Car Body Repairs Land Rover Freelander 2
General information about the body
The body plays a significant role in the growing trend towards ever faster model variant changