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Manual gearbox car Land Rover Freelander 2

 
  • Main
  • Freelander
  • Freelander 2
  • Power unit
  • Mechanical transmission
 
Manual transmission specification
Manual transmission specification
Lubrication Detail Specifications Recommended lubricants Castrol BOT 350 M3 – Land Rover (vehicles manufactured since 2011) Castrol MTF97309 – Land Rover (vehicles manufactured before 2011) Filling...

Overview and location of the manual transmission
Overview and location of the manual transmission
Pos. Spare part number Name 1 - Selector lever 2 - Manual transmission The 6-speed manual transmission M66EHA50 is manufactured by Getrag-Ford in Cologne, Germany. This transmission has a very...

Mechanical gearbox device
Mechanical gearbox device
The shift cable and selector lever are described in the section on external controls. For more information, refer to the chapter: External Controls (308-06 Manual Transaxle/Transaxle External...

Gearbox gear block
Gearbox gear block
Pos. Spare part number Name A - Primary shaft B - Intermediate shaft 1st - 2nd gear, 5th - 6th gear C - Intermediate shaft 3rd - 4th gear D - Reverse gear shaft 1 - Main gear of reverse gear 2 -...

Power flow in different gears
Power flow in different gears
Power flow in first gear Pos. Spare part number Name A - Primary shaft B - Intermediate shaft 1st - 2nd gear and 5th - 6th gear 4 - Ring gear 15 - 1st gear pinion 19 - 1st - 2nd gear clutch 20 - Main...

Description and principle of operation of the clutch
Description and principle of operation of the clutch
Pos. Spare part number Name 1 - Clutch pedal 2 - Brake/clutch fluid reservoir 3 - Liquid level sensor 4 - Connector 5 - Low pressure hose 6 - Master cylinder 7 - High pressure clutch line 8 -...

Inspection and verification
Inspection and verification
1. Visually inspect for obvious signs of mechanical and electrical damage. Mechanical elements Electrical factors Gearbox fluid leaks Clutch fluid leaks Missing fasteners Buttons and switches Gear...

Table of signs of malfunction
Table of signs of malfunction
NOTE: Before performing further diagnostic procedures, check the transmission fluid level. For additional information, refer to: Checking the Transmission Fluid Level (308-03 Manual/Transaxle...

Bleeding the Clutch System
Bleeding the Clutch System
1. Make sure all clutch line connections are tight and there are no signs of leaks. 2. 3. Remove the cover from the brake fluid reservoir. WARNING: Do not allow dirt or foreign fluids to enter the...

Adjusting the gear shift cable
Adjusting the gear shift cable
1. Check the operation of the gearbox. 2. Set the gear shift lever to neutral position (NEUTRAL). 3. Remove the gearshift lever handle. Refer to the procedure: Gearbox lever handle (308-06 External...

Clutch specification
Clutch specification
Working fluids Detail Specifications Recommended hydraulic fluid SHELL DONAX YB DOT4 ESL LIQUID General specification Detail Specifications Clutch Manufacturer/Type LUK - Self-adjusting clutch Clutch...

Slave and pressure plates of the clutch
Slave and pressure plates of the clutch
Special tool 303-1272 Locking Tool, Flywheel 308-667 Aligner, Clutch Removal 1. Disconnect the battery ground cable. Refer to procedure: Specifications (414-00 Charging System - General Information,...

Clutch controls
Clutch controls
Tightening torques Description Nm lb-ft Clutch bleeder nipple 10 7 Pedal Block Nuts 24 18 Clutch slave cylinder mounting bolts 11 8 Arrangement of elements Pos. Spare part number Name 1 -...

Clutch hydraulic drive slave cylinder
Clutch hydraulic drive slave cylinder
NOTE: The clutch slave cylinder and release bearing are a single unit and cannot be serviced or replaced separately. Removal 1. Disconnect the battery ground cable. Refer to procedure: Specifications...

Draining and filling transmission fluid
Draining and filling transmission fluid
WARNING: Use caution when draining oil as the oil may be very hot. 1. Raise and support the vehicle. WARNING: Never work on a vehicle supported solely by a jack. Always support the vehicle securely....

Checking the transmission fluid level
Checking the transmission fluid level
WARNING: Use caution when draining oil as the oil may be very hot. 1. Raise and support the vehicle. WARNING: Never work on a vehicle supported solely by a jack. Always support the vehicle securely....

Right axle shaft seal
Right axle shaft seal
Special tool 303-1300 Remover, Crankshaft Seal 303-882 Installer, Halfshaft Seal Removal 1. Raise and support the vehicle. WARNING: Ensure that the vehicle is supported securely. 2. Remove the right...

Left axle shaft seal
Left axle shaft seal
Special tool 303-1300 Remover, Crankshaft Seal 307-596 Installer, Halfshaft Seal Removal 1. Raise and support the vehicle. WARNING: Ensure that the vehicle is supported securely. 2. Remove the left...

Primary shaft seal
Primary shaft seal
Special tool 303-538 Remover/Installer, Crankshaft Oil Seal 308-643 Installer, Input Shaft Seal Removal 1. Remove the transmission. Refer to procedure: Transmission (308-03 Manual/Transaxle...

Intermediate shaft seal
Intermediate shaft seal
Special tool 303-1300 Remover, Crankshaft Seal 307-595 Installer, Intermediate Shaft Seal Removal 1. Raise and support the vehicle. WARNING: Ensure that the vehicle is supported securely. 2. Remove...

