV6)
Drive belt (for models with K1.8 engine)
Power steering pump (models with KV6 engine)
Power steering pump (models with K1.8 engine)
Power steering pump (models with Td4 engine)
Steering column cover
Steering wheel lock mechanism and ignition switch
Ignition Lock Cable
Steering column assembly — inner and outer parts
Tie rod end ball joint
Steering rod — removal and installation
Steering wheel — removal and installation
Front suspension
Anti-roll bar
Anti-roll bars
Rubber pads of the anti-roll bar
Hub bearing — removal and installation
Shock absorber — removal and installation
Lower control arm assembly — removal and installation
Front subframe — removal and installation
Front lower arm silent blocks
Rear lower arm silent blocks
Rear suspension
Trailing arm silent block
Hub bearing — removal and installation
Shock absorber — removal and installation
Trailing arm — removal and installation
Trailing arm silent block
Adjustable wishbone
Non-adjustable wishbone
Silent blocks of transverse levers
Rear subframe — removal and installation
Brake system
Bleeding the brake system
Checking and adjusting the parking brake cable
Rear brake drum — removal and installation
Front brake disc — removal and installation
Front left brake hose
Rear brake hose
Dual Master Cylinder — Left Hand Drive
Dual Master Cylinder — Right Hand Drive
Parking brake lever assembly
Parking brake cable
Parking brake release indicator switch
Brake light switch
Accelerator pedal position sensor
Front brake pads
Rear brake pads
Vacuum booster assembly — with left steering wheel
Vacuum booster assembly — with right steering wheel
Vacuum pump — for cars with Td4 engine and manual transmission
Vacuum pump — for cars with Td4 engine and automatic transmission
Vacuum booster — for vehicles with KV6 engine
Front brake pad guide
Rear brake wheel cylinder
Brake fluid emergency level sensor
Front right wheel speed sensor and its electrical cable
Front left wheel speed sensor and its electrical cable
Rear wheel speed sensor and its electrical cable
ABS pressure regulator
Hill Descent Control Switch — After 2004
Hill Descent Control Switch — Pre-2004
Body and coating
Passive safety
Front inertia seat belt 3-door car
Front inertia reel seat belt for 5-door vehicle
Rear seat center seat safety belt
Rear left seat safety belt
Height-adjustable seat belt loop on the B-pillar
Left rear seat belt buckle for 3-door vehicle
Left rear seat belt buckle for 5-door vehicle
Front seat belt pretensioner
Triggering of the removed front seat belt pretensioner
Rear seat center seat belt lock
Driver's airbag
Front Passenger Airbag — Up to 2004 Model Year
Front passenger airbag — after 2004
On-Board Diagnostic Unit (DCU)
Deployment of a front passenger airbag removed from a vehicle
Rotary contactor of the airbag system
Deployment of the driver's airbag removed from the vehicle
Deployment of the driver's airbag without removing it from the vehicle
Triggering the front seat belt pretensioner without removing it from the vehicle
Doors, locks and glass
Adjusting the front or rear door lock latch
Adjusting the front door hinges
Removal the front door assembly to provide access to other components
Removal the rear door assembly to provide access to other components
Removal the tailgate assembly to provide access to other components
Front door glass
Rear door glass
Rubber/Felt Front Door Window Seal
Rubber/Felt Rear Door Window Seal
Luggage compartment door glass
Window lifter for the luggage compartment door
Inner lower window seal for tailgate
Decorative panel of the front door of a 3-door car
Decorative panel of the front door of a 5-door car — up to 2004
Decorative panel of the front door of a 5-door car — after 2004
Rear door trim panel for cars up to 2004
Rear door trim panel for cars after 2004
Decorative panel of the luggage compartment door
Lower plastic trim of the front door of a 3-door car
Front door pocket for 3-door car
Upper plastic trim panel of the front door of a 3-door car
Plastic trim for the tailgate
Plastic trim for the front door of a 5-door car
Plastic trim for rear door
Front door lock for a 3-door car
Front door lock for a 5-door car
Rear door lock
Luggage compartment door lock
Front door release handle
Rear door release handle
5-door car door lock release handle cable
Side trim for rear window of 5-door car
Rear door outer handle
External handle of the luggage compartment door
Front door exterior handle
Inside door handle 5-door car — up to 2004
Exterior body parts
Front wing — removal and installation
Front mudguard — removal and installation
Rear mudguard — removal and installation
Lower engine protection shield
External rear view mirror with electric adjustment
Front mudguard — removal and installation
Rear mudguard — removal and installation
Spare wheel mounting bracket
Side rail for roof rack of 5-door car
Hood — removal and installation
Hood Lock Release Cable/Rod
Front bumper assembly — for cars up to 2004
Front bumper assembly — for cars after 2004
Rear bumper assembly — for cars up to 2004
Rear bumper assembly — for cars after 2004
Threshold trim — removal and installation
5-door car roof moldings
Rear part of the rear wheel arch extension
Rear small glass assembly — 3-door car
Interior trim details
Sun visor — removal and installation
Lower decorative panel of the luggage compartment of a 3-door car
Lower decorative panel of the luggage compartment of a 5-door car
Upper decorative panel of the luggage compartment of a 3-door car
Upper decorative panel of the luggage compartment of a 5-door car
Replacing the upper decorative panel of the front A-pillar
Replacing the upper decorative panel of the B/C pillar
Lower decorative panel of the middle B-pillar of a 5-door car
Rear side decorative panel 3-door car
Center console — for cars up to 2004
Front console assembly — for cars after 2004
Rear console — removal and installation
Cup holder on the dashboard — after 2004
Control Panel — for vehicles up to model year 2004
Control panel — for cars after 2004
Dashboard Cup Holder for Pre-2004 Cars
Control panel compartment
Luggage compartment floor covering
Glove box — removal and installation
3-door car roof panel
5-door car roof panel
Windshield — Removal and Installation
Rear side glass — removal and installation
Seats
Front seat — removal and installation
Rear left seat — removal and installation
Rear right seat — removal and installation
Cushion and backrest of the rear solid seat of a 3-door car
Front seat cushion upholstery
Rear right seat cushion upholstery
Rear left seat cushion upholstery
Rear seat cushion trim for a 3-door car
Front seat base pads
Front seat cushion side trim
Front seat lumbar support roller with manual adjustment
Rear right seat backrest lock
Rear left seat backrest lock
Front seat back upholstery
Rear left seat backrest upholstery
Rear right seat backrest upholstery
Rear seat back upholstery for a 3-door car
Roof hatch
Roof vent for 3-door car
Sunroof deflector for 3-door car
Roof hatch seal
Ventilation hatch in the roof of a 5-door car
Glass panel of the ventilation sunroof of a 5-door car
Seal for glass roof vent cover for 5-door car
Motor reducer of the electric drive of the ventilation hatch in the roof of a 5-door car
Cables and drive of the ventilation sunroof of a 5-door car
Front water drainage pipes of the sunroof ventilation of a 5-door car
Rear water drain pipes for the sunroof vent of a 5-door car
Internal decorative trim
Sunroof deflector for 5-door car
Sunroof Ventilation Curtain for 5-Door Car
Sunroof control key
Seal for roof vent channel for 5-door car
Roof
Hardtop — Removal for Access to Repair Site and Installation
Frame and awning assembly — removal for access to repair site and installation
Awning — removal and installation
Hardtop side glass
Hard roof seal
Front Hardtop Latch and Retainer
Rear Hardtop Latch and Retainer
Body geometry
Information about control dimensions
Characteristic points of the front part of the body
Characteristic points of the underbody
Distances between characteristic points of the front part of the body
Distance between points of the front and side parts of the body
Distances between characteristic points of the rear part of the body
Distance between characteristic points of the body sidewall
Distances between points of the rear part of the body bottom
Sizes of gaps and profiles
Body parts repair
General information about body parts repair
Replaceable body parts
General safety rules for welding
Panel replacement procedure
Front panel assembly
Hood Lock Panel
Headlight mounting bracket
Front crossmember, lower
Front side member assembly
Front spar (front part)
Engine bay side panel assembly
Upper side of the engine compartment
Front side panel of the engine compartment
Reinforcement of the outer panel of the wheel arch
A-pillar body — 3-door version
A-pillar body — 5-door version
Threshold reinforcement — 3-door version
Threshold reinforcement — 5-door version
B/C pillar reinforcement panel — 3-door version
Central pillar reinforcement panel B/C — 5-door version
Rear side panel assembly — 3-door version
Rear side panel assembly — 5-door version
Rear wheel arch outer panel — 3-door version
Rear wheel arch outer panel — 5-door version
E-pillar interior panel — 3-door version
E-pillar interior panel — 5-door version
Rear floor cross member assembly
Rear bottom of the body
Rear bottom spar
Front roof section complete — 3-door version
Rear roof section complete — 3-door version
Roof assembly — 5-door version
Standards for time spent on replacing panels and assemblies
Sealing and corrosion
Body sealing materials
Equipment for applying sealants
Equipment for processing body cavities and processing methods
Covering hidden cavities with protective wax and holes — 3-door body
Openings for protection of the inner cavity of the threshold — 5-door body
Covering hidden cavities with protective wax and holes — 5-door body
Anti-corrosion treatment
Areas of the underbody treated with sealing materials
Adhesive materials for load-bearing body elements
Materials for sealing seams
Acoustic insulation with foaming material
Water ingress into the body
Preparing the panel for painting
Preparing a car for painting
Electrical equipment
Heating and ventilation
Heater Control Panel — for vehicles up to 2004
Heater Control Panel — for vehicles after 2004
Motor reducer for air recirculation mode in the cabin
Switch for recirculation of air in the cabin
Fan speed controller
Left control panel deflector
Air intake box — removal and installation
Heater — removal and installation
Electric heater heating element — with Td4 engine
Electric heater cable — with Td4 engine
Electric heater microswitch — with Td4 motor
Heater fan assembly
Resistor Block — Fan Motor
Heater radiator — removal and installation
Electric heater power relay — with Td4 engine
Electric heater control relay — with Td4 engine
Liquid Fuel Heater (FBH)
Outdoor air temperature (OT) sensor
Liquid Fuel Heater Fuel Pump — Up to 2003
Liquid Fuel Heater Fuel Pump — After 2003
Air conditioning
Air Conditioner Draining — Refrigerant Recovery and Refilling
Air Conditioning Compressor Drive Belt — with Td4 Engine
Air conditioning compressor — for models with Td4 engine
Air Conditioning Compressor — For Models with KV6 Engine
Air conditioning compressor — for models with K1.8 engine
Capacitor — removal and installation
Receiver moisture separator — removal and installation
Air Conditioner Switch — Removal and Installation
Refrigerant pressure sensor — removal and installation
Thermostatic expansion valve (TXV)
Evaporator — removal and installation
Windshield wipers and washers
Reservoir — washer — removal and installation
Nozzle — washer — one
Pump — washer — removal and installation
Lever — windshield wiper — one
Brush — cleaner — one
Electric motor and lever mechanism — cleaner
Switch — wiper/washer
Lever — cleaner — removal and installation
Brush — cleaner — removal and installation
Electric motor — cleaner — removal and installation
Combination switch — wiper/washer
Relay — Cargo Door Glass Wiper — 5-Door Models
Starting engine and charging
Attachment Drive Belt — Engine K1.8
Attachment Drive Belt — K1.8 Engine with Air Conditioning
Generator — engine Td4
Generator — engine KV6
Generator — engine K1.8
Attachment Drive Belt — Td4 Engine
Attachment Drive Belt — K1.8 Engine Without Air Conditioning
Attachment Drive Belt — KV6 Engine
Tensioner — Accessory Drive Belt — Td4
Battery — Removal and Installation
Support tray — battery
Main relay — removal and installation
Starter — Td4 engine
Starter — KV6 engine
Starter — engine K1.8
Starter relay — removal and installation
Lighting and headlights
Headlamps — pair — light adjustment — up to 04MY
Headlamps — pair — light adjustment — from 04MY
Headlight assembly — models up to 04MY
Headlight assembly — models from 04MY
Turn signal repeater lamp
Rear combination light
Lantern — license plate lighting
Combination light — fog light/side lights — models from 04MY
Combination light — rear
Lamp — Center High Mounted Stop Light (CHMSL)
Lantern — glove box
Lantern — cargo compartment
Switch — headlight adjustment
Switch — Glove Box
Switch — hazard warning light
Switch — combined, direction indicators / headlights / horn
Switch — rear fog lights
Control modules
Window lifter — removal and installation
Relay — folding mirrors — models from 02MY
Central Control Unit (CCU)
Control module — folding mirrors — models up to 02MY
Safety system
Electromagnet/Motor — Cargo Door
Non-latching switch — beep
Sound signal — removal and installation
Immobilizer — electronic control unit (ECU)
Sensor — Volume Control — Alarm System — 3-Door Models
Module (ECU) — volume control — 5-door models — models without sunroof
Module (ECU) — volume control — 5-door models — models with sunroof
Receiver — Security alarm system
Coil — passive immobilizer — alarm system
Window management
Electric motor and window lift mechanism — front door — 3-door
Electric motor and window lift mechanism — front door — 5-door
Switch — window lifter control — 5-door models — models from 04MY
Relay — control — cargo compartment door glass
Microswitch — Hardtop Setting Detection — 3-Door
Relay — heated windshield
Switch — cargo door glass heater
Entertainment systems
Radio receiver — models up to 04MY
Radio/CD Player — Models from 04MY
Loudspeaker — Rear — 3-door models
Loudspeaker — Rear — 5-door models
Front speaker
Mechanical antenna — 3-door models
Mechanical antenna — 5-door models
Coaxial Wire — Front Antenna — 3 Door Models
Coaxial Wire — Front Antenna — 5 Door Models
High-frequency front speaker
High-frequency rear speaker — 3-door models
Power amplifier — removal and installation
Subwoofer — Removal and Installation
Coaxial cable — extension cord
Wiring harnesses
Fuse Box — Passenger Compartment
Main wiring harness
Wiring Harness — Cargo Door
Wiring harness — interior lighting — 5-door models
Wiring Harness — Front Door — 5 Door Models
Wiring Harness — Rear Door
Governing bodies
Switch — Remote Control — Audio System
Switch — Parking Distance Control (PDC) — Models from 04MY
Electronic control unit (ECU) — parking assistance — models from 04MY
Sensor — Parking assistance systems — rear — models from 04MY
Acoustic signaling device — parking assistance — rear — models from 04MY
Parking brake indicator switch
Switch — hazard warning lights — models from 04MY
Front cigarette lighter
Switch — Outside rear view mirror
Devices
Navigation Interface Module — Remote Control
Display — navigation system
Watch — removal and installation
Control panel — models up to 04MY
Instrument panel — models from 04MY
Instrument cluster cover — models up to 04MY
Instrument panel cover — models from 04MY
Fuel level meter
Gauge — Fuel tank — Models with Td4 engine — Models with 03MY
Discovery 3
General information
Using the manual
How to use this guide
Structure of the repair manual
Precautionary measures
Safety warning
Service Information
Special tools
Important precautions
Warnings, Cautions and Notes
Equipment for troubleshooting
Repair and spare parts
Weight and dimensions of the car
Technique
Automobile V workshop
Battery powered battery
Launch engine car
Towing a car
General installation instructions
General inspection components
Stoppers devices
Designations bolts And nuts
Ballpoint And roller bearings
Hydraulic drive brake systems
Flexible pipelines And hoses
Fuel system hoses and clamps
Orientation and connection of hoses
Precautions when working with electrical equipment
Precautions when working with fuel
Oil seals
Safety precautions when working with the SRS
Inspection of shock sensors
Activation of airbags and seat belt pretensioners
Replacing SRS system components
Front airbag deployment
Side airbag deployment
Curtain airbag modules
Rear-end car collision
Precautions when working with the air conditioning system
Health protection
Introduction
Acids and alkalis
Airbags
Air conditioning refrigerant
Adhesives and sealants
Antifreeze, acids and liquids
Chemical materials
Electrical equipment
Smoke from the exhaust
Technical rubbers
Foams — Polyurethane
Fuel
General tools and equipment
Using a jack
Liquid and consistent lubricants
Environmental protection precautions
Suspended loads
Fluoroelastomer Viton
Welding
Road test
Introduction
Starting the engine
Road test
Checking the brake system
Roller stand test
Identification codes
Location and decoding of the VIN number of the car
Location of serial numbers of units/assemblies
Jacking and lifting
Using a jack
Car evacuation
Maintenance - diesel
Engine bay view and tightening torques
Technical support
Cooling system
Drive belts of units
Working fluid level
Additional maintenance operations
Maintenance - petrol
Engine bay view and tightening torques
Technical support
Brake system
Cooling system
Ignition system
Drive belts of units
Working fluid level
Additional maintenance operations
Chassis
Suspension
Suspension specification
Adjusting the alignment angles of all four wheels
Table of signs of malfunction of movement and controllability
DTC Trouble Code Index
Terrain Response System Component Locations
Rotary switch and Terrain Response control unit
How the Terrain Response system works
Troubleshooting the Terrain Response System
Front suspension
Front Suspension Specification
Shock absorber assembly with spring
Upper arm
Upper arm bushing
Lower arm bushing
Wheel bearing and front wheel hub
Wheel cam
Lower arm
Front cross stabilizer bar
Disassembling the shock absorber assembly with the spring
Thrust of the front stabilizer bar
Exploded view of the front suspension
Shock absorber module — air suspension
Shock absorber module — spring suspension
Stabilizer
Upper control arm
Lower control arm
Wheel knuckle, hub and bearing assembly
Upper arm ball joint
Lower arm ball joint
Rear suspension
Rear Suspension Specification
Exploded view of the rear suspension
Shock absorber module — air suspension
Shock absorber module — spring suspension
Stabilizer
Upper control arm
Lower control arm
Wheel knuckle, hub and bearing assembly
Disassembling the shock absorber assembly with the spring
Shock absorber assembly with spring
Upper arm
Upper arm bushing
Lower arm bushing
Rear stabilizer bar
Wheel cam
Lower arm
Wheel bearing and wheel hub
Wheel alignment lever
Rear stabilizer bar tie rod
Upper arm ball joint
Lower arm ball joint
Wheels and tires
Tyre specification
General information about tires and wheels
Image of tire pressure monitoring system
Tire Pressure Monitoring System (TPMS) Module
Operation of the TPMS system
TPMS indication on the instrument cluster
TPMS Inputs and Outputs
TPMS module diagnostics
TPMS control diagram
Inspection and testing of wheels
DTC Trouble Code Index
Element checks
Pinpoint tests
Low tire pressure sensor
Rear antenna for tire pressure monitoring system
Front antenna for tire pressure monitoring system
Dynamic suspension
Dynamic suspension specification
Location of dynamic suspension components
Pneumatic diagram
Air suspension operating modes
Special air suspension modes
Air suspension control unit
Air suspension diagnostics
Air suspension switch
Front and rear axle valve blocks
Receiver valve block
Compressor unit
Air chamber receiver
Altitude sensors
Muffler and air intake filter
Air main line
Air suspension control diagram
Inspection and verification
Table of signs of malfunction
DTC Trouble Code Index
Air Release Mode Exit Program
Releasing and raising pressure in the air suspension system
Air leaks
Ride height adjustments
Air suspension cylinder
Air suspension cylinder electromagnetic valve block
Rear air suspension solenoid valve block
Front air suspension solenoid valve block
Air suspension air filter
Air suspension muffler
Suspension height sensor
Air suspension pressure sensor
Rear shock absorber assembly with air spring
Rear air shock absorber
Air suspension compressor
Air suspension control module
Air Suspension Compressor Dryer
Front shock absorber assembly with air spring
Front air shock absorber
Cardan shaft
Cardan specification
Location of drive shaft components
Rear propeller shaft
Front Driveshaft — 2.7L Diesel
Front Driveshaft — 4.0L
Front Driveshaft — 4.4L
Rear drive axle
Rear Drive Axle Specification
General information about the rear differential
Open type rear differential disassembled
Operating principle of differential
Electronically controlled rear differential
Multi-plate clutch assembly
Electronic control unit for rear differential
Rear differential electronic control unit contacts
CAN bus messages
Terrain Response™ System
Maintenance and diagnostics
Electrically controlled rear differential control diagram
Inspection and verification
Dtc trouble code index
Transmission oil temperature sensor
Differential lock module
Assembled bridge
Rear axle housing support cushion
Bridge housing bearing
Draining and filling the differential with oil
Differential lock motor
Front drive axle
Front Drive Axle Specification
General information about the front differential
Front differential disassembled
Draining and filling the differential with transmission oil
Bridge beam bushing
Bridge Holder Bushing
Bridge cover bushing
Front axle assembly
Front axle housing support cushion
Axle tube
Front axle axles
Front Drive Axle Shaft Specifications
Front axle shaft components arrangement
Front axle joint
Front left drive shaft
Front right drive shaft
Left axle shaft seal
Right axle shaft seal
Outer constant velocity joint (CV joint)
Inner constant velocity joint (CV joint) boot
Outer constant velocity joint (CV joint) boot
Rear axle axles
Rear Drive Axle Shaft Specifications
Rear axle shaft components arrangement
Rear axle shaft
Rear axle bearing
Inner constant velocity joint (CV joint) boot
Outer constant velocity joint (CV joint) boot
Brake system
Brake system specifications
Inspection and testing of brakes
Checking the runout of the rear brake disc
Checking the runout of the front brake disc
Bleeding the brake system
Bleeding air from the brake system under pressure
Front Disc Brake Specification
Front disc brake device
Removal and installation the front brake disc
Removal and installation the front brake caliper
Removal and installation front brake pads
Rear Disc Brake Specification
Rear disc brake device
Rear Brake Caliper Support Plate
Removal and installation the rear brake disc
Removal and installation the rear brake caliper
Removal and installation rear brake pads
Parking brake
Parking brake specification
Location of units and parts
Parking brake switch
Drum brakes
Parking brake cables
Emergency release rope
Clutch Pedal Position Sensor
Parking brake indicators
Parking brake control unit
How the parking brake works
Handbrake control diagram
Inspection and check of the handbrake
DTC Trouble Code Index
Running-in of parking brake pads
Adjusting the parking brake pads and linings
Parking brake shoes
Left parking brake cable
Removal and installation the parking brake switch
Right parking brake cable
Parking Brake Actuator — 2.7L Diesel
Parking brake actuator — 4.0L/4.4L
Hydraulic brake
Hydraulic brake drive specification
Location of units and parts
Brake pedal
Master brake cylinder and reservoir
Internal construction of the tank
Brake fluid reservoir
Master brake cylinder
Brake pedal (automatic transmission)
Brake pedal and pedal bracket (automatic transmission)
Brake pedal and pedal bracket (manual transmission)
Vacuum brake booster
Vacuum Booster Specification
Location of units and parts — 4.4 l (right-hand)
Location of units and parts — 4.4 l (left-hand)
Location of units and parts — diesel 2.7 l
General information
Vacuum pump control diagram (4.0L and 4.4L)
Brake Vacuum Pump — 2.7L Diesel
Brake system vacuum pump — 4.0L/4.4L
Vacuum brake booster
Anti-lock braking system
ABS specification
Location of units and parts
DSC and HDC switch
Wheel speed sensors
Yaw and Lateral Acceleration Sensor
Steering wheel angle sensor
Control lamps
Hydraulic Control Unit (HCU)
HCU block diagram
ABS module
The principle of operation of the system
Anti-lock braking system diagram
ABS inspection and testing
Dtc trouble code index
Rear wheel speed sensor
Front wheel speed sensor
Removal and installation the ABS module
Steering
Location of units and components of the steering system
Inspection and verification
Table of signs of malfunction
DTC Trouble Code Index
Filling the RU amplifier system and removing air from it
Power steering system flush
Power steering specification
Location of units and parts of the power steering
Steering gear
Hydraulic distributor of the steering gear
How does a hydraulic power steering system work?
Power steering pump
High pressure tank and hose
Power Steering Pressure Test — 2.7L Diesel
Power Steering Pressure Test — 4.0L
Power Steering Pressure Test — 4.4L
Power Steering Fluid Reservoir — 2.7L Diesel
Power Steering Fluid Reservoir — 4.0L/4.4L
Steering wheel angle sensor
Pressure line from the pump to the steering gear
Removal the power steering pump
Power Steering Pump — 4.0L
Power Steering Pump — 4.4L
Power Steering Fluid Cooler — 2.7L
Power Steering Fluid Cooler — 4.0L/4.4L
Steering gear — 2.7L Diesel
Steering gear — 4.0L
Steering gear — 4.4L
Steering column
Location of steering gear components and parts
Steering gear housing
Steering link end
Transverse steering rod
Steering column specification
Steering column element arrangement
Upper part of the steering column with mechanical adjustment unit
Upper part of the steering column with electric adjustment unit
Intermediate shaft
Lower telescopic shaft
Steering column lock
Heated steering wheel
Steering column shaft
Lower steering column shaft
Removal and installation the steering column
Removal and installation the steering wheel
Multi-function steering column switch
Turn signal switch assembly
Windscreen wiper control switch assembly
Ignition switch
Steering column lock and ignition switch housing
Left steering column multifunction switch
Ignition switch
Right steering column multifunction switch
Power unit
Petrol engine 4.0L
Dimensions, clearances and correspondences of engine parts
Diagnostics and testing
Device and technical description
Cylinder Block Parts
Piston and connecting rod assembly
Intermediate shaft assembly
Front cover and coolant pump assembly
Oil cooler (if equipped) and filter assembly
Knock and oil pressure sensors
Crankshaft, oil pan and oil pump parts
Crankshaft and main bearings
Balance shaft assembly
Crankshaft seals and oil pump
Ladder structure of the engine assembly
Valve timing adjustment mechanism parts
Cylinder head parts
Lubrication system
Exhaust manifold
4.0L Engine Specification
Shaft of the engine dynamic balancing system
Removal and installation the intake manifold
Gas distribution
Removal and installation a floppy disk
Left timing chain hydraulic tensioner
Right timing chain hydraulic tensioner
Removal the engine
Engine installation
Rear crankshaft seal
Left cylinder head
Left camshaft drive cassette
Left valve cover
Left engine mount
Left exhaust manifold
Removal and installation the oil cooler
Removal and installation the oil pan
Removal and installation the oil pump
Front crankshaft seal
Front engine cover
Right cylinder head
Right camshaft drive cassette
Right valve cover
Right engine mount
Right exhaust manifold
Right camshaft
Intermediate shaft of camshaft drive
Cylinder block frame
Roller tappet of the camshaft
Draining and filling engine oil
Crankshaft pulley
Elements of the gas distribution mechanism
Petrol engine 4.4L
4.4l engine specification
Device and technical description
Cylinder Block Parts
Engine Information Location
Connecting rods and pistons
Crankshaft position sensor and knock sensor
Starter and engine cooling system
Crankshaft and oil pan parts
Valve timing adjustment mechanism parts
Cylinder head parts
Variable Valve Timing (VVT)
Lubrication system
Exhaust manifold
Disassembling the 4.4L engine
4.4L Engine Assembly
Removal the 4.4L Engine
Installing a 4.4L Engine
Variable Camshaft Control (VCT) Unit
Floppy disk
Rear crankshaft seal
Left cylinder head
Left valve cover
Left engine mount
Left camshafts
Left exhaust manifold
Oil cooler
Oil sump
Oil pump
Crankshaft main bearing housing
Front crankshaft seal
Front engine cover
Right valve cover
Right engine mount
Right camshafts
Right exhaust manifold
Checking and adjusting valve clearance
Draining and filling engine oil
Crankshaft pulley
Elements of the gas distribution mechanism
Diesel engine 2.7L
2.7l engine specification
Device and technical description
Cylinder Block Parts
Piston cooling nozzles
Engine Information Location
Connecting rods and pistons
Crankshaft position sensor
Starter and engine cooling system
High pressure fuel pump
Crankshaft and oil pan parts
Valve timing adjustment mechanism parts
Cylinder head parts
Lubrication system
Exhaust manifold
Disassembling the 2.7L engine
2.7L Engine Assembly
Removal 2.7L engine with automatic transmission
Removal a 2.7L engine with manual transmission
Installing a 2.7L engine with automatic transmission
Installing a 2.7L engine with manual transmission
Floppy disk
Rear crankshaft seal with retaining plate
Rear camshaft seal
Valve timing belt cover
Left cylinder head
Left valve cover
Left engine mount
Left camshafts
Left exhaust manifold
Oil cooler
Oil sump
Oil pump
Flywheel
Front crankshaft seal
Front camshaft seal
Right cylinder head
Right valve cover
Right engine mount
Right exhaust manifold
Right camshaft
Timing belt
Oil pump strainer and suction tube
Draining and filling engine oil
Extended oil pan section
Engine cooling
Specification 4.0L
Specification 4.4L
Specification 2.7L
Exploded view of the 4.0L cooling system
Exploded view of the 4.4L cooling system
Exploded view of the 2.7L cooling system
Operating principle of the 4.0L engine cooling system
Operating principle of the 4.4L engine cooling system
Operating principle of the 2.7L engine cooling system
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Diagnostics and testing 2.7L
Measuring pressure in the cooling system 4.0L
Measuring pressure in the cooling system 4.4L
Measuring pressure in the cooling system 2.7L
Draining liquid and filling with vacuum 4.0L
Draining liquid and filling with vacuum 4.4L
Draining liquid and filling with vacuum 2.7L
Draining and filling coolant and bleeding air 4.0L
Draining and filling coolant and bleeding air 4.4L
Draining and filling coolant and bleeding 2.7L
Cooling Fan 4.0L
Cooling Fan 4.4L
Cooling Fan 2.7L
Engine Coolant Level Sensor 4.0L
Engine Coolant Level Sensor 4.4L
Engine Coolant Level Sensor 2.7L
Cooling Fan Shroud 4.0L
Cooling Fan Shroud 4.4L
Cooling Fan Shroud 2.7L
Coolant pump 4.0L
Coolant pump 4.4L
Coolant pump 2.7L
Removal and installation a 4.0L radiator
Removal and installation a 4.4L radiator
Removal and installation a 2.7L radiator
Cooling system expansion tank 4.0L
Expansion tank for cooling system 4.4L
Cooling system expansion tank 2.7L
Removal and installation thermostat 4.0L
Removal and installation thermostat 4.4L
Fuel supply
Specification 4.0L
Specification 4.4L
Specification 2.7L
Specification Turbocharger
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Device and technical description Turbocharger
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Diagnostics and testing 2.7L
Diagnostics and testing Turbocharger
Throttle body gasket
Fuel injector 4.0L
Fuel injector 2.7L
Fuel manifold 4.0L
Air intake flap 2.7L
Fuel distribution line 2.7L
Fuel Pump — Range: 2007->CURRENT
Fuel Pump — VIN Range: SALLA000304->2006
Turbocharger inlet manifold
Removal and installation a turbocharger
Bleeding air from the low pressure fuel system
Fuel Filter Condensate Drain Valve 2.7L
Emptying the fuel tank
Checking the fuel system pressure 2.7L
Checking the fuel system pressure 4.0L
Checking the fuel system pressure 4.4L
Relieving pressure in the fuel supply system 4.0L
Relieving pressure in the fuel supply system 4.4L
Drive units
Tightening torque specifications
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Diagnostics and testing 2.7L
Drive Belt Tensioner 4.0L
Drive Belt Tensioner 4.4L
Drive Belt Tensioner 2.7L
Cooling Fan Belt Tensioner 4.4L
4.0L Drive Belt Idler Pulley
4.4L Drive Belt Idler Pulley
Intermediate pulley drive belt 2.7L
Cooling Fan Belt 4.0L
Accessory Drive Belt 4.0L
Accessory Drive Belt 4.4L
Accessory Drive Belt 2.7L
Launch system
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Diagnostics and testing 2.7L
Removal and installation the starter 4.0L
Removal and installation the starter 4.4L
Removal and installation the starter 2.7L
Starter Solenoid 4.0L
Starter Solenoid 4.4L
Ignition system
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Ignition Coil 4.0L
Ignition coil 4.4L
Spark plugs 4.0L
Spark plugs 4.4L
Glow Plug Device 2.7L
Diagnostics and testing of glow plugs
Glow Plug Module
Glow Plug Relay
Glow plugs
Emission reduction
Specifications
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Diagnostics and testing 2.7L
Positive Crankcase Ventilation Valve 4.0L
Positive Crankcase Ventilation Valve 4.4L
Exhaust gas recirculation valve 4.0 L
Exhaust gas recirculation valve 4.4 L
Air filtration
Specification
Device and technical description 4.0L
Device and technical description 4.4L
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Diagnostics and testing 2.7L
Air filter 4.0L
Air filter 4.4L
Air filter 2.7L
Air intake resonator 4.0L
Air intake resonator 4.4L
Charge Air Cooler 2.7L
Air Filter Element 4.0L
Air Filter Element 4.4L
Air Filter Element 2.7L
Fuel vapor control
Device and technical description 4.0l
Device and technical description 4.4l
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Checking for leaks 4.0 L
Checking for leaks 4.4L
Evaporative Evaporative Canister Ventilation Filter 4.0L
Evaporative Emission Canister Ventilation Filter 4.4L
Carbon Filter Purge Valve 4.0L
Carbon Filter Purge Valve 4.4L
Fuel Tank Leak Collection Pump 4.0L
Fuel Tank Leak Collection Pump 4.4L
Carbon Filter Vapor Control System 4.0L
Carbon Filter Vapor Control System 4.4L
Fuel Tank Leakage Collection Pump Filter 4.0L
Fuel Tank Leakage Collection Pump Filter 4.4L
Electronic control part
Specification 4.0L
Specification 4.4L
Specification 2.7L
Device and technical description 4.0L
Engine Control Module (ECM) 4.0L
Accelerator Pedal Position Sensor (APP) 4.0L
Oxygen Sensors 4.0L
Knock Sensors 4.0L
Crankshaft Position and Speed Sensor 4.0L
CMP, ECT, Temperature and other sensors 4.0L
Speed control 4.0L
Generator, injectors and ignition 4.0L
Control relay 4.0L
ECM (Engine Control Unit) Correction 4.0L
Mounting box and power supply 4.0L
Device and technical description 4.4L
Engine Control Module (ECM) 4.4L
Shaft Position and Temperature Sensors 4.4L
Knock Sensors 4.4L
Electronically controlled throttle 4.4L
Accelerator Pedal Position Sensor (APP) 4.4L
Oxygen sensors 4.4L
Generator, injectors and ignition 4.4L
Relays and control valves 4.4L
ECM correction (engine control module) 4.4L
Device and technical description 2.7L
Engine Control Module (ECM) 2.7L
Shaft Position and Temperature Sensors 2.7L
Control valves 2.7l
Electronically controlled injectors 2.7L
EGR system 2.7L
Accelerator Pedal Position Sensor (APP) 2.7L
2.7L Diesel Particulate Filter Control
Generator and central junction box 2.7L
Diagnostics and testing 4.0L
DTC 4.0L Trouble Code Index
Diagnostics and testing 4.4L
DTC 4.4L Trouble Code Index
Diagnostics and testing 2.7L
DTC 2.7L Trouble Code Index
Engine Control Module Cooling Fan 4.0L
Engine Control Module Cooling Fan 4.4L
Engine Control Module Cooling Fan 2.7L
Engine Oil Pressure (EOP) Sensor 4.0L
Engine Oil Pressure (EOP) Sensor 4.4L
Engine Oil Pressure (EOP) Sensor 2.7L
Manifold Absolute Pressure (MAP) Sensor 4.4L
Manifold Absolute Pressure (MAP) Sensor 2.7L
Mass Air Flow (MAF) Sensor 4.0L
Mass Air Flow (MAF) Sensor 4.4L
Mass Air Flow (MAF) Sensor 2.7L
Throttle Position Sensor (TP) 4.0L
