Dismantling
1. Disconnect "negative" battery terminal.
2. Remove the right oxygen sensor connector from the bracket on the cooling pipe and disconnect the connector.
3. Turn out a bolt of fastening of the top right cross-beam of the engine to the top bracket.
4. Loosen the bolt securing the top right engine cross member to the body and move the cross member away from the top bracket.
5. Raise the vehicle on a lift.
6. Remove the lower engine protection.
EXTERIOR PARTS, REPAIR WORKS, Engine lower shield.
7. Remove a reception pipe of system of release.
MANIFOLDS AND EXHAUST SYSTEM: MOD. K, move. V6, REPAIRS, Downpipe: except for North American market.
8. Turn away a bolt of fastening of the bottom crossbeam to an arm on the pallet.
9. Loosen the bolt securing the engine lower cross member to the subframe, move the cross member away from the bracket on the pallet.
10. Release a cable of a choice of transfers from fastening on a body.
11. Remove the 2 transfer case heat shield mounting bolts to the engine lower cross member bracket.
12. Turn away a nut of fastening of a heat-shielding screen to a case of a shaft of a drive of the back bridge.
13. Turn away a nut of fastening of a heat-shielding screen to a case of a distributing box.
14. Turn away 4 nuts of fastening of the right final collector to a head of cylinders.
15. Remove the exhaust manifold and discard its gaskets.
Installation
1. Wipe the exhaust manifold and mating surface on the cylinder head.
2. Having installed a new gasket, install the exhaust manifold, fit the nuts and tighten them to 45 Nm.
3. Install the heat shield on the transfer case.
4. Fit the nut securing the heat shield to the transfer case housing and tighten it to 45 Nm.
5. Screw on the nut securing the heat shield to the transfer box drive gear housing and tighten it to a torque of 25 Nm.
6. Screw in 2 bolts securing the heat shield to the engine lower cross member bracket and tighten them to a torque of 9 Nm.
7. Fix a cable of a choice of transfers on a body.
8. Install the lower cross member on the pallet bracket, screw in the bolts and tighten them to a torque of 100 Nm.
9. Tighten the bolt securing the lower cross member to the subframe to 100 Nm.
10. Establish a reception pipe of system of release.
MANIFOLDS AND EXHAUST SYSTEM: MOD. K, move. V6, REPAIRS, Downpipe: except for North American market.
11. Reinstall the lower engine guard.
EXTERIOR PARTS, REPAIR WORKS, Engine lower shield.
12. Lower the car lift.
13. Connect the right oxygen sensor connector, fix the connector on the cooling system pipe bracket.
14. Install the upper right cross member on the bracket, screw in the bolt and tighten it to 100 Nm.
15. Tighten the bolt securing the upper cross member to the body to 100 Nm.
16. Attach "negative" battery terminal.
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