Removal the gearbox
Removal the gearbox
Special tool 205-754A Splitter, Ball Joints 211-316 Separator, Ball Joint General equipment: Powertrain Jack 1. Remove the battery tray. Refer to the procedure: Battery Installation Tray (414-01...

Gearbox installation
Gearbox installation
1. Install the clutch slave cylinder. Tightening torque: 11 Nm 2. Install the gearbox unit. Tightening torque: 65 Nm 3. Install the transmission support bracket. Tightening torque: M12 80 Nm . M8 24...

External controls for manual transmission
External controls for manual transmission
Tightening torques Description Nm lb-ft Gear Shift Lever Bolts 10 7 Gear Shift Bracket Bolts 24 18 Description and principle of operation Pos. Spare part number Name 1 - Gear shift cables 2 - Shift...

Gear selector lever and gear shift cables
Gear selector lever and gear shift cables
Pos. Spare part number Name 1 - Longitudinal shift cable 2 - Gear selector lever 3 - Shift Lever Handle 4 - Centering spring 5 - Ball head 6 - Lever plate 7 - Cross cable adjustment button 8 -...

Gear shift lever mechanism
Gear shift lever mechanism
Removal 1. Remove the cover and disconnect the ground cable from the battery. Refer to procedure: Specifications (414-00 Charging System - General Information, Specifications). 2. Remove the air...

Gear shift lever
Gear shift lever
1. Remove the floor console. Refer to procedure: Floor Console (501-12 Instrument Panel and Console, Removal and Installation). 2. NOTE: The transmission must be in neutral before removing the...

Gear shift cables
Gear shift cables
Removal 1. Raise and support the vehicle. WARNING: Ensure that the vehicle is supported securely. 2. Remove the propeller shaft. Refer to the procedure: Propeller Shaft - Vehicle does not include:...

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Freelander 2 
  • General information
  • Using the manual
  • Repair technique
  • Precautionary measures
  • Road test
  • Fault codes
  • Identification codes
  • Jacking and lifting
  • Maintenance - Diesel
  • Maintenance - petrol
  • Chassis
  • Suspension
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Terrain response
  • Transmission system
  • Cardan shaft
  • Rear drive axle
  • Rear axle shafts
  • Front axle shafts
  • Brake system
  • Parking brake
  • Hydraulic brake
  • Brake booster
  • Anti-lock braking system
  • Exchange rate stability
  • Steering
  • Steering column
  • Power unit
  • Engine device
  • Engine repair
  • Description of the cooling system
  • Cooling system repair
  • Fuel supply
  • Drive units
  • Launch system
  • Ignition system
  • Exhaust toxicity
  • Air filtration
  • Fuel vapor control
  • Electronic control part
  • Automatic gearbox
  • Gearbox cooling
  • Automatic transmission controls
  • Mechanical transmission
  • Transfer case
  • Exhaust system
  • Fuel tank and lines
  • Speed control
  • Electrical equipment
  • Climate control system
  • Climate control
  • Additional climate control
  • Instrument panel
  • Sound signal
  • Information and messages
  • Assistance with parking
  • Battery and alternator
  • Information and entertainment
  • Outdoor Lighting
  • Interior lighting
  • Communication network
  • Wiring harnesses
  • Anti-theft system
  • Multifunctional modules
  • Body and coating
  • Body front panels
  • Lockable body parts
  • Interior trim
  • Rear view mirrors
  • Car seats
  • Glass, frames and mechanisms
  • Instrument panel and console
  • Handles, locks, latches
  • Windshield wipers and washers
  • Sunroof
  • Bumpers
  • Seat belt system
  • Restraint system
  • Body repairs
  • Front end repairs
  • Roof element repairs
  • Side panel repairs
  • Tailgate repairs
  • Subframe and mounts

Freelander 1 
  • General information
  • Using the manual
  • Precautionary measures
  • Technique
  • Specifications
  • Connection tightening torques
  • Maintenance
  • Power unit
  • Diesel engine Td4
  • Petrol engine K1.8
  • Piston group K1.8
  • KV6 petrol engine
  • Piston group KV6
  • Decreased toxicity
  • Motor control EDC
  • Engine management MEMS
  • Motor control Siemens
  • Fuel supply diesel Td4
  • Fuel supply for K1.8 engine
  • Fuel supply of KV6 engine
  • Cooling diesel Td4
  • Engine cooling K1.8
  • Engine cooling KV6
  • Exhaust system Td4
  • Exhaust system K1.8
  • Exhaust system KV6
  • Clutch
  • Mechanical transmission
  • Transfer case
  • Automatic gearbox
  • Chassis
  • Drive shafts
  • Rear axle and final drive
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body and coating
  • Passive safety
  • Doors, locks and glass
  • Exterior body parts
  • Interior trim details
  • Seats
  • Roof hatch
  • Roof
  • Body geometry
  • Body parts repair
  • Sealing and corrosion
  • Electrical equipment
  • Heating and ventilation
  • Air conditioning
  • Windshield wipers and washers
  • Starting engine and charging
  • Lighting and headlights
  • Control modules
  • Safety system
  • Window management
  • Entertainment systems
  • Wiring harnesses
  • Governing bodies
  • Devices


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Car repair and service instructions Land Rover: Freelander, Discovery, Range Rover, Defender
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