Crankshaft Position Sensor (CPS) 4.0L
Crankshaft Position Sensor (CPS) 4.4L
Crankshaft Position Sensor (CPS) 2.7L
Camshaft Position Sensor (CMP) 4.0L
Camshaft Position Sensor (CMP) 4.4L
Camshaft Position Sensor (CMP) 2.7L
Oil Temperature Sensor 4.0L
Oil temperature sensor 4.4L
Oil temperature sensor 2.7L
Engine Coolant Temperature Sensor 4.0L
Engine Coolant Temperature Sensor 4.4L
Engine Coolant Temperature Sensor 2.7L
Knock sensor left (KS) 4.0L
Knock sensor right (KS) 4.0L
Knock Sensor (KS) 4.4L
Intake Air Temperature (IAT) Sensor 2.7L
Exhaust Gas Temperature Sensor 2.7L
Fuel Temperature Sensor 4.4L
Fuel Temperature Sensor 2.7L
Intake Manifold Tuning (IMT) Valve 4.0L
Left catalytic converter sensor 4.0L
Left catalytic converter sensor 4.4L
Left Heated Oxygen Sensor (HO2S) 4.0L
Left Heated Oxygen Sensor (HO2S) 4.4L
Crankshaft Position Sensor Pulse Wheel 2.7L
Engine Control Module 4.0L
Engine Control Module 4.4L
Engine Control Module 2.7L
Car gearbox
Automatic transmission specification 4.0L
Automatic transmission specification 4.4L
Automatic transmission specification 2.7L
Diagnostics and testing of automatic transmission 4.0L
Removal and installation of automatic transmission 4.0L
Removal and installation of automatic transmission 2.7L
Automatic transmission control specifications
2.7L Manual Gearbox Specification
Removal a 2.7L manual transmission
Installing a 2.7L Manual Transmission
Clutch
Clutch specification
Clutch device and technical description
Slave and pressure plates of the clutch
Guide bearing
Clutch master cylinder
Clutch pedal
Clutch slave cylinder
All-wheel drive systems
Specifications
The device and technical description of the transfer case
Transfer case — sectional view
Transfer case housings and pumps
Interaxle differential assembly
Multi-plate clutch assembly
Transfer Case Control Module
Transfer Case Control Module Input Signals
Transfer Case Control Module Output Signals
Maintenance and diagnostics
The principle of operation of the system
Diagnostics and testing
Low/High Range Sensor
Four-wheel drive (4WD) control module
Transfer case shift motor
Transfer case clutch solenoid
Transfer case
Specification
Transfer case removal 4.0L
Installing a 4.0L Transfer Case
Transfer case removal 4.4L
Installing a 4.4L Transfer Case
Transfer case removal 2.7L
Installing a 2.7L Transfer Case
Transfer Case Rear Output Shaft Seal 2.7L
Transfer Case Rear Output Shaft Seal 4.0L
Transfer Case Rear Output Shaft Seal 4.4L
Transfer Case Primary Shaft Seal 2.7L
Transfer Case Primary Shaft Seal 4.0L
Transfer Case Primary Shaft Seal 4.4L
Transfer Case Front Output Shaft Seal 2.7L
Transfer Case Front Output Shaft Seal 4.0L
Transfer Case Front Output Shaft Seal 4.4L
Exhaust system
Specification 4.0L
Specification 4.4L
Specification 2.7L
Device and technical description 4.0L
Device and technical description 4.4L
Device and technical description 2.7L
Diesel Particulate Filter (DPF) 2.7L
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Diagnostics and testing 2.7L
Removal and installation the muffler 4.0L
Removal and installation the muffler 4.4L
Rear Exhaust Pipe 4.0L
Rear Exhaust Pipe 4.4L
Rear Exhaust Pipe 2.7L
Left catalytic converter 4.0L
Left catalytic converter 4.4L
Right catalytic converter 4.0L
Right catalytic converter 4.4L
Removal and installation of the exhaust system 4.0L
Removal and installation of the exhaust system 4.4L
Diesel Particulate Filter 2.7L
Fuel tank and lines
Specification 4.0L
Specification 4.4l
Specification 2.7l
Device and technical description 4.0L
Fuel tank assembly 4.0l
Fuel tank filler neck 4.0L
Device and technical description 4.4L
Fuel tank assembly 4.4l
Filler Nipple Assembly 4.4L
Device and technical description 2.7L
Fuel tank assembly 2.7L
Fuel filter 2.7L
Fuel tank filler neck 2.7L
Fuel Cooler 2.7L
Diagnostics and testing 4.0L
Diagnostics and testing 4.4L
Diagnostics and testing 2.7L
Fuel tank filler neck 4.0L
Fuel tank filler neck 4.4L
Fuel tank filler neck 2.7L
Fuel Pump Module 4.0L
Fuel Pump Module 4.4L
Fuel Pump Module 2.7L
Removal and installation the fuel tank 4.0L
Removal and installation the fuel tank 4.4L
Removal and installation the fuel tank 2.7L
Acceleration control
Accelerator Pedal Specifications
The device and technical description of the accelerator 4.0L
The device and technical description of the accelerator 4.4L
The device and technical description of the accelerator 2.7L
Removal and installation the accelerator pedal
Cruise control device for gasoline engine
Diesel Engine Cruise Control Device
Electrical equipment
Climate control
Specification
Removal and installation of the storage chamber
Removal and installation the cabin filter
Heating and ventilation device and description
Diagnostics and testing of heating and ventilation
Blower fan electric motor
Air Conditioning Specification
Air conditioning diagnostics and testing
Removal and installation the receiver dryer
Removal and installation the evaporator core
The device and description of climate control elements
Solar radiation intensity sensor
Interior temperature sensor
Outside air temperature sensor
Assembled microclimate controls
Instruments and control lamps
The structure and description of the instrument panel
Instrument cluster warning lights
Analog instrument cluster instruments
Diagnostics and testing of the instrument panel
Removal and installation the instrument panel
The device and description of the sound signal
Information and Message Center
Information display
User settings and on-board computer
Tire Pressure Warning Module
Parking assistance device and description
Calculating the distance to obstacles
Parking assistance diagnostics and testing
Parking assistance speaker
Rear interior parking assistance sensor
Rear exterior parking assistance sensor
Parking assistance system module
Front interior parking assistance sensor
Front exterior parking assistance sensor
Battery and charging system
Battery specification
Diagnostics and testing of the charging system
Battery and wires
Removal and installation the battery
Shelf for additional battery
Battery installation shelf
Generator and voltage regulator specification
The device and technical description of the generator 4.0L
The device and technical description of the generator 4.4L
The device and technical description of the generator 2.7L
Removal and installation the 4.0L generator
Removal and installation the generator 4.4L
Removal and installation a 2.7L generator
Information system
Diagnostics and testing of the audio system
The device and technical description of the audio system
Removal and installation the audio unit
Removal and installation the audio system amplifier
The device and technical description of antennas and amplifiers
The device and technical description of the speakers
Rear side body panel speaker
Rear door speaker
Speaker on the rear tailgate
Front door speaker
Instrument cluster speaker
Device and technical description of the video system
Diagnostics and testing of the video system
Removal and installation a DVD video player
Removal and installation the display
Lighting and headlights
Outdoor Lighting Specification
Device and technical description of outdoor lighting
Central switching unit
Light switch
Headlights assembly
Adaptive headlights (AFS)
Automatic control and headlight leveling
Front fog lights
Rear light unit
Other elements of outdoor lighting
Outdoor Lighting Control Scheme
Diagnostics and testing of automatic headlights
Diagnostics and testing of rear fog lights
Diagnostics and testing of rear lights
Diagnostics and testing of headlight beam adjustment
Diagnostics and testing of front fog lights
Diagnostics and testing of brake lights
Diagnostics and testing of direction indicators
Diagnostics and testing of headlights
Diagnostics and testing of reversing lights
Diagnostics and testing of trailer lights
Adaptive Front Lighting Module
High-mounted brake light
Tail light assembly
Side turn signal lamp
Front fog light
Brake light switch
Headlight switch
Headlight adjustment
Removal and installation the headlight assembly
Interior Lighting Specification
Interior lighting device and technical description
Diagnostics and testing of interior lighting
Daytime Running Lights (DRL)
Power distribution
Specification of the communication network of modules
The device and technical description of the communication network
Diagnostics and testing of communication network
Battery Junction Box (BJB) 4.0L
Battery Junction Box (BJB) 4.4L
Central Junction Box (CJB)
Wiring Harness Specifications
Body Wiring Harness — Cars up to 12/2006
Body Wiring Harness — Vehicles from 01/2007
Tailgate Wiring Harness
2.7L Engine Wiring Harness
4.0L Engine Wiring Harness
4.4L Engine Wiring Harness
Electronic Function Group
The device and technical description of the anti-theft system
Anti-theft system antenna
Anti-theft alarm sound signal with battery
Hood switch
The device and technical description of the navigation system
Diagnostics and testing of the navigation system
Pinpoint tests of the navigation system
Navigation system antenna
CD navigation system playback unit
Navigation system display module
Navigation system amplifier
Cellular Phone System (prior to 2009 model year)
Telephone System Operation (Pre-2009 Model Year)
Voice command recognition (up to 2009 model year)
Bluetooth (before 2009 model year)
Telephone system control diagram (before 2009)
Cellular Phone System (2009 model year onwards)
Bluetooth (since 2009 model year)
Telephone System Operation (2009 Model Year Onwards)
Telephone system control diagram (since 2009)
Diagnostics and testing of a cell phone
Pinpoint tests of a cell phone
Transceiver module
Driver Seat Module (DSM)
Body and coating
Body elements
Specification
Mudguard
Motor protection
Removal and installation the wing
Lift-up luggage compartment door
Alignment of the lifting luggage compartment door
Interior and body trim
Interior trim specification
Upper B-pillar trim panel
Upper C-pillar trim panel
Engine Cover 2.7L
Engine Cover 4.0L
Engine Cover 4.4L
Lower B-pillar trim panel
Lower C-pillar trim panel
Removal and installation ceiling trim
Rear body side trim panel
Rear Door Trim Panel
Rear Tailgate Trim Panel
Front door frame trim panel
Front door trim panel
Lifting tailgate trim panel
Door sill trim panel
D-pillar trim panel
A-pillar trim panel
Rear window molding
Rear side body panel molding
Left A-pillar molding
Front fender trim
Radiator grille
Mirrors and glasses
The structure and technical description of rear view mirrors
Diagnostics and testing of rear view mirrors
Removal and installation interior mirror
Removal and installation the outside mirror
Removal and installation the outside mirror glass
Glass specification
The device and technical description of glass and mechanisms
Rear side window glass
Rear door window glass
Front door window glass
Glass of the window of the lifting tailgate
Rear door window lifter and electric motor
Glass roof panel
Fixed section of rear door window
Seats
Specification
The structure and technical description of the seats
Manual adjustment of front seats
Front seats with electrical adjustment
Driver's seat with memory adjustments
Position of mirrors when reversing
Steering column adjustment
