Contents: Removal ⇩ Installation ⇩
Before disconnecting the battery, carefully read the "Disconnecting the Battery" section and follow all instructions therein.
GENERAL INFORMATION, Precautions when working with electrical equipment.
Removal
1. Disconnect the ground cable from the battery.
2. Raise the car on a lift.
3. Unscrew the 2 bolts securing the protective cover of the fuel pump.
4. Remove the protective cover of the fuel pump.
5. Unscrew the 2 bolts securing the fuel pump to the mounting brackets, bend the mounting brackets.
6. Disconnect the group connector from the fuel pump.
7. Clamp the suction and discharge hoses of the fuel pump with clamps.
8. Prepare a suitable container for draining any remaining fuel.
WARNING: Fuel leakage is inevitable during this operation. Take safety measures to prevent fire or explosion.
9. Loosen the fuel pump hose clamps.
WARNING: Fuel vapors are highly flammable and in a confined space they are also toxic and explosive. A fire extinguisher must be available in the room where fuel is removed from the fuel tank. (foam, carbon dioxide, gas or powder).
10. Remove the auxiliary fuel lift pump.
NOTE: If the fuel pump was removed only to gain access to other system components, no further disassembly operations should be performed.
11. Remove the auxiliary fuel pump from the rubber housing.
Installation
1. Place the rubber boot on the auxiliary fuel lift pump.
2. Connect the fuel hoses to the fuel pump and secure them with clamps.
3. Remove the clamps from the fuel hoses.
4. Connect the group electrical connector to the fuel pump.
5. Install the fuel pump on the brackets and secure it with the mounting bolts.
6. Replace the protective cover and secure it with bolts.
7. Lower the vehicle.
8. Connect the battery ground cable.
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