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Fuel transfer pump (Discovery 1)

 
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Contents: Removal ⇩ Installation ⇩

Removal



1. Loosen the nuts on the high-pressure pipes on the injectors and fuel injection pump. Remove the pipes.

1. Loosen the nuts on the high-pressure pipes on the injectors and fuel injection pump. Remove the…


2. Plug the injector and fuel injection pump fittings.

3. Disconnect the fuel lines from the booster pump.

3. Disconnect the fuel lines from the booster pump.


4. Plug the pipes.

5. Unscrew the two bolts securing the booster pump to the block.

6. Remove the pump and discard the gasket.

Installation



7. Clean the mating surfaces of the block and booster pump.

8. Install the new gasket. Place the pump lever on the camshaft eccentric. Install the pump, tighten the mounting bolts to 25 Nm.

9. Connect the fuel lines to the booster pump. Tighten the mounting nuts to a torque of 33 Nm.

10. Connect the high pressure tubes. Tighten the mounting nuts to 28 Nm.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Konstantin Nazarov


 

Previous articles
Tdi fuel system — design description
Description of the electronic fuel injection pump control system
Operation of the electronic control system
Adjustments — accelerator cable (fuel injection pump lever)
Fuel injection pump lever position sensor (for the exhaust gas recirculation system)
Idle speed
Checking the boost pressure
Repair — Fuel Level Sensor

Current article
Fuel transfer pump

Next articles
Fuel filter
Charge air cooler
Glow plugs
Exhaust gas recirculation system valve
Glow plug relay
Exhaust gas recirculation control unit
Fuel injection pump lever position sensor (EGR system)
Injectors — removal

 
 

Similar articles from Land Rover repair manuals:
• Fuel pump and fuel supply unit Freelander 2 (2006-2014)
• High pressure fuel pump and fuel filter assembly Freelander 1 (1997-2006)
• Auxiliary fuel transfer pump Range Rover 3 (2001-2012)
• Fuel pump — removal and installation Defender 2007+ (2007-2016)

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Discovery 3 
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Discovery 1 
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