Diesel engine Tdi cars Land Rover Discovery 1
Attachment drive belt
Attachments are driven by a single poly V-belt. The air conditioning compressor is driven by a separate belt. Install the belt as shown in the figure. Note: Water pump/viscous coupling pulleys must...
Attachments are driven by a single poly V-belt. The air conditioning compressor is driven by a separate belt. Install the belt as shown in the figure. Note: Water pump/viscous coupling pulleys must...
Engine — removal and installation
Removal Caution: Install plugs on disconnected pipes. 1. Place the vehicle horizontally and apply the parking brake. 2. Disconnect the battery. 3. Remove the hood (see section " Body "). 4. If air...
Removal Caution: Install plugs on disconnected pipes. 1. Place the vehicle horizontally and apply the parking brake. 2. Disconnect the battery. 3. Remove the hood (see section " Body "). 4. If air...
Crankshaft pulley
Removal and installation 1. Disconnect the battery. 2. Drain the coolant. 3. Remove the upper radiator hose. 4. Remove the air hose between the charge air cooler and the intake manifold. 5. Remove...
Removal and installation 1. Disconnect the battery. 2. Drain the coolant. 3. Remove the upper radiator hose. 4. Remove the air hose between the charge air cooler and the intake manifold. 5. Remove...
Front timing belt cover
Removal 1. Disconnect the battery. 2. Drain the coolant. 3. Remove the upper radiator hose. 4. Remove the air hose between the charge air cooler and the intake manifold. 5. Remove the fan and viscous...
Removal 1. Disconnect the battery. 2. Drain the coolant. 3. Remove the upper radiator hose. 4. Remove the air hose between the charge air cooler and the intake manifold. 5. Remove the fan and viscous...
Timing belt and gears
Timing belt Removal 1. Remove the front belt cover. 2. Bring the piston of the first cylinder to TDC. 3. Manual transmission: Remove the plug from the clutch housing and install the LRT-12-044 pin...
Timing belt Removal 1. Remove the front belt cover. 2. Bring the piston of the first cylinder to TDC. 3. Manual transmission: Remove the plug from the clutch housing and install the LRT-12-044 pin...
Belt cover housing gasket
Removal 1. Remove the timing belt and all gears. 2. Remove the fuel injection pump (see " Fuel system "). 3. Remove the engine sump. 4. Remove the oil receiver. 5. Unscrew the bolts securing the...
Removal 1. Remove the timing belt and all gears. 2. Remove the fuel injection pump (see " Fuel system "). 3. Remove the engine sump. 4. Remove the oil receiver. 5. Unscrew the bolts securing the...
Engine oil pan
Removal 1. Disconnect the battery. 2. Drain the engine oil. 3. Loosen the pan mounting bolts and use a sharp knife to cut the liquid gasket along the pan flange. 4. Remove the bolts and pan....
Removal 1. Disconnect the battery. 2. Drain the engine oil. 3. Loosen the pan mounting bolts and use a sharp knife to cut the liquid gasket along the pan flange. 4. Remove the bolts and pan....
Oil receiver — removal and installation
Removal 1. Disconnect the battery. 2. Drain the engine oil. 3. Remove the oil pan. 4. Unscrew the oil receiver bracket bolts. 5. Unscrew the bolts of the oil receiver pipe flange. 6. Remove the oil...
Removal 1. Disconnect the battery. 2. Drain the engine oil. 3. Remove the oil pan. 4. Unscrew the oil receiver bracket bolts. 5. Unscrew the bolts of the oil receiver pipe flange. 6. Remove the oil...
Flywheel — removal and installation
Removal 1. Disconnect the battery. 2. Remove the gearbox (see chapter " R380 gearbox "). 3. Remove the clutch (see chapter " Clutch "). 4. Insert two long M8 bolts into the flywheel through...
Removal 1. Disconnect the battery. 2. Remove the gearbox (see chapter " R380 gearbox "). 3. Remove the clutch (see chapter " Clutch "). 4. Insert two long M8 bolts into the flywheel through...
Rear crankshaft oil seal
Note: The seal is installed in its own housing. When replacing, install the entire unit (1) together with the oil seal (3). The kit is sold together with the guide (2), which should only be removed...
