Diesel Engine ID4 2.4L Car Defender 90/110/130
Engine specifications
Lubricants, working fluids and sealants Position Technical specifications Motor oil SAE 5W-30 WSS-M2C913-B Sealant for oil pan, camshaft support and front engine cover WSE-M4G323-A4 Cylinder head...
Lubricants, working fluids and sealants Position Technical specifications Motor oil SAE 5W-30 WSS-M2C913-B Sealant for oil pan, camshaft support and front engine cover WSE-M4G323-A4 Cylinder head...
Engine diagnostics and checks
Since diagnostics of various areas of the engine are discussed in other sections and are covered by general procedures, this section is limited to checking oil pressure. For information on specific...
Since diagnostics of various areas of the engine are discussed in other sections and are covered by general procedures, this section is limited to checking oil pressure. For information on specific...
Draining and filling engine oil
General procedures 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise the vehicle and place supports underneath it. For more...
General procedures 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise the vehicle and place supports underneath it. For more...
Description and technical data
View from the outside Review The 2.4-liter diesel engine is a 4-cylinder unit with direct injection, 4 valves per cylinder and 2 overhead camshafts. The toxicity of the engine exhaust gases meets the...
View from the outside Review The 2.4-liter diesel engine is a 4-cylinder unit with direct injection, 4 valves per cylinder and 2 overhead camshafts. The toxicity of the engine exhaust gases meets the...
Cylinder block elements
The cylinder block consists of the following main elements: Cylinder block Piston cooling nozzles Rear oil seal and crankshaft holder Connecting rods and pistons Crankshaft Position Sensor (CKP)...
The cylinder block consists of the following main elements: Cylinder block Piston cooling nozzles Rear oil seal and crankshaft holder Connecting rods and pistons Crankshaft Position Sensor (CKP)...
Crankshaft and oil pan parts
The main components of the crankshaft and oil pan are as follows: Crankshaft and main bearings Ladder frame and oil pan Oil filter and oil cooler assembly Crankshaft and main bearings Pos. Spare part...
The main components of the crankshaft and oil pan are as follows: Crankshaft and main bearings Ladder frame and oil pan Oil filter and oil cooler assembly Crankshaft and main bearings Pos. Spare part...
Elements of the camshaft system
The main elements of the camshaft system are: Drive gear assembly Front cover Drive gear Pos. Spare part number Name 1 - Exhaust shaft sprocket 2 - Intake shaft sprocket 3 - Main drive chain 4 - Main...
The main elements of the camshaft system are: Drive gear assembly Front cover Drive gear Pos. Spare part number Name 1 - Exhaust shaft sprocket 2 - Intake shaft sprocket 3 - Main drive chain 4 - Main...
Cylinder head components
The cylinder head consists of the following main elements: Cylinder head and valves Camshafts Cylinder head gasket Glow plugs Fuel injectors Cylinder Head Temperature (CHT) Sensor High pressure fuel...
The cylinder head consists of the following main elements: Cylinder head and valves Camshafts Cylinder head gasket Glow plugs Fuel injectors Cylinder Head Temperature (CHT) Sensor High pressure fuel...
Lubrication system
The main components of the lubrication system are: Turbocharger return oil line Oil pickup tube Oil pump Oil filter and oil cooler assembly Oil pressure sensor Oil dipstick Oil return using...
The main components of the lubrication system are: Turbocharger return oil line Oil pickup tube Oil pump Oil filter and oil cooler assembly Oil pressure sensor Oil dipstick Oil return using...
Removal and installation the engine
Removal All cars 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables,...
Removal All cars 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables,...
Disassembling the engine
Disassembly 1. Mount the engine on a suitable engine stand. 2. Drain the engine oil. Place a container to collect the engine oil. Remove the drain plug. Allow the engine oil to drain. 3. Disconnect...
Disassembly 1. Mount the engine on a suitable engine stand. 2. Drain the engine oil. Place a container to collect the engine oil. Remove the drain plug. Allow the engine oil to drain. 3. Disconnect...
Engine assembly
Special tool(s) Ladder Frame Adjustment Tool 303-1095 Pointer, top dead center (TDC) 303-1094 Crankshaft Alignment Tool 303-698 Front Crankshaft Oil Seal Remover/Installer 303-679 Adjustment Tool,...
Special tool(s) Ladder Frame Adjustment Tool 303-1095 Pointer, top dead center (TDC) 303-1094 Crankshaft Alignment Tool 303-698 Front Crankshaft Oil Seal Remover/Installer 303-679 Adjustment Tool,...
Intake manifold — removal and installation
Removal Warnings: Some fuel will inevitably spill during this operation. Make sure that all necessary precautions are taken to prevent fire and explosion. Do not carry or use a cell phone while...
Removal Warnings: Some fuel will inevitably spill during this operation. Make sure that all necessary precautions are taken to prevent fire and explosion. Do not carry or use a cell phone while...
Exhaust manifold — removal and installation
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Cylinder head — removal and installation
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the vehicle. 2. Disconnect the ground wire from the battery....
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the vehicle. 2. Disconnect the ground wire from the battery....
Rear Crankshaft Seal — Removal and Installation
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise the vehicle and place supports underneath it. 2. Disconnect the ground wire...
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise the vehicle and place supports underneath it. 2. Disconnect the ground wire...
Oil filter housing — removal and installation
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Valve lever — removal and installation
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Head cover — removal and installation
Removal Warnings: Some fuel will inevitably spill during this operation. Make sure that all necessary precautions are taken to prevent fire and explosion. Do not carry or use a cell phone while...
Removal Warnings: Some fuel will inevitably spill during this operation. Make sure that all necessary precautions are taken to prevent fire and explosion. Do not carry or use a cell phone while...
Gas distribution mechanism drive cover
Special tool(s) Timing Belt Cover Installation Tool 303-682 Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the...
Special tool(s) Timing Belt Cover Installation Tool 303-682 Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the...
Left engine mount — removal and installation
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Oil pan — removal and installation
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the vehicle. For more information, refer to the chapter:...
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the vehicle. For more information, refer to the chapter:...
Oil pump — removal and installation
Special tool(s) Installation tool, oil pump 303-705 Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise the vehicle and place...
Special tool(s) Installation tool, oil pump 303-705 Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise the vehicle and place...
Flywheel — removal and installation
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the vehicle. 2. Disconnect the ground wire from the battery....
Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the vehicle. 2. Disconnect the ground wire from the battery....
Oil cooler — removal and installation
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Front Crankshaft Seal — Removal and Installation
Special tool(s) Front Oil Seal Remover/Installer 303-679 (21-238) Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the...
Special tool(s) Front Oil Seal Remover/Installer 303-679 (21-238) Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the...
Right engine mount — removal and installation
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Camshafts — removal and installation
Special tool(s) Torque Setting Tool, Crankshaft 303-698 Removal All cars 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise the...
Special tool(s) Torque Setting Tool, Crankshaft 303-698 Removal All cars 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise the...
Timing chain — removal and installation
Special tool(s) Torque Setting Tool, Crankshaft 303-698 Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the...
Special tool(s) Torque Setting Tool, Crankshaft 303-698 Removal 1. WARNING: Never work on a vehicle supported only by a jack. Always support the vehicle with special stands. Raise and support the...
Crankshaft pulley — removal and installation
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
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