Seat Memory Controller
Heated seats
Seat control system diagram
Diagnostics and testing of seats
Index of DTC codes
40/20/40 split rear seat
60/40 split rear seat
Front Seat Cushion Heater Mat
Front Seat Back Heating Mat
Seat guide
Front seat cushion upholstery
Third Row Seat Cushion Trim
Rear seat back upholstery with 40/20/40 split
Rear seat back upholstery with 60/40 split
Front seat back upholstery
Third Row Seat Back Upholstery
Front seat
Front Seat Position Control Switch
Front seat cushion
Third Row Seat Cushion
Third row seat
Rear seat cushion cover with 40/20/40 split
Rear seat cushion cover with 60/40 split
Front seat tilt motor
Front seat rail electric motor
Front seat height adjustment motor
Instrument panel and console
Instrument cluster specification
The device and technical description of the instrument panel
Removal and installation the instrument panel 4.0L
Removal and installation the instrument panel 4.4L
Removal and installation the instrument panel 2.7L
Switch block on the instrument panel console
Floor console top panel
Upper section of the instrument panel
Aligning the counter part of the rear trunk door lock
Instrument panel console
Removal and installation the floor console
Glove compartment
Cooled compartment
Central reinforcing element of the instrument panel
Handles and locks
Specifications
Rear door latch
Front door latch
Rear door outer handle
Front door exterior handle
Adjusting the latch striker
Hood Latch Release Handle
Door lock cylinder
Ignition lock cylinder
Windshield wipers and washers
Specification
Windshield washer reservoir
Rain intensity sensor
Windshield washer pump
Headlamp washer pump
Rear wiper lever
Front wiper lever
Headlight washer nozzle
Sunroof and bumpers
The structure and technical description of the roof hatch
Roof hatch operation
Sunroof Control Circuit
Sunroof diagnostics and testing
Checking the position of the roof hatch
Removal and installation the roof hatch
Roof hatch module
Sunroof glass
Sunroof drive electric motor
Rear bumper cover
Front bumper cover
Removal and installation the front bumper
Safety system
Seat Belt Specifications
Rear seat belt lock with seat 40/20/40
Rear seat belt buckle with seat 60/40
Front seat belt buckle
Right rear seat belt buckle with seat 40/60
Center seat belt retractor mechanism 40/20/40
Center seat belt retractor mechanism 60/40
Diagnostics and testing of the seat belt system
Auxiliary Restraint System Specification
B-Pillar Side Impact Sensor
C-pillar side impact sensor
Front impact sensor
Side airbag module
Driver airbag module
Passenger airbag module
Clock spring
Body repairs
General information about body repair
Protection against car body corrosion
Eliminating the causes of water penetration
Checking the dimensions and tolerances of the body and frame
Technological roof panels
Removal and installation the roof panel
Repair of front end elements
Specification
Rear section of the fender apron panel reinforcement
Wing Apron Panel Closing Panel
Sheet metal front elements
Hood Latch Panel
Wing Apron Panel
Front spar
Front cross member
Front wheel arch
Front section of the fender apron panel reinforcement
Wing Apron Panel Section
Front side member section
Front wheel arch section
Reinforcement of the wing apron panel
Reinforcement of the front wheel arch
Repair of back elements
Sheet metal elements of the rear
Inner D-pillar bottom panel
Rear side interior panel
Rear left section of rear side panel
Rear cross member
Rear outer wheel arch
Back panel
D-pillar closing panel
Rear side panel of the body
Rear light mounting panel
Water drain panel
Rear spar section
Rear floor panel section
Side panel repair
Removal and installation side panels
A-pillar outer panel
External panel of the B-pillar
Bottom trim panel
Front section of the side panel
A-pillar reinforcement
B-pillar reinforcement
Frame and body mount
Specification
Removal and installation the rear crossmember
Removal and installation of the body of a gasoline car
Removal and installation of a diesel car body
Range Rover 3
General information
Using the manual
How to use this guide
Diagnostic tool (scanner) Testbook
Repair and restoration work and replacement of components
Abbreviations and symbols
Precautionary measures
General warnings
Safe working practices
Environmental protection measures
Safety precautions when handling fuel
Precautions when working with electrical equipment
Safety precautions when working with the airbag system
Precautions when working with the air conditioning system
Repair techniques
General recommendations when performing plumbing work
Ball and roller bearings
Oil seals
Joints and butt surfaces
Parts that protect threaded connections from loosening
Parts with cylindrical threads
Designations of bolts and nuts
Flexible pipes and hoses
Using roller stands to determine braking forces
Replacing SRS components after deployment
Body repair
Car body lifting
Towing a car
Car transportation
Identification codes
Vehicle Identification Number
Location and locations of unit identification numbers
Specifications
TD V6 Diesel Engine
V8 petrol engine
Engine power supply system
Engine cooling system
Transfer case
Automatic transmission
Cardan shafts, drives and gearboxes
Steering system
Front and rear suspension
Brake system
Wheels and tires
Air conditioner
Electrical equipment
Dimensions and weight of the car
Tightening torques
Technical support
TD V6 Diesel Engine
V8 petrol engine
Emission Control Systems
TD V6 Engine Management System
V8 Engine Management System
Fuel supply system
Cooling system
Exhaust and intake manifolds and exhaust system
Transfer case
Automatic transmission TD V6
V8 Automatic Transmission
Cardan shafts
Front and rear gearboxes
Steering system
Front suspension
Rear suspension
Brake system
Airbag system
Car body
Air conditioning system
Electrical equipment
Materials
Filling tanks
Operating fluids
Concentration of aqueous antifreeze solution
Lubrication system
Sealants
Maintenance
View of the engine compartment of a car with a Td6 diesel engine
View of the engine bay of a car with a V8 engine
Checking seats and seat belts
Lamps, sound signal and alarms
Windscreen wiper and washers
Wheels and tires
Brake pads, discs and brake calipers
Filter elements
Cooling system
Attachment drive belt
Working fluid tanks
Rechargeable battery
TD V6 Engine Oil and Oil Filter
V8 Engine Oil and Oil Filter
TD V6 Engine Automatic Transmission Fluid
V8 Automatic Transmission Fluid
Hoses, pipes and wiring harnesses
Inspection of elements
Testing on the bench and during road tests
Power unit
Diesel engine TD6
Valve timing — checking and adjustment
Checking oil pressure
Intake and exhaust camshafts
Crankshaft pulley
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Cylinder head gasket
Hydraulic compensators
Valve cover gasket
Soundproof engine casing
Upper engine casing
Removal and installation the engine
Electrovacuum valve of the control system
Rear engine mount
Left engine mount
Right engine mount
Torque converter drive disc
Oil filter head gasket
Oil filter
Oil pickup tube with mesh filter
Oil pump
Engine sump gasket
Oil pressure contact sensor
Engine Oil Cooling Heat Exchanger Gasket
Timing gear cover
Gas distribution gear cover gasket
Piston group
Replacing connecting rod bearings
Checking piston protrusion with cylinder head removed
Cylinder head
Cylinder head overhaul
Leading disk
Oil pump overhaul
Oil pan gasket
Overhaul of the timing gear cover
Intake Manifold Gaskets
Exhaust manifold gaskets
Petrol engine V8
Checking oil pressure
Crankshaft pulley
Front crankshaft oil seal
Rear crankshaft oil seal
Left cylinder head gasket
Right cylinder head gasket
Left cylinder head valve cover gasket
Right cylinder head valve cover gasket
Soundproof engine casing
Left camshaft position control valve (VCC)
Right camshaft position control valve (VCC)
Valve timing controller (VCC). Left head
Valve timing controller (VCC). Right head
Engine and attachments — removal and installation
Rear engine mount
Left engine mount
Right engine mount
Torque converter drive disc
Oil filter
Oil dipstick tube
Oil receiver with mesh filter
Oil pump
Removal the lower part of the oil pan
Oil pan gasket
Antifoam
Oil pressure contact sensor
Timing chain drive with sprocket adjustment
Upper front timing cover right cylinder head
Upper front timing cover left cylinder head
Lower timing belt cover
Piston group
Connecting rod bearings
Overhaul of the crankshaft pulley
Overhaul of the front crankshaft oil seal
Crankshaft and main bearings
Overhaul of the rear crankshaft oil seal
Cylinder head gasket
Cylinder head overhaul
Valve cover gasket
Variable Camshaft Control (VCC)
Oil pickup tube with mesh filter
Oil pump overhaul
Bottom of the tray gasket
Oil pan gasket overhaul
Upper timing belt cover
Overhaul of the lower timing cover
Timing chain and chain shoes
Distribution pipe hoses with cooling pump
Intake Manifold Gaskets
Emission reduction TD6
Positive crankcase ventilation valve
Exhaust Gas Recirculation (EGR) Valve
EGR solenoid valve
Thermostatic expansion valve (EGR)
Exhaust Gas Recirculation (EGR) Cooler
Emission reduction V8
Fuel vapor canister purge solenoid valve
Fuel vapor absorber
Secondary Air Injection (SAI) Valve
Secondary Air Injection (SAI) Pump Relay
Supplementary Air Injection (SAI) Pump
Fuel Tank Leakage Monitoring Unit (DMTL Unit)
Catalytic converter
Heated oxygen sensor before the neutralizer
Heated oxygen sensor after the neutralizer
Engine management TD6
Engine Control Module (ECM)
Relay: Integrated Ignition and Fuel Control Unit
Coolant Temperature (ECT) Sensor
Crankshaft Position Sensor (CKP)
Camshaft Position (CMP) Sensor
Mounting box cooling fan
Temperature sensor in the junction box
Air cleaner filter element
Accelerator Pedal Position Sensor (APP)
Sensors: Fuel Temperature Sensor (EFT)
Low fuel pressure sensor
High fuel pressure sensor
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor
High pressure fuel pump
Turbocharger
Turbocharger air intake duct
Intercooler for charge air
Boost Pressure Control Solenoid Valve
Boost pressure sensor
Fuel pressure regulator
Nozzle
High pressure tubes
Glow plugs
Electronic glow plug control unit
Accelerator pedal position sensor
Engine management V8
Spark plugs
Ignition coil relay
Ignition coils — set
Cover of ignition coils of the left row
Right Row Ignition Coil Cover
Engine Control Module (ECM)
Relay: Ignition and fuel system control unit
Coolant Temperature (ECT) Sensor
Crankshaft Position Sensor (CKP)
Camshaft Position (CMP) Sensor Left Cylinder Head
Camshaft Position (CMP) Sensor Right Cylinder Head
Knock sensor (KS) left
Knock sensor (KS) right
Temperature sensor in the junction box
Air cleaner housing
Air filter element
Air flow sensor hose with throttle body
Accelerator Pedal Position Sensor (APP)
Mass Air Flow (MAF) and Air Temperature (IAT) Sensors
Throttle body
Fuel rail: removal and installation
Injectors (set)
Accelerator pedal position sensor
Fuel supply TD6 engine
Checking the pressure in the low pressure line
Removal fuel from the fuel tank
Fuel filter
Replacing the heat transfer element of the fuel cooler
Fuel pump located in the fuel tank
Auxiliary fuel transfer pump
Removal and installation the fuel tank
