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TD V6 Diesel Engine (Range Rover 3)

 
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  • TD V6 Diesel Engine
 
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General information
Engine typeDirect injection diesel engine with in-line cylinder arrangement, 3.0 liter displacement, turbocharged and intercooled, 4 valves per cylinder
Cylinder arrangement6 cylinders in line; cylinder numbering from the front of the engine
Cylinder diameter84.00 mm (3.307 inches)
Piston stroke88.00 mm (3.465 inches)
Working volume2924 cm³ (178.4 in³)
Cylinder firing order1 - 5 - 3 - 6 - 2 - 4
Compression ratio19,0
Direction of rotationClockwise when viewed from the front of the engine
Nominal power130 kW (172 hp) at 4000 rpm
Overall dimensions:
Length778 mm (30.6 inches)
Width:676.6 mm (26.6 inches)
Height800.3 mm (31.5 inches)
Fuel injection system
System typeBattery powered ("Common rail"), with Bosch high pressure pump
The speed at which the fuel supply is cut off4750 rpm
Idle speed790±50 rpm
Glow plugsTotal quantity - 6, 1 spark plug for each cylinder. The spark plug is located symmetrically on the intake valve side.
TurbochargerGarrett GT 2256V
Standards for the content of harmful substances in exhaust gasesEU3 - Class N1, Group 3
Valve timing
Inlet valves:
Opening:8° before TDC
Closing28° after BDC
Exhaust valves:
Opening:36° before BDC
Closing4° after TDC
Lubrication system
System typeWith wet sump and oil supply under pressure
Oil pumpCrankshaft driven, with eccentric rotors
Clearance between outer rotor and housing0.080...0.156 mm (0.0031...0.062 inches)
Oil filterFull flow, with replaceable filter element
Pressure at which the safety valve starts to open4.2 bars (60.9 psi)
Oil pressure alarm response pressure0.2...0.6 bar (3.0...8.8 psi)
Pressure maintained in the system by a relief valve4.2 ±0.5 bar (60.9 ±7.3 psi)
Cylinder head
Material/manufacturing technologyIt is cast from aluminum alloy using the chill casting method.
Location of gas channelsThe same channels are located on one side of the cylinder head.
Non-flatness of the mating surface0.03 mm (0.001 inches)
Valves
Valve stem diameter - intake and exhaust valves:5.968 ±0.0070 mm (0.235 ±0.0003 in)
Valve stem - guide clearance:
Inlet valve0.025...0.055 mm (0.001...0.002 inches)
Exhaust valve0.040...0.070 mm (0.0015...0.003 inches)
Valve plate depth:
Inlet valve0.73±0.1 mm (0.029±0.004 in)
Exhaust valve0.56±0.1 mm (0.022±0.004 in)
Sealing cone (chamfer) angle of valve seats. Inlet and outlet valves46°
Seat cone (chamfer) width. Inlet and outlet valves1.45 ±0.25 mm (0.114 ±0.004 in)
Valve springs:
Spring typeCylindrical, single
Length in free state47.5 mm (1.87 inches)
Length when assembled32.0 mm (1.26 inches)
Laying the gas joint:
Gasket typeMultilayer, steel
Selection of gasket thickness option:
1 holeThe protrusion of the piston end is no more than 0.92 mm (0.036 inches)
2 holesPiston end protrusion more than 0.93 mm but less than 1.03 mm (0.040...0.041 inches)
3 holesPiston end protrusion more than 1.03 mm (0.041 inches)
Camshafts:The shafts are made using the slip casting method in a chill mold.; the cams have a multi-radius profile
Material and design features
DriveSingle Row Chain
Radial runout0.05 mm (0.002 inches)
Axial clearance0.15 0.33 mm (0.006...0.013 inches)
Bearing clearance0.047...0.088 mm (0.002...0.003 inches)
Valve liftersThe valves are driven by single-arm levers with a contact roller and a hydraulic clearance compensator.
Cylinder block
Material and design featuresThe block is made of grey cast iron with reinforcing rods.
Cylinder diameter:
Nominal size *84,000...84,018 mm (3.3071...3.3078 inches)
Acceptable without repair84,040 mm (3.3087 inches)
Intermediate size *84,080...84,095 mm (3.3102...3.3109 inches)
Acceptable without repair84,120 mm (3.3118 inches)
1st repair *84,250...84,267 mm (3.3169...3.3176 inches)
Acceptable without repair84.290 mm (3.3185
Cylinder ovality:
