Land Rover Defender 90/110/130 car brake system
Brake system specification
Brake fluid Position Specification * Recommended brake fluid SHELL DONAX YB DOT4 ESL FLUID CAUTION: * If the specified brake fluid is not available, use low viscosity DOT 4 brake fluid meeting the...
Brake fluid Position Specification * Recommended brake fluid SHELL DONAX YB DOT4 ESL FLUID CAUTION: * If the specified brake fluid is not available, use low viscosity DOT 4 brake fluid meeting the...
Description and operating principle of the brake system
Description of the master cylinder The mechanical elements of the hydraulic brake system consist of brake discs with four-piston calipers at the front and brake discs with two-piston calipers at the...
Description of the master cylinder The mechanical elements of the hydraulic brake system consist of brake discs with four-piston calipers at the front and brake discs with two-piston calipers at the...
Bleeding the brake system
General procedures WARNING: Avoid contact with skin or eyes. Warnings: Brake fluid can damage paintwork, if spilled, rinse immediately with plenty of clean water. Use only the correct grade of brake...
General procedures WARNING: Avoid contact with skin or eyes. Warnings: Brake fluid can damage paintwork, if spilled, rinse immediately with plenty of clean water. Use only the correct grade of brake...
Master Brake Cylinder — Removal and Installation
Removal 1. Disconnect the ground cable from the battery. 2. CAUTION: Avoid spilling brake fluid on the paintwork as this may damage the paintwork. If spilled, wipe off any traces of fluid and rinse...
Removal 1. Disconnect the ground cable from the battery. 2. CAUTION: Avoid spilling brake fluid on the paintwork as this may damage the paintwork. If spilled, wipe off any traces of fluid and rinse...
Master Brake Cylinder — Disassembly and Assembly
Disassembly 1. Disconnect the battery and remove the master cylinder from the booster. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery...
Disassembly 1. Disconnect the battery and remove the master cylinder from the booster. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery...
Brake pressure control valve
Removal 1. Disconnect the battery. 2. Clean the area around the brake pressure control valve ports. 3. Place a container under the valve to collect the leaking brake fluid. 4. Disconnect the nipple...
Removal 1. Disconnect the battery. 2. Clean the area around the brake pressure control valve ports. 3. Place a container under the valve to collect the leaking brake fluid. 4. Disconnect the nipple...
Brake pedal and pedal bracket
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Vacuum brake booster
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Brake booster check valve
Removal 1. Disconnect the brake system vacuum hose from the brake booster check valve. 2. Carefully pry up and remove the valve with a screwdriver, inserting the blade of the screwdriver between the...
Removal 1. Disconnect the brake system vacuum hose from the brake booster check valve. 2. Carefully pry up and remove the valve with a screwdriver, inserting the blade of the screwdriver between the...
Brake vacuum pump
Removal 1. Remove the upper cooling fan shroud. Remove six screws. 2. NOTE: Cooling fan shown removed for clarity. Loosen the accessory drive belt tension. Turn the accessory drive belt tensioner...
Removal 1. Remove the upper cooling fan shroud. Remove six screws. 2. NOTE: Cooling fan shown removed for clarity. Loosen the accessory drive belt tension. Turn the accessory drive belt tensioner...
Anti-lock Brake System (ABS) Module
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Hydraulic Control Unit (HCU)
Removal 1. Place an absorbent cloth under the modulator to collect any spilled liquid. 2. Disconnect the two nipple connections of the inlet brake lines on the modulator side on the pump side. 3....
Removal 1. Place an absorbent cloth under the modulator to collect any spilled liquid. 2. Disconnect the two nipple connections of the inlet brake lines on the modulator side on the pump side. 3....
Rear wheel speed sensor
Removal CAUTION: Do not replace the sensor without first removing, cleaning, reinstalling and retesting it. 1. Raise the vehicle on a 2-post lift. 2. Remove both rear wheels. 3. Remove the three...
Removal CAUTION: Do not replace the sensor without first removing, cleaning, reinstalling and retesting it. 1. Raise the vehicle on a 2-post lift. 2. Remove both rear wheels. 3. Remove the three...
Front wheel speed sensor
Removal CAUTION: Do not replace the sensor without first removing, cleaning, reinstalling and retesting it. 1. Raise the vehicle on a 2-post lift. 2. CAUTION: Do not replace the sensor without first...
Removal CAUTION: Do not replace the sensor without first removing, cleaning, reinstalling and retesting it. 1. Raise the vehicle on a 2-post lift. 2. CAUTION: Do not replace the sensor without first...
Front disc brake
Removal 1. Remove the hub assembly. For more information, refer to the chapter: Wheel Bearing and Front Wheel Hub (204-01 Front suspension, Removal and installation). 2. Unscrew the 5 bolts securing...
Removal 1. Remove the hub assembly. For more information, refer to the chapter: Wheel Bearing and Front Wheel Hub (204-01 Front suspension, Removal and installation). 2. Unscrew the 5 bolts securing...