Left fuel tank inspection hole
Fuel supply V8 engine
Relief of residual pressure
Checking the fuel system pressure
Removal fuel from the fuel tank
Main fuel cleaning filter
Fuel vapor separator
Fuel pump located in the fuel tank
Removal and installation the fuel tank
Filler pipe
Left fuel tank inspection hole
Engine cooling TD6
Draining the coolant, flushing the system and filling
Viscous fan clutch
Removal and installation the radiator
Removal and installation the thermostat
Coolant pump and thermostat
Engine cooling V8
Draining the coolant, flushing the system and filling
Viscous fan clutch
Cooling system distribution pipe
Distribution pipe tubes with cooling pump
Cooling system jacket cover gasket
Removal and installation the radiator
Removal and installation the thermostat
Coolant pump gasket
Exhaust system TD6
Exhaust system and suspension elements
Intake pipe
Intermediate pipe
Exhaust pipe with muffler
Intake Manifold Gaskets
Exhaust manifold gaskets
Exhaust system V8
Exhaust system and suspension elements
Front pipe
Intermediate pipe
Exhaust pipe with muffler
Intake Manifold Gaskets
Right exhaust manifold gaskets
Left exhaust manifold gaskets
Transfer case
Draining and filling the working fluid
Removal and installation of the TD6 transfer case
Removal and installation a V8 transfer case
Input shaft seal
Front output shaft seal
Rear output shaft seal
Transfer case fuse in the electronic control unit
Vibration Damper TD6
Transfer case electronic control unit
Gear ratio control actuator
Automatic gearbox GM-5L40-E
Draining and filling the working fluid
Checking and adjusting the gear selector cable
Gear selector lever
Gear selector lever handle
Assembling the gear selector lever and cable
Starter interlock switch
Gear selector shaft seal
Torque Converter Lock-Up Clutch Electromagnet
Gear shift solenoid
Electronic control unit
Solenoid valve wiring harness
Intermediate shaft speed sensor current collector
Current collector of the primary shaft speed sensor
Torque converter seal
Automatic transmission and torque converter
Removal and installation of automatic transmission assembly with transfer case
Rear extension housing seal
Automatic transmission oil pan gasket
Automatic transmission fluid filter
Automatic transmission cooler
Automatic transmission valve block
Pressure control solenoid valve
Automatic gearbox ZF 5HP24
Draining and filling the working fluid
Checking and adjusting the gear selector cable
Gear selector lever
Gear selector lever handle
Assembling the gear selector lever and cable
Starter interlock switch
Gear selector shaft seal
Gear shift solenoid
Electronic control unit
Solenoid valve wiring harness
Intermediate shaft speed sensor current collector
Torque converter seal
Automatic transmission and torque converter
Removal and installation of automatic transmission assembly with transfer case
Rear gearbox seal
Automatic transmission oil pan gasket
Automatic transmission fluid filter
Automatic transmission fluid cooler
Automatic transmission cooler thermostat
Automatic transmission valve block
Chassis
Drive shafts
Front left drive shaft
Front right drive shaft
Protective cover for CV joint outer front
Protective cover for CV joint inner
Front right drive shaft seal
Differential cover with drive shaft bearing support
Differential cover sealing ring
Rear drive shaft
Protective cover for CV joint outer rear
Protective cover for CV joint rear inner
Front cardan shaft
Rear cardan shaft
Rear intermediate support
Main gear
Draining and filling the rear differential housing oil
Final drive with differential assembly
Rear differential case gasket and cover
Rubber bushing of the main gear support
Rubber bushing of the main gear support rear
Main gear shank seal
Differential output shaft seal
Front axle gear
Draining and filling the front differential oil
Final drive with differential assembly TD6
Final drive with differential assembly V8
Differential output shaft seal
Main gear shank seal
Steering
Bleeding the power steering
Checking and adjusting the front wheel alignment angles
Wheel alignment angles
Checking the pressure in the hydraulic system TD6
Checking the hydraulic pressure in the V8
Power steering rack TD6 (left-hand drive)
Power steering rack V8 (left-hand drive)
Steering rack with power steering v8 (right-hand drive)
Power steering rack TD6 (right-hand drive)
TD6 Working Fluid Cooler
V8 Working Fluid Cooler
Power Steering Pump TD6
V8 Power Steering Pump
Steering column assembly
Steering Angle Sensor / Steering Column
Upper steering column pads complete with column
Multifunctional control lever
Ball joint of steering rod
Steering wheel
Steering wheel airbag control unit
Electronic Control Unit (ECU) for heated steering wheel
Front suspension
Bleeding and filling the air suspension system with air
Setting up the air suspension system
Anti-roll bar
Anti-roll bar struts
Lower control arm ball joints
Pneumatic elastic element assembly
Wheel hub
Wheel hub bearing
Lower arm
Lower arm bushing
Body height sensor
Transverse steering rod
Tie rod bushings
Receiver
Electronic control unit for air suspension
Compressor unit
Pressure regulator unit
Bypass valve
Rear suspension
Bleeding and filling the air suspension system with air
Wheel hub
Upper hinge
Bottom hinge
Wheel hub bearing
Pneumatic elastic element
Removal and installation the shock absorber
Anti-roll bar
Transverse steering rod
Upper control arm bushings
Front lower control arm bushings
Rear lower control arm bushings
Anti-roll bar struts
Lower control arm assembly
Upper control arm assembly
Rear subframe bushings
Body height sensor
Bypass valve
Safety valve
Brake system
Checking the wear and runout of the front brake disc
Checking the wear and runout of the rear brake disc
Bleeding the brake system
Adjusting the parking brake
Front brake disc
Rear brake disc
Pre-pressure pump
Brake system reservoir
Master brake cylinder — tandem
Brake pedal assembly
Parking brake lever assembly
Parking brake cables
Parking brake indicator switch
Front brake pads
Rear brake pads
Front brake pad wear sensor
Rear brake pad wear sensor
Rear drum brake pads
Pneumatic booster assembly
Vacuum pump TD6
Electronic control unit ABS
ABS Front Wheel Speed Sensor
Rear wheel speed sensor
ABS pressure regulator unit
ABS Pressure Regulator Pressure Sensor
Dynamic stability control system sensor
Body and coating
Passenger safety
Front seat belt
Rear middle seat safety belt
Rear seat belt
Front seat belt pretensioner
Steering Wheel Airbag Module
Front passenger airbag module
Airbag module (rear curtain)
Side impact sensor
Emergency Shutdown Unit (SRS)Battery Pack
Rotary current collector
Front Door Airbag Module
Front curtain airbag
On-Board Diagnostic Unit (DCU)
Front seat belt pretensioner triggering in vehicle
Front seat belt pretensioner triggering outside the vehicle
Steering wheel airbag deployment outside the vehicle
Front passenger airbag deployment in a car
Deployment of the front passenger airbag outside the vehicle
The SRS unit on the vehicle is activated
Activation of the SRS unit outside the vehicle
Airbag deployment (side impact) on a car
Airbag deployment (side impact) outside the vehicle
Deployment of the front curtain airbag in the car
Deployment of the front curtain airbag outside the vehicle
Rear curtain airbag deployment in a vehicle
Rear curtain airbag deployment outside the vehicle
Doors and windows
Adjusting the position of the lower tailgate
Adjusting the upper tailgate
Front door glass
Rear door glass
Fixed rear door glass
Front door window lifter
Rear door window lifter
External seal of the front door window opening
Internal seal of the front door window opening
Front door panel
Rear door panel
Upper tailgate interior panel
Upper Tailgate Panel Trim
Front seat armrest trim
Plastic shield of the door panel of the front door
Plastic shield of the door panel of the rear door
Decorative trim for front door frame
Upper trim of the lower tailgate
Front door lock
Luggage compartment door lock
External tailgate lock
External decorative trim for front door
External decorative trim for rear door
Front door exterior handle
Exterior details
Front fender panel
Front wing
Front wheel arch liner
Rear wheel arch liner
Tailgate spoiler
Glass of the outside rear view mirror
Electric motor of the outside rear view mirror
Outside rear view mirror
Towing device frame
Front engine protection
Rear bumper beam
Front bumper assembly
Rear bumper
Front Bumper Extension
Body threshold trim
Decorative trim for the rear E-pillar
Windshield side trim
Windshield Lower Trim
Roof molding
Lower trim of the tailgate
Radiator grille
Interior details
Sun visor
Rear view mirror inside
Rear lower side decorative panel
Left hand drive vehicle footrest frame
Upper A-pillar trim
Lower trim for A-pillar
Upper B-pillar trim
Upper D-pillar trim
Lower D-pillar trim
Decorative trim for rear E-pillar
Central console
Front overhead console
Center console trim
Rear roof console
Automatic transmission selector cover
Side panel of the center console
Air suspension switch panel
Top control panel
Lower control panel cover
End control panel
Driver Side Control Panel Upper Trim
Upper Control Panel Trim Passenger Side
Lower Control Panel Trim, Passenger Side
Driver Side Control Panel Lower Trim
Control panel support
Removal and installation the control panel for access
Lower dashboard shield passenger side
Driver's side lower control panel shield
Carpeted front floor
Fixing pad for the front part of the carpet
Carpet lining for luggage compartment
Glove box
Glove box lock
Salon handrail
Ceiling — dismantling and assembly
Glasses
Upper tailgate glass
Windshield
Side glass of the luggage compartment
Seats
Rear seat armrest
Front seat
Back seat
Front seat cushion upholstery
Front seat cushion upholstery (with upper backrest adjustment)
Rear seat cushion trim (right side)
Rear seat cushion trim (left side)
Rear seat backrest trim
Rear seat base panel
Rear Seat Armrest Front Trim
Front seat back panel (with adjustable upper backrest)
Lumbar support working chamber (front seat)
Front seat lumbar support chamber (with adjustable backrest section)
Lumbar support switch
Electric seat back adjustment
Electric motor for longitudinal adjustment of the front seat
Electric motor for vertical adjustment of the front seat
Electric motor for height headrest (front seat)
Front seat move switch
Seat adjustment memory switch block
Rear seat backrest locking lever
Rear seat back lock
Front seat backrest upholstery (with adjustable backrest section)
Front seat back upholstery
Rear seat back trim (left side)
Rear seat back trim (right side)
Rear side seat hinge
Sunroof
Adjusting the fit of the sunroof
Removal and installation the roof hatch
Electric sunroof drive unit
Body geometry
Information about control dimensions
Characteristic points of the front part of the body
Characteristic points of the underbody
Characteristic points of the side panel of the body
Characteristic points of the rear part of the body
Distances between characteristic points of the front part of the body
Distances between characteristic points of the side panel of the body
Distances between characteristic points of the body bottom
Distances between characteristic points inside the body