Nominal value *0.01 mm (0.004 inches)
Acceptable without repair0.04 mm (0.0016 inches)
Cylinder taper:
Nominal value *0.01 mm (0.004 inches)
Acceptable without repair0.04 mm (0.0016 inches)
Crankshaft
Main journal diameter:
Nominal diameter:
With a yellow mark59,977...59,983 mm (2.3613...2.3615 inches)
With a green mark59.970...59.976 mm (2.3610...2.3613 in)
With a white mark59,964...59,970 mm (2.3608...2.3610 inches)
1st repair:- 0.25 mm (0.0098 inches) - nominal value
With a yellow mark59.727...59.733 mm (2.3515...2.3517 in)
With a green mark59,720...59,726 mm (2.3512...2.3514 inches)
With a white mark59,714...59,720 mm (2.3509...2.3512 inches)
2nd repair:- 0,50 (0.0196 inches) - nominal value
With a yellow mark59,477...59,483 mm (2.3416...2.3418 inches)
With a green mark59,470...59,476 mm (2.3413...2.3416 inches)
With a white mark59,464...59,469 mm (2.3411...2.3413 inches)
Bearing clearance0.027...0.063 mm (0.0011...0.0025 inches)
Diameter of crankshaft connecting rod journals44.975...45.008 mm (1.7707 70 1.7720 inches)
Out of roundness of main and connecting rod journals0.02 mm (0.0008 inches)
Crankshaft axial clearance0.08...0.163 mm (0.0031...0.0064 inches)
Crankshaft main bearings
Quantity7 (6 radial, 1 thrust)
Bearing typeThe bearing shell on the block side has an oil groove, the shell on the bearing cap side does not have a groove.
Crankshaft connecting rod journal bearings
Bearing typeThe bearing shell on the cover side has a special coating, the bearing shell on the connecting rod side has no coating.
Pistons
Piston typeThe piston has a graphite coated skirt and an internal channel for cooling oil, the combustion chamber is located in the piston bottom
Maximum allowable clearance in the piston skirt - cylinder bore interface (The clearance is measured at a distance of 12.0 mm (0.47 inches) from the bottom of the skirt, in a plane perpendicular to the axis of the piston pin)0.15 mm (0.006 inches)
Diameter (Measured at 40.0 mm (1.5 in) from the bottom of the skirt, in a plane perpendicular to the piston pin axis)
Nominal value83.950 ±0.009 mm (3.3051 ±0.0004 in
Intermediate value84.030 ±0.009 mm (3.3083 ±0.004 in)
1st repair size84.200 ±0.009 mm (3.3150 ±0.004 in)
Piston rings2 compression rings, 1 oil scraper ring
Type:
Upper compression ringWith barrel profile and chrome finish
Lower compression ringWith a conical profile
Oil scraper ringRing with beveled working edge and spring expander
Clearance in the mating of the new piston ring and the groove on the piston:
Upper compression ringNot measured
Lower compression ring0.050...0.090 mm (0.0026...0.0035 inches)
Oil scraper ring0.030...0.070 mm (0.0012...0.0030 inches)
New piston ring gap (Measured at a depth of 30 mm (1.2 in) from the top end of the cylinder)
Upper compression ring0.20...0.35 mm (0.007...0.014 inches)
Lower compression ring0.30...0.45 mm (0.012...0.018 inches)
Oil scraper ring0.20...0.40 mm (0.007...0.016 inches)
Piston pins"Floating" type, prevented from axial movement by retaining rings
Fit in the upper connecting rod headPressed in with tension
Length68 mm (2.7 in)
Diameter of the bushing hole in the upper head of the connecting rod:30,007...30,016 mm (1.201...1.202 inches)
Connecting rods
TypeThe connecting rod has an "H" shaped cross-section, the lower head of the connecting rod has a split in the horizontal plane
Distance between the axes of the upper and lower heads135 mm (5.32 inches)
Deviation from parallelism of axes (connecting rod twist)0.05 mm (0.002 inches)
Deviation from parallelism of axes (connecting rod bend)0.5 mm (0.02 inches)

NOTE: * Measurements should be taken at the top, middle and bottom of the cylinder in a plane perpendicular to the crankshaft axis.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Platon Fedorov


 

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TD V6 Diesel Engine

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V8 petrol engine
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