Car manual gearbox Land Rover Defender 90/110/130
Manual Transmission Specifications
Lubricants, working fluids, sealants and adhesives Element Technical specifications Transmission oil for manual transmission WSD-M2C200-C Brake fluid Super Dot 4 ESD-M6C57-A Sealant WSS-M2G348-A10...
Lubricants, working fluids, sealants and adhesives Element Technical specifications Transmission oil for manual transmission WSD-M2C200-C Brake fluid Super Dot 4 ESD-M6C57-A Sealant WSS-M2G348-A10...
Description and operating principle of a manual gearbox
Arrangement of elements Pos. Spare part number Name 1 - Transfer case assembly 2 - Gearbox housing extension 3 - Transfer case selector lever 4 - Gear selector lever 5 - Gearbox front housing 6 -...
Arrangement of elements Pos. Spare part number Name 1 - Transfer case assembly 2 - Gearbox housing extension 3 - Transfer case selector lever 4 - Gear selector lever 5 - Gearbox front housing 6 -...
Removal a manual gearbox
Special tool(s) Powertrain Jack Assembly HTJ1200-02 Puller, slider 308-652 Impact puller 100-012 Impact Puller Adapter 100-012-05 Removal 1. Open the front door. 2. Remove the front seat cushion...
Special tool(s) Powertrain Jack Assembly HTJ1200-02 Puller, slider 308-652 Impact puller 100-012 Impact Puller Adapter 100-012-05 Removal 1. Open the front door. 2. Remove the front seat cushion...
Installation of a manual gearbox
Special tool(s) Powertrain Jack Assembly HTJ1200-02 Gear Selector Adjustment Tool 308-561 Installation NOTE: If a new transmission is being installed, the shift lever mounting bolts must be installed...
Special tool(s) Powertrain Jack Assembly HTJ1200-02 Gear Selector Adjustment Tool 308-561 Installation NOTE: If a new transmission is being installed, the shift lever mounting bolts must be installed...
Disassembling a manual gearbox
Special tool(s) Mounting Bracket, Engine/Differential 205-329 Impact puller 100-012 Seal Puller 308-615 Rear Seal Remover/Installer 303-538 Puller 308-516 Assembly tool 205-081A Slider Puller 308-652...
Special tool(s) Mounting Bracket, Engine/Differential 205-329 Impact puller 100-012 Seal Puller 308-615 Rear Seal Remover/Installer 303-538 Puller 308-516 Assembly tool 205-081A Slider Puller 308-652...
Assembly of a manual gearbox
Special tool(s) Installation tool, outer bearing race/front wheel hub seal 204-087 Puller, Bearing/Gear 205-310 Mounting Bracket, Engine/Differential 205-329 Protection, axle shaft 205-332 Assembly...
Special tool(s) Installation tool, outer bearing race/front wheel hub seal 204-087 Puller, Bearing/Gear 205-310 Mounting Bracket, Engine/Differential 205-329 Protection, axle shaft 205-332 Assembly...
Synchronizers — disassembly
Disassembly 1. NOTE: Mark the position of each item before removing it. 1. Sliding synchronizer clutch. 2. Assembled sliders. 3. Synchronizer hub. Assembly 1. NOTE: Elements should be installed in...
Disassembly 1. NOTE: Mark the position of each item before removing it. 1. Sliding synchronizer clutch. 2. Assembled sliders. 3. Synchronizer hub. Assembly 1. NOTE: Elements should be installed in...
1-2 and reverse gear selector shaft stoppers — removal and installation
Special tool(s) Hammer with movable striker 100-012 Puller, stopper 308-657 Impact Puller Adapter 100-012-05 Seal Puller 308-615 Removal 1. Remove the gear shift lever. For more information, refer to...
Special tool(s) Hammer with movable striker 100-012 Puller, stopper 308-657 Impact Puller Adapter 100-012-05 Seal Puller 308-615 Removal 1. Remove the gear shift lever. For more information, refer to...
Gear shift control shaft seal
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Removal 1. Disconnect the ground wire from the battery. For more information, refer to the chapter: Disconnecting and connecting the battery (414-01 Battery, Battery Mounting and Cables, General...
Primary shaft seal — removal and installation
Special tool(s) Impact puller 100-012 Seal Puller 308-615 Primary Shaft Seal Installation Tool 308-605 Removal 1. Disconnect the ground wire from the battery. For more information, refer to the...
Special tool(s) Impact puller 100-012 Seal Puller 308-615 Primary Shaft Seal Installation Tool 308-605 Removal 1. Disconnect the ground wire from the battery. For more information, refer to the...
Selector shaft locks — removal and installation
Special tool(s) Hammer with movable striker 100-012 Puller, stopper 308-657 Impact Puller Adapter 100-012-05 General equipment Hammer Soft punch Removal 1. Remove the gearbox. For more information,...
Special tool(s) Hammer with movable striker 100-012 Puller, stopper 308-657 Impact Puller Adapter 100-012-05 General equipment Hammer Soft punch Removal 1. Remove the gearbox. For more information,...
Output shaft seal — removal and installation
Special tool(s) Impact puller 100-012 Seal Removal Tool (input and output) 308-375 Impact Puller Adapter 100-012-01 Fixing tool, output flange 308-701 Assembly tool 205-081A Long Arm Puller 308-516...
Special tool(s) Impact puller 100-012 Seal Removal Tool (input and output) 308-375 Impact Puller Adapter 100-012-01 Fixing tool, output flange 308-701 Assembly tool 205-081A Long Arm Puller 308-516...
Gear Shift Lever — Removal and Installation
Removal 1. Remove the high/low range transfer case gear mechanism. For more information, refer to the chapter: Transfer Case Direct/Reducer Gear Shift Drive (308-07A Transfer Case - ID4 2.4L Diesel...
Removal 1. Remove the high/low range transfer case gear mechanism. For more information, refer to the chapter: Transfer Case Direct/Reducer Gear Shift Drive (308-07A Transfer Case - ID4 2.4L Diesel...
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