Control panel crossbar mounting holes
Distances between characteristic points of the rear part of the body
Sizes of gaps and profiles
Body repair
Replaceable body parts
General safety rules for welding
Panel replacement procedure
Front panel assembly
Hood Lock Panel
Headlight mounting panel
Radiator protection
Front spar end panel
Front spar (front part)
Front side member assembly
Wheel arch outer panel
Wheel arch extension
Wheel arch inner panel shield
Wheel arch inner panel assembly
Wheel arch inner panel reinforcement
Inner wheel arch panel
Front A-pillar body side panel
A-pillar reinforcement panel
Side panel of the body of the threshold section
Side body panel threshold and B/C sections of the central pillar
Central pillar reinforcement panel B/C
Threshold reinforcement panel
Rear section body side panel
Upper rear wheel arch reinforcement panel
Rear D-pillar reinforcement panel
Body Side Panel — Rear Extension
Rear light mounting bracket
Exterior rear body panel
Rear body panel assembly
Spare wheel niche
Rear floor extension
Rear bottom spar
Roof assembly
Car doors
Corrosion protection
Types of sealed connections
Body sealing materials
Equipment for applying sealants and primers
Equipment for processing body cavities and processing methods
Applying sealant to the front side members
Applying sealant to the wheel arch and side panel of the body
Applying sealant to the inside of the side panel
Acoustic insulation with foaming material
Sealing of the seams of the front part of the body
Sealing the seams of the rear part of the body
Sealing of welded seams of the lower part of the car
Sealing of door welds
Sealing and materials for the underbody
Processing of closed cavities for injection of the composition
Cavity filling sealants
Water ingress into the body
Preparing the panel for priming
Preparation for painting
Electrical equipment
Heating and ventilation
Heater Control Units (ECU)
Air pollution sensor
Climate control system stepper motor
Control panel ventilation grille — face level
Control Panel Center Fans
Air intake air filter
Air intake box
Heating, ventilation and air conditioning control unit
Air distribution control motor
Electric motor of the rear passenger compartment ventilation grille
Electric motor for switching air supply modes
Right side air supply switching motor
Fan assembly with electric motor
Fan Motor Resistor Block (LHD)
Fan Motor Resistor Block (Right Hand Drive)
Heater radiator
Fuel Buffer Heater (FBH) — TD6 Engine
Fuel Blower Heater (FBH) Receiver
Outside air temperature sensor
Fuel Pump Fuel Heater — Td6 Engine
Conditioning
Emptying and filling the air conditioner
Compressor Drive Belt — TD6 Engine
Compressor Drive Belt — V8 Engine
Compressor Drive Belt Tensioner — TD6 Engine
Compressor Drive Belt Tensioner — V8 Engine
Compressor — TD6 engine
Compressor — V8 engine
Condenser fan motor
Removal and installation the capacitor
Water separator tank
Refrigerant pressure sensor
Sunlight sensor
Air temperature sensor
Evaporator Temperature Sensor (LHD)
Evaporator Temperature Sensor (Right Hand Drive)
Air Conditioner Regulator Throttle (Left Hand Drive)
Air Conditioner Regulator Throttle (Right Hand Drive)
Removal and installation the evaporator
Windshield wipers and washers
Combined windshield and headlight washer reservoir
Washer fluid reservoir level sensor
Washer pump
Rain sensor
Windscreen wiper lever
Windshield wiper blade
Windscreen wiper motor and linkage
Electric cleaner motor
Wiper On Delay Relay
Headlamp Washer Lever
Headlight cleaner brush
Electric motor of the headlight cleaner
Luggage compartment wiper arm
Windscreen wiper blade for tailgate
Tailgate Windscreen Wiper Motor
Starting and charging system
TD6 Engine Generator
V8 Engine Generator
TD6 Engine Accessory Drive Belt
V8 Engine Accessory Drive Belt
TD6 Accessory Drive Belt Tensioner
V8 Accessory Belt Tensioner
Rechargeable battery
Battery platform
TD6 Engine Starter
V8 engine starter
Ignition switch
Lighting and headlights
Adjusting the headlight beams
Xenon headlight gas discharge control unit
Automatic headlight beam correction control unit
Headlight bulb replacement
Front combination light
Turn signal repeater
Removal and installation the headlight assembly
Rear combination light
Reverse light bulb
Front fog light
Brake light central upper
Interior lighting lamp front and rear
Light switch
Hazard warning switch
Combined turn signal/headlight switch
Lighting Control Module (LCM)
Electronic blocks
Trailer Electronic Control Unit
Audio signal relay
Windshield heating relay
Rear window heating relay
Body Control Unit (BCU)
Tire Pressure Monitoring System (TPM) Sensor
Front Wheel Antenna Tire Pressure Monitoring System
Rear wheel antenna tire air monitoring system
Electronic control unit of the tire air monitoring system
Electronic control unit parking assistance system
Rear parking assistance sensor
Front acoustic speaker for parking assistance system
Rear parking assistance speaker
Interior Front Parking Assist Sensor
Front outer parking assistance sensor
Tailgate Motor Electromagnet
Lower side luggage compartment door switch
Sound signal
Vehicle tilt Alarm System Sensor
Electronic immobilizer control unit
Hood switch
Security alarm system receiver
Volumetric control sensor
Main switch for window lift mode
Rear Door Switch Block
Instrument panel
Entertainment system
Removal and installation the radio
Protective grille for speakers in front doors
Front door speakers
Speaker installed in the control panel
Cassette/CD player
Removal and installation the amplifier
Main information display unit
Navigation system computer
Antenna signal booster
Telephone antenna
Telephone Control Unit (TCU)
Electronic voice command recognition unit
TV signal amplifier on the left side
TV signal amplifier on the right side
Amplifier (antenna and TV) and independent heater
Electronic video signal modulation unit
Wiring harnesses
Passenger compartment fuse box
TD6 Engine Wiring Harness
V8 Engine Wiring Harness
Electronic block box
Tailgate Wiring Harness
Defender 2007+
General information
Maintenance
Underhood space
Seats and seat belts
Lamps, horns and indicator lights
Windscreen wipers and washers
Battery status
Remote control battery
Wheels
Tire pressure, condition and tread depth
Brake pads, calipers and discs
Wiring harnesses for wheel speed sensors
Fuel filter
Charge air cooler
Door locks and hinges
Auxiliary drive belt
Liquid levels
Motor and transmission oil
Front and rear axles
Pipelines and connections
Road test
Using a jack
Lifting a car on a lift
Car evacuation
Identification codes
VIN Identification Codes
Location of serial numbers of units/assemblies
Code Engine Control Module (PCM) malfunctions
Instrument Cluster (IPC) fault code
Power unit
Diesel engine ID4 2.4L
Engine specifications
Engine diagnostics and checks
Draining and filling engine oil
Description and technical data
Cylinder block elements
Crankshaft and oil pan parts
Elements of the camshaft system
Cylinder head components
Lubrication system
Removal and installation the engine
Disassembling the engine
Engine assembly
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Rear Crankshaft Seal — Removal and Installation
Oil filter housing — removal and installation
Valve lever — removal and installation
Head cover — removal and installation
Gas distribution mechanism drive cover
Left engine mount — removal and installation
Oil pan — removal and installation
Oil pump — removal and installation
Flywheel — removal and installation
Oil cooler — removal and installation
Front Crankshaft Seal — Removal and Installation
Right engine mount — removal and installation
Camshafts — removal and installation
Timing chain — removal and installation
Crankshaft pulley — removal and installation
Engine inspection
Camshaft cam lift height
Deformation (warping) of the mating surface of the cylinder block
Deformation (warping) of the mating surface of the cylinder head
Piston pin diameter
Camshaft journal diameter
Valve stem diameter
Valve spring free length
Piston ring joint gap
Clearance between groove and piston
Leak testing using emission testing equipment
Crankshaft axial clearance
Axial clearance of the camshaft
Inspection of the camshaft surface
Bearing inspection
Inspection of the piston
Connecting rod lower head bore
Deviation of the cylinder bore shape from roundness
Cleaning and inspection of the exhaust manifold
Cleaning the connecting rod
Radial clearance in the camshaft journal
Matching the piston pin to the piston hole
Engine cooling
Cooling system specifications
Diagnostics and testing of the cooling system
Description and operating principle of the cooling system
Cooling system fan
Cooling Fan Shroud
Coolant pump
Radiator — removal and installation
Expansion tank of the cooling system
Draining the liquid and filling the cooling system with vacuum
Draining/filling coolant and bleeding air
Thermostat — removal and installation
Fuel supply
Description and operating principle of the fuel supply system
Low pressure system
High pressure system
Cleaning of fuel injection system components
Fuel pump — removal and installation
Fuel manifold — removal and installation
Fuel injector — removal and installation
Fuel relief valve — removal and installation
Fuel metering valve — removal and installation
Diagnostics and testing of the fuel supply system
Fuel Delivery System Specifications
Turbocharger Specifications
Description and operating principle of a turbocharger
Turbocharger diagnostics and checks
Turbocharger — removal and installation
Turbocharger Drive Rod — Removal and Installation
Quick coupling
Bleeding air from the low pressure fuel system
Diesel engine fuel filter condensate drain valve
Emptying the fuel tank
Fuel tank
Fuel tank specifications
Description and operating principle of the fuel tank
Removal and installation the fuel tank
Fuel filter — removal and installation
Fuel level sensor — removal and installation
Fuel tank filler pipe — removal and installation
Fuel Cooler — Removal and Installation
Exhaust system
Exhaust system specifications
Description and operating principle of the exhaust system
Catalytic converter — removal and installation
Front muffler — removal and installation
Emission Control Specifications
Diagnostics and tests to reduce exhaust toxicity
Description and principle of operation of exhaust toxicity reduction
Exhaust Gas Recirculation (EGR) Valve
Exhaust Gas Recirculation (EGR) Cooler
Accessory drive
Accessory Drive Specifications
Description and operating principle of the accessory drive
Diagnostics and checks of accessory drive
Accessory Drive Belt — Removal and Installation
Accessory Drive Belt Idler Pulley — Removal and Installation
Accessory Drive Belt Tensioner — Removal and Installation
Belt/chain tensioner bracket for accessories
Air filtration
Specifications
Description and principle of operation
Diagnostics and checks
Air filter element — removal and installation
Air filter — removal and installation
Charge Air Cooler — Removal and Installation
Air cleaner outlet pipe — removal and installation
Electronic parts
Electronic Control Specifications
Description and operating principle of electronic controls
Diagnostics and testing of electronic controls
