Special tool (s)
Power unit jack assembly HTJ1200-02 | |
Supporting part of the transfer case 100-045 |
Materials
Name | Specification |
Silicone sealant | WSE-M4G323-A4 |
Installation
1. Together with a partner, install the transfer case.
- Apply sealant to the bolt threads.
- Tighten the bolts (tightening torque 45 Nm).
- Tighten nuts (tightening torque 45 Nm).
2.
NOTE: Lower the transmission jack.
Establish right-side fastening of a distributing box.
- Tighten the bolts (tightening torque 85 Nm).
- tighten the nut (tightening torque 48 Nm).
3. Remove the special tool.
4. Remove the special tool.
5. Screw in the bolts.
- Apply sealant to the bolt threads.
- Tighten (tightening torque 25 Nm).
6. Attach the transmission wiring harness. Tighten (tightening torque 45 Nm).
7. Install the differential lock control rod. Tighten the nut to 25 Nm.
8. Install a new clip on the lower end of the swing arm.
9.
NOTE: Make sure the stem is in full contact with the ball joint.
Connect the high/low range selector rod.
10. Connect the differential lock detection switch electrical connector.
- 1. Connect the plug connector.
- 2. Attach the electrical connector to the bracket.
11. Connect an electric socket of a signal lamp of the device of blocking of differential.
- 1. Connect the plug connector.
- 2. Attach the electrical connector to the bracket.
12.
NOTE: Remove and discard plugs.
Install the transfer case breather pipe bolt.
- Install new sealing washers.
- Tighten the bolt to 15 Nm.
13. Tighten (tightening torque 12 Nm).
14. Tighten (tightening torque 45 Nm).
15. Connect to a distributing box an electric socket of an electronic speedometer.
16.
NOTE: Remove and discard clamp.
Tighten (tightening torque 45 Nm). Adjust the position of the cardan shaft relative to the drive gear flange.
17.
NOTE: Install new nuts.
NOTE: Clean propshaft drive flanges and mating surfaces.
Torque to 47 Nm (35 lb/ft). Align the position of the cardan shaft with respect to the drive gear flange.
18. Install intermediate pipe and muffler.
19. Attach the outlet pipe to the intermediate one.
- Install a new gasket.
- Tighten new nuts (tightening torque 30 Nm).
20. Attach the intermediate pipe to the catalytic converter. Install but do not tighten new nuts. Tighten new nuts to 30 Nm (22 lb/ft).
21. Fill transfer case.
For more information, refer to the chapter: Draining the transmission fluid from the transfer case and filling the transmission fluid into the transfer case (308-07A Transfer Case - ID4 2.4L Diesel Engine, General Procedures).
22. Lower the car.
23. Install the parking brake lever pin. Install a new pin.
24. Attach the protective cover to the lever; parking brake. Install 3 clips.
Comments on this article