Car transfer case Land Rover Defender 90/110/130
Transfer case specifications
Lubricants Element Technical specifications Recommended oil SAE 75W/90 or SAE 80W/90, API GL5, MIL-L-2105 (including B, C and D) Volume 2.3 l CAUTION: Use only the specified lubricant. General...
Lubricants Element Technical specifications Recommended oil SAE 75W/90 or SAE 80W/90, API GL5, MIL-L-2105 (including B, C and D) Volume 2.3 l CAUTION: Use only the specified lubricant. General...
Description and operating principle of the transfer case
Arrangement of elements Pos. Spare part number Name 1 - Rear axle drive shaft housing 2 - Main crankcase 3 - Transfer case selector lever 4 - Ventilation duct 5 - Front axle drive shaft housing 6 -...
Arrangement of elements Pos. Spare part number Name 1 - Rear axle drive shaft housing 2 - Main crankcase 3 - Transfer case selector lever 4 - Ventilation duct 5 - Front axle drive shaft housing 6 -...
Draining and filling the transfer case transmission fluid
General procedures 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the vehicle. 2. Install the liquid collection tank....
General procedures 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the vehicle. 2. Install the liquid collection tank....
Adjusting the Transfer Case High/Low Range Selector Rod
Special tool(s) Lockout Device, High/Low Range Selector 308-711 NOTE: When performing this procedure after replacing the transfer case high/low range selector linkage, perform steps 13 - 19. 1....
Special tool(s) Lockout Device, High/Low Range Selector 308-711 NOTE: When performing this procedure after replacing the transfer case high/low range selector linkage, perform steps 13 - 19. 1....
Removal the transfer case
Special tool(s) Powertrain Jack Assembly HTJ1200-02 Transfer case support part 100-045 Removal 1. Release the parking brake lever protective boot. Release the 3 clamps. 2. Remove the parking brake...
Special tool(s) Powertrain Jack Assembly HTJ1200-02 Transfer case support part 100-045 Removal 1. Release the parking brake lever protective boot. Release the 3 clamps. 2. Remove the parking brake...
Installing a transfer case
Special tool(s) Powertrain Jack Assembly HTJ1200-02 Transfer case support part 100-045 Materials Name Specification Silicone sealant WSE-M4G323-A4 Installation 1. Install the transfer case with your...
Special tool(s) Powertrain Jack Assembly HTJ1200-02 Transfer case support part 100-045 Materials Name Specification Silicone sealant WSE-M4G323-A4 Installation 1. Install the transfer case with your...
Transfer case rear cover — removal and installation
Removal 1. Raise the vehicle on a 4-post lift. 2. Mark the position of the rear cover relative to the bearing housing for correct subsequent assembly. 3. After marking the installation position of...
Removal 1. Raise the vehicle on a 4-post lift. 2. Mark the position of the rear cover relative to the bearing housing for correct subsequent assembly. 3. After marking the installation position of...
Transfer case lower cover — removal and installation
Removal 1. Raise the car on a lift. 2. Drain the oil from the transfer case. For more information, please refer to the chapter: Transfer Case Draining and Filling (308-07 Transfer Case -2.4L Diesel,...
Removal 1. Raise the car on a lift. 2. Drain the oil from the transfer case. For more information, please refer to the chapter: Transfer Case Draining and Filling (308-07 Transfer Case -2.4L Diesel,...
Transfer case direct/low gear shift drive
Removal 1. Remove the floor console. For more information, please refer to the chapter: Floor Console (501-12 Instrument panel and console, Removal and installation). 2. Re-lay the left carpet. 3....
Removal 1. Remove the floor console. For more information, please refer to the chapter: Floor Console (501-12 Instrument panel and console, Removal and installation). 2. Re-lay the left carpet. 3....
Transfer case extension — removal and installation
Removal 1. Drain the oil from the transfer case. For more information, refer to the chapter: Draining and Filling Transfer Case Transmission Fluid (308-07A Transfer Case - ID4 2.4L Diesel Engine,...
Removal 1. Drain the oil from the transfer case. For more information, refer to the chapter: Draining and Filling Transfer Case Transmission Fluid (308-07A Transfer Case - ID4 2.4L Diesel Engine,...
Transfer case rear output shaft seal
Removal 1. Loosen the brake shoe adjusting bolt. 2. Remove the rear propeller shaft. For more information, refer to the chapter: Rear Propeller Shaft (205-01 Cardan shaft, Removal and installation)....
Removal 1. Loosen the brake shoe adjusting bolt. 2. Remove the rear propeller shaft. For more information, refer to the chapter: Rear Propeller Shaft (205-01 Cardan shaft, Removal and installation)....
Transfer case primary shaft seal
Special tool(s) Mounting device, seal 308-518 Removal 1. Disconnect the ground cable from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01...
Special tool(s) Mounting device, seal 308-518 Removal 1. Disconnect the ground cable from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01...
Transfer case front output shaft seal
Special tool(s) Secondary shaft flange locking device 205-053 Universal puller 100-005A Removable Device, Oil Seal 307-479 Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always...
Special tool(s) Secondary shaft flange locking device 205-053 Universal puller 100-005A Removable Device, Oil Seal 307-479 Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always...
Adjusting the differential lock switch
General procedures NOTE: This procedure is only necessary for switches equipped with a locknut instead of a threaded spacer. 1. Move the differential lock selector fork to the differential lock...
General procedures NOTE: This procedure is only necessary for switches equipped with a locknut instead of a threaded spacer. 1. Move the differential lock selector fork to the differential lock...
Downshift alarm switch
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with jack stands. Failure to do so may result in injury. Raise and support the vehicle. 2. Disconnect...
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with jack stands. Failure to do so may result in injury. Raise and support the vehicle. 2. Disconnect...
Differential lock switch
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with jack stands. Failure to do so may result in injury. Raise and support the vehicle. 2. Disconnect...
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with jack stands. Failure to do so may result in injury. Raise and support the vehicle. 2. Disconnect...
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