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Transfer Case Control Module (Discovery 3)

 
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Contents: Default Strategy/Failover Mode ⇩ Transfer Case Control Module…⇩
The transfer case control module controls the range shifting while driving and engages/disengages the multi-plate clutch. The control module is located in the junction box next to the engine control module (ECM) behind the battery in the engine compartment. The control module locations differ between right-hand drive and left-hand drive vehicles.

The transfer case control module controls the range shifting while driving and engages/disengages…


Item nameSpare part catalog numberDescription
A-Right hand drive
B-Left hand drive
1-Battery Junction Block (BJB)
2-Battery
3-Engine Control Module (ECM)
4-Transfer Case Control Module

The control module is connected to the CAN bus. (local area network of controllers) and controls the operation of the transfer case using messages received via the CAN bus from other control modules on the local network.

When the ignition is turned off, the control module remembers the position of the transfer case electric motor.

The transfer case control module uses the same actuator for range shifting and center differential locking. The module uses actuator position feedback to provide smooth range shifting and gradual differential locking in accordance with current driving conditions. Range shifting can be performed while the vehicle is moving, provided that the transmission is in neutral and the vehicle speed is below the speed required for the desired shift.



Input/output of all signals of the control module is carried out via 3 connectors. The module receives constant supply voltage via a 30 A fuse located in the battery distribution block (BJB) and ignition system voltage via fuse 24 located in the central distribution block (CJB).

To control the synchronization speed, the control module uses several programmed switching maps, resulting in a maximum switching time of approximately 1 s.

If the control module is replaced, the T4 diagnostic tool must be connected to the vehicle and the transfer case control module self-calibration must be performed. These steps must also be performed after replacing the transfer case electric motor assembly.

Default Strategy/Failover Mode


When a fault occurs in the transfer case or the transfer case control module, or when one of the required input signals, such as the vehicle speed signal, fails, the control module records a fault code and responds in a manner that maximizes system functionality under the specific fault conditions. The following fault conditions are possible:

Malfunctioning conditionSystem responseDriver Warning
Functionality is not reducedA diagnostic trouble code (DTC) is stored, but system performance is not affected.Absent
Clutch control is locked Temporary overheatingOff-road traction is reduced.The driveshaft overheating indicator light comes on or a message appears "CENTRE DIFF OVER TEMP REDUCE SPEED" on the message center screen
Clutch control is locked Permanent faultOff-road traction is reduced.The driveline malfunction indicator lamp comes on or a message appears "CENTRE DIFF FAULT TRACTION REDUCED" on the message center screen
Range switching is prohibitedThe system prevents the driver from changing rangesThe driveline malfunction indicator lamp comes on or a message appears "TRANSMISSION RANGE CHANGE NOT AVAILABLE" on the message center screen
Transfer case stuck in neutral positionTransfer case sticking between high and low ranges, causing wheel drive to lockThe low range indicator light flashes and the message "APPLY HANDBRAKE (PARK BRAKE in the USA and Canada)" The message only appears when it is considered safe or necessary. For example, it is not displayed during normal driving.



If the driveshaft overheats, once the driveshaft cools down, the clutch control will resume and the warnings will disappear. In this case, no maintenance is required.

If clutch control or range shifting is prohibited due to a permanent fault, the driver should seek technical assistance at the earliest opportunity.

If a fault in the system has caused the transfer case to fail to operate in neutral, the control module will continue to attempt to set the desired range according to its programming or will return to the original range after a specified number of attempts. If this is not possible and the low range lamp continues to flash, the driver should stop the vehicle and attempt to change range again with the vehicle stationary. After a number of unsuccessful attempts, the ignition should be switched off for 30 seconds, then the engine should be started and the range should be attempted again with the vehicle stationary. The driver should seek technical assistance at the earliest opportunity.

[Data taken from the website lrman.ru]

Transfer Case Control Module Connector Pinout Table


Connector 1-C1319


Contact No.DescriptionLogin / Logout
1Not used-
2Not used-
3CAN bus low level lineData (input / output)
4Range Select Switch - High Level LineEntrance
5Range Select Switch - Low Level LineEntrance
6CAN bus high level lineData (input / output)
7Key lock solenoidExit
8LED high level lineExit
9LED low lineExit

Connector 2-C1854


Contact No.DescriptionLogin / Logout
1CAN bus low level lineData (input / output)
2Not used-
3Ignition supplyEntrance
4CAN bus high level lineData (input / output)
5Weight-
6Constant voltage supply of the batteryEntrance

Connector 3-C1855


Contact No.DescriptionLogin / Logout
1Hall sensor signal - A (direction)Entrance
2Hall sensor mass-
3Power supply for Hall sensorsExit
4Not used-
5Temperature sensorEntrance
6Hall sensor signal - B (speed)Entrance
7Selector position sensor mass-
85V power supply for position sensorExit
9Ground of the selector mode selection relay-
10Selector position sensor signalEntrance
11Gearbox Position Sensor X-Axis SignalEntrance
12Power supply for selector mode selection relayExit
13Gearbox Position Sensor Y-Axis SignalEntrance
14Power supply for the output shaft speed sensor of a manual transmissionExit
15Power supply / mass of the electric motorLogin / Logout
16Signal from the output shaft speed sensor of the manual transmissionEntrance
17Mass of the output shaft speed sensor of a manual transmission-
18Power supply / mass of the electric motorLogin / Logout


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Saveliy Ushakov


 

Previous articles
Specifications
The device and technical description of the transfer case
Transfer case — sectional view
Transfer case housings and pumps
Interaxle differential assembly
Multi-plate clutch assembly

Current article
Transfer Case Control Module

Next articles
Transfer Case Control Module Input Signals
Transfer Case Control Module Output Signals
Maintenance and diagnostics
The principle of operation of the system
Diagnostics and testing
Low/High Range Sensor
Four-wheel drive (4WD) control module
Transfer case shift motor

 
 

Similar articles from Land Rover repair manuals:
• Audio Front Control Module (ACM) Trouble Code Freelander 2 (2006-2014)
• Transfer case: models with KV6 engine Freelander 1 (1997-2006)
• Transfer case fuse in the electronic control unit Range Rover 3 (2001-2012)
• Code Engine Control Module (PCM) malfunctions Defender 2007+ (2007-2016)

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