Note: The seal is installed in its own housing. When replacing, install the entire unit (1) together with the oil seal (3). The kit is sold together with the guide (2), which should only be removed...
Crankshaft bearing bushing
Removal 1. Disconnect the battery. 2. Remove the gearbox (see chapter " R380 gearbox "). 3. Remove the clutch (see chapter " Clutch "). 4. Remove the flywheel. 5. Remove the bearing sleeve using one...
Removal 1. Disconnect the battery. 2. Remove the gearbox (see chapter " R380 gearbox "). 3. Remove the clutch (see chapter " Clutch "). 4. Remove the flywheel. 5. Remove the bearing sleeve using one...
Flywheel housing
Removal 1. Disconnect the battery. 2. Remove the gearbox (see chapter " R380 gearbox "). 3. Remove the clutch (see chapter " Clutch "). 4. Remove the flywheel. 5. Remove the starter. 6. Remove the 2...
Removal 1. Disconnect the battery. 2. Remove the gearbox (see chapter " R380 gearbox "). 3. Remove the clutch (see chapter " Clutch "). 4. Remove the flywheel. 5. Remove the starter. 6. Remove the 2...
Oil filter
1. Place a container under the filter to collect the oil. 2. Using a strap wrench, unscrew the filter. 3. Lubricate the seal of the new filter with engine oil. 4. Screw the filter until the gasket...
1. Place a container under the filter to collect the oil. 2. Using a strap wrench, unscrew the filter. 3. Lubricate the seal of the new filter with engine oil. 4. Screw the filter until the gasket...
Oil temperature control valve (thermostat)
Removal 1. Disconnect the oil cooling pipes. 2. Unscrew the two thermostat housing mounting bolts (1), carefully pull out the housing together with the O-ring seal (2), thermostat (3), two washers...
Removal 1. Disconnect the oil cooling pipes. 2. Unscrew the two thermostat housing mounting bolts (1), carefully pull out the housing together with the O-ring seal (2), thermostat (3), two washers...
Oil filter housing gasket
Replacement 1. Disconnect the oil cooling pipes. 2. Disconnect the oil pressure sensor wire. 3. Unscrew the mounting bolts and remove the filter housing together with the gasket. 4. Clean the mating...
Replacement 1. Disconnect the oil cooling pipes. 2. Disconnect the oil pressure sensor wire. 3. Unscrew the mounting bolts and remove the filter housing together with the gasket. 4. Clean the mating...
Cylinder head gasket
Removal 1. Disconnect the battery. 2. Remove the hood (see " Body "). 3. Drain the coolant. 4. Remove the air filter (see " Fuel system "). 5. Disconnect the crankcase ventilation valve and hose from...
Removal 1. Disconnect the battery. 2. Remove the hood (see " Body "). 3. Drain the coolant. 4. Remove the air filter (see " Fuel system "). 5. Disconnect the crankcase ventilation valve and hose from...
Vacuum pump
Removal Caution: To facilitate removal and installation of the vacuum pump, set the piston of the 1st cylinder to TDC. 1. Disconnect the battery. 2. Disconnect the brake booster vacuum pump hose. 3....
Removal Caution: To facilitate removal and installation of the vacuum pump, set the piston of the 1st cylinder to TDC. 1. Disconnect the battery. 2. Disconnect the brake booster vacuum pump hose. 3....
Generator — removal and installation
1. Disconnect the battery. 2. Remove the accessory drive belt. 3. Disconnect the wires from the generator. 4. Unscrew the lower generator mounting bolt. 5. Remove the generator axle bolt and the...
1. Disconnect the battery. 2. Remove the accessory drive belt. 3. Disconnect the wires from the generator. 4. Unscrew the lower generator mounting bolt. 5. Remove the generator axle bolt and the...
Tightening torques for threaded connections (Nm)
Engine block Main bearing cap - 133 Rear oil line plug - 37 Piston cooling nozzle - 17 Drain plug - 25 Vacuum pump cam lubrication nozzle - 7 Connecting rod bearing cap - 59 Oil pressure sensor (on...
Engine block Main bearing cap - 133 Rear oil line plug - 37 Piston cooling nozzle - 17 Drain plug - 25 Vacuum pump cam lubrication nozzle - 7 Connecting rod bearing cap - 59 Oil pressure sensor (on...
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