Manifold Absolute Pressure and Temperature (MAPT) Sensor
Engine Oil Pressure (EOP) Sensor — Removal and Installation
Mass Air Flow (MAF) Sensor — Removal and Installation
Crankshaft Position Sensor (CKP) — Removal and Installation
Accelerator Pedal Position Sensor (APP) — Removal and Installation
Camshaft Position Sensor (CMP) — Removal and Installation
Cylinder Head Temperature Sensor (CHT) — Removal and Installation
Engine Control Module (ECM) — Removal and Installation
Launch System Specifications
Description and operating principle of the launch system
Diagnostics and testing of the starting system
Starter — removal and installation
Glow Plug System Specifications
Description and operating principle of the glow plug system
Diagnostics and testing of the glow plug system
Glow plug — removal and installation
Mechanical gearbox
Manual Transmission Specifications
Description and operating principle of a manual gearbox
Removal a manual gearbox
Installation of a manual gearbox
Disassembling a manual gearbox
Assembly of a manual gearbox
Synchronizers — disassembly
1-2 and reverse gear selector shaft stoppers — removal and installation
Gear shift control shaft seal
Primary shaft seal — removal and installation
Selector shaft locks — removal and installation
Output shaft seal — removal and installation
Gear Shift Lever — Removal and Installation
Transfer case
Transfer case specifications
Description and operating principle of the transfer case
Draining and filling the transfer case transmission fluid
Adjusting the Transfer Case High/Low Range Selector Rod
Removal the transfer case
Installing a transfer case
Transfer case rear cover — removal and installation
Transfer case lower cover — removal and installation
Transfer case direct/low gear shift drive
Transfer case extension — removal and installation
Transfer case rear output shaft seal
Transfer case primary shaft seal
Transfer case front output shaft seal
Adjusting the differential lock switch
Downshift alarm switch
Differential lock switch
Clutch
Description and principle of operation of the clutch
Slave and pressure plates of the clutch — removal and installation
Guide bearing — removal and installation
Clutch hydraulic slave cylinder — removal and installation
Adjusting the free travel of the clutch pedal
Bleeding the Clutch System
Chassis
Car suspension
Suspension specification
Adjusting the front wheel alignment
Rear air shock absorber
Rear shock absorber
Upper arm rear suspension
Rear anti-roll bar rear suspension
Description and operating principle of the rear suspension
Lower arm rear suspension
Rear suspension dynamic deflection limiter
Wheel bearing and wheel hub rear suspension
Rear suspension spring
Rear stabilizer bar
Rear suspension wheel studs
Description and operating principle of the front suspension
Front suspension compression buffer
Wheel bearing and front wheel hub
Front shock absorber
Front stabilizer bar
Longitudinal balancer (longitudinal lever)
Front suspension spring
Front stabilizer bar
Front suspension panhard rod
Front suspension wheel studs
Wheels and tires
Wheel and Tire Specifications
General information about wheels and tires
Inspection of tires and wheels
Wheel balancing
Signs of tire failure
Removal and installation a wheel
Steering
Steering Specifications
Filling and bleeding the power steering system
Power steering system flush
Steering adjustment
Adjusting the steering lock system
Description and operating principle of the steering control
Steering diagnostics and checks
Steering gear centering
Power steering fluid reservoir
Power steering pump
Steering gear
Disassembly and assembly of the steering mechanism
Vibration dampener (damper) steering wheel drive
Traction tip
A connecting lever connected to the sector steering arm lever
Steering knuckle
Steering column
Steering wheel
Removal and installation the steering column
Lower steering column shaft
Ignition switch
Steering column lock and ignition switch housing
Left steering column multifunction switch
Steering Column Switches
Right steering column multifunction switch
Brake system
Brake system specification
Description and operating principle of the brake system
Bleeding the brake system
Master Brake Cylinder — Removal and Installation
Master Brake Cylinder — Disassembly and Assembly
Brake pressure control valve
Brake pedal and pedal bracket
Vacuum brake booster
Brake booster check valve
Brake vacuum pump
Anti-lock Brake System (ABS) Module
Hydraulic Control Unit (HCU)
Rear wheel speed sensor
Front wheel speed sensor
Front disc brake
Front brake caliper
Front brake pads
Rear brake disc
Rear brake caliper 110/130
Rear brake caliper 90
Rear brake pads 110/130
Rear brake pads 90
Parking brake cable
Parking brake switch
Adjusting the parking brake pads and linings
Parking brake pads
Front drive axle
Front Drive Axle/Differential Specifications
Bridge assembly — removal and installation
Diagnostics and checks of the front axle
Description and operating principle of the front axle
Front stub axle, constant velocity joint and pivot pin bushing
Drive gear seal 90
Front differential cup
Rear drive axle
Rear Drive Axle/Differential Specifications
Diagnostics and checks of the rear axle
Description and operating principle of the rear axle
Differential box 90
Bridge assembly — removal and installation
Disassembly and assembly of the bridge 110/130
Disassembly and assembly of the bridge 90/110
Short shaft guide bearing 110/130
Short shaft guide bearing 90
Pinion Seal 110/130
Drive gear seal 90
Cardan shaft
Rear propeller shaft
Front propeller shaft
Cardan shaft joint
Description and operating principle of the cardan shaft
Body and coating
Interior trim
Description and operating principle of the instrument panel console
Upper trim panel for 110 pillar «station wagon»
Upper trim panel for 90 pillar «station wagon»
Internal rollover protection beam
Rear grab handle 90/110 Station wagon
Rear headlining trim panel 90/110 «station wagon»
Steering Column Covers — Removal and Installation
Engine cover — removal and installation
Rear headlining trim 90 «station wagon»
Front headlining trim for 90 «station wagon»
Trunk lid trim panel
The trim panel of the rear side of the body
Rear Door Trim Panel
Front door frame trim panel
Front door trim panel
Anti-sun visor
Interior mirror — removal and installation
Instrument panel and console
Description and principle of operation
Control panel — removal and installation
Instrument cluster console — removal and installation
Dashboard Switches — Removal and Installation
Inner crossmember — removal and installation
Floor console — removal and installation
Exterior finish
External rollover protection beam
Rear folding kickstand
Radiator grille — removal and installation
Towing hitch — removal and installation
Hood — removal and installation
Wing — removal and installation
Mudguard — Removal and Installation
Body and Frame — Vehicle Information and Tolerance Checks
Corrosion protection
Water leaks — diagnostics and testing
Lockable body parts
Description and principle of operation
Adjusting the tailgate stop
Checking the door lock counter part
Door — removal and installation
Tailgate — Removal and Installation
Rear Door Reinforcement Panel — Removal and Installation
Front Door Reinforcement Panel — Removal and Installation
Handles, locks, latches
Description and principle of operation
Adjusting the latch cable
Rear door interior handle
Front door interior handle
Luggage compartment door lock
Rear door latch
Hood latch
Front door latch
Rear door lock actuator
Front door lock actuator
Motor reducer of the luggage compartment door lock
Rear door outer handle
Front door exterior handle
Hood Latch Release Handle
Rear door lock release rod and drive
Front door lock release rod and drive
Door lock cylinder
Tailgate Lock Cylinder
Glass, frames and mechanisms
Description and principle of operation
Power window control switch
Windscreen heating system relay
Luggage compartment door glass
Rear door window glass
Front door window glass
Rear door window lifter and window lifter motor
Front door window lifter and window lifter motor
Windshield wipers and washers
Description and operating principle of windshield wipers and washers
Rear window washer jet
Windshield washer pump
Windshield wiper/washer switch
Windscreen wiper arm and shaft
Front wiper arm
Rear window wiper motor
Windshield wiper motor
Seats
Description and principle of operation
Front Seat Cushion Heater Mat
Front Seat Back Heating Mat
Rear seat cushion upholstery
Front seat cushion upholstery
Third Row Seat Cushion Trim
Rear seat back upholstery
Front seat back upholstery
Third Row Seat Back Upholstery
Front seat — removal and installation
Seat heating switch
Rear seat cushion
Front seat cushion
Third Row Seat Cushion
Third row seat
Backrest of the rear seat
Front seat back
Third row seat back
Electrical equipment
Battery
Battery specifications
Description and operating principle of the battery
Battery — Removal and Installation
Disconnecting and connecting the battery
Connecting the battery
Diagnostics and testing of the battery charging system
Leakage current at rest
Battery care
Generator and regulator
Description and operating principle of the generator
Removal and installation the generator
Electrical wiring harnesses
Lighting and headlights
Description and operating principle of outdoor lighting
Headlight adjustment
Headlight assembly — removal and installation
Side marker light
High-mounted brake light
Brake light switch
Headlight switch — removal and installation
Tail light assembly
Side turn signal lamp
Rear fog light bulb
License plate light
License plate lighting
Headlight range adjuster switch
Reverse light switch
Reversing light
Headlight leveling motor
Description and operating principle of interior lighting
Interior light bulb
Interior lighting lamp
Winch
Technical characteristics of the winch
Description and operating principle of the winch
Winch diagnostics and testing
Winch — removal and installation
Winch control unit
License plate panel
Winch cable roller assembly
Winch solenoid — removal and installation
Winch gear assembly
Electric winch motor
Heating and ventilation
Specifications
Assembled microclimate controls
Interior Blower Motor Resistor
Fan — removal and installation
Heater housing — removal and installation
Heater core — removal and installation
Heater core and evaporator core housing
Heater control valve
Electric motor of the cooling system fan
Air distribution and purification
Air intake inlet pipe
Instrument panel flaps
Instrument panel
Instrument cluster specifications
Description and operating principle of the instrument panel
Diagnostics and checks of the instrument panel
Instrument cluster — removal and installation
Communication network of modules
Other electronics
Navigation system
Sound signal — removal and installation
Watch — removal and installation
Antenna — removal and installation
Audio system — description and principle of operation
Audio block — removal and installation
Acoustic speaker in the rear door
Acoustic column in the control panel
Speaker mounted in a D-rack
Anti-theft system — active
Anti-theft system — passive
Passive Anti-Theft System (PATS) Module
Passive Anti-Theft System (PATS) Receiver