Front brake caliper
Removal 1. Loosen the wheel nuts of the front wheels. 2. WARNING: Support the vehicle securely. Raise the front of the vehicle. 3. Remove the wheel. 4. Remove the cotter pins from the brake shoe...
Removal 1. Loosen the wheel nuts of the front wheels. 2. WARNING: Support the vehicle securely. Raise the front of the vehicle. 3. Remove the wheel. 4. Remove the cotter pins from the brake shoe...
Front brake pads
Removal 1. Remove the front wheels. 2. Clean the outside of the calipers. 3. Remove the cotter pin from the mounting pins. 4. Remove the brake shoe mounting pins and springs. 5. Remove the brake...
Removal 1. Remove the front wheels. 2. Clean the outside of the calipers. 3. Remove the cotter pin from the mounting pins. 4. Remove the brake shoe mounting pins and springs. 5. Remove the brake...
Rear brake disc
Removal 1. Remove the bearing assembly from the rear wheel hub. For more information, refer to the chapter: Wheel Bearing and Wheel Hub (204-02 Rear suspension, Removal and installation). 2. Remove...
Removal 1. Remove the bearing assembly from the rear wheel hub. For more information, refer to the chapter: Wheel Bearing and Wheel Hub (204-02 Rear suspension, Removal and installation). 2. Remove...
Rear brake caliper 110/130
Removal 1. Remove the rear wheels. 2. Using a suitable hose clamp, secure the flexible brake hose over the rear axle. 3. Remove the brake line from the rear brake caliper. 4. Cap the ends of the pipe...
Removal 1. Remove the rear wheels. 2. Using a suitable hose clamp, secure the flexible brake hose over the rear axle. 3. Remove the brake line from the rear brake caliper. 4. Cap the ends of the pipe...
Rear brake caliper 90
Removal 1. Remove the rear wheels. 2. Using a suitable brake hose clamp, clamp the flexible brake hose over the rear axle. 3. Remove the brake line from the rear brake caliper. 4. To prevent dirt...
Removal 1. Remove the rear wheels. 2. Using a suitable brake hose clamp, clamp the flexible brake hose over the rear axle. 3. Remove the brake line from the rear brake caliper. 4. To prevent dirt...
Rear brake pads 110/130
Removal 1. Remove the rear wheels. 2. Clean the outside of the calipers. 3. Remove the brake shoe mounting pins and pressure springs. 4. Remove the brake pads and adjusting shims. 5. Clean the...
Removal 1. Remove the rear wheels. 2. Clean the outside of the calipers. 3. Remove the brake shoe mounting pins and pressure springs. 4. Remove the brake pads and adjusting shims. 5. Clean the...
Rear brake pads 90
Removal 1. Remove the rear wheels. 2. Clean the outside of the calipers. 3. Remove the brake shoe mounting pins and pressure springs. 4. Remove the brake pads and adjusting shims. 5. Clean the...
Removal 1. Remove the rear wheels. 2. Clean the outside of the calipers. 3. Remove the brake shoe mounting pins and pressure springs. 4. Remove the brake pads and adjusting shims. 5. Clean the...
Parking brake cable
Removal Pos. Spare part number Name 1 - Pin 2 - Washer 3 - Retaining ring 4 - Brake shoe 5 - Cable lever 6 - Retaining spring 7 - Plate washer 8 - Brake drum 9 - Screw 10 - Brake cable 11 - Regulator...
Removal Pos. Spare part number Name 1 - Pin 2 - Washer 3 - Retaining ring 4 - Brake shoe 5 - Cable lever 6 - Retaining spring 7 - Plate washer 8 - Brake drum 9 - Screw 10 - Brake cable 11 - Regulator...
Parking brake switch
Removal 1. Remove the cover from the parking brake lever. 2. Remove the two bolts and disconnect the parking brake lever from the body. 3. Release the connector on the parking brake switch. 4. Remove...
Removal 1. Remove the cover from the parking brake lever. 2. Remove the two bolts and disconnect the parking brake lever from the body. 3. Release the connector on the parking brake switch. 4. Remove...
Adjusting the parking brake pads and linings
General procedures NOTE: The parking brake should be fully engaged at the third notch on the ratchet. 1. Raise one of the rear wheels off the ground and support it with a axle stand. 2. Release the...
General procedures NOTE: The parking brake should be fully engaged at the third notch on the ratchet. 1. Raise one of the rear wheels off the ground and support it with a axle stand. 2. Release the...
Parking brake pads
Removal 1. Position the vehicle on a level surface, chock the wheels and release the parking brake. Alternatively, raise the vehicle on a ramp. 2. Disconnect the rear propeller shaft from the gearbox...
Removal 1. Position the vehicle on a level surface, chock the wheels and release the parking brake. Alternatively, raise the vehicle on a ramp. 2. Disconnect the rear propeller shaft from the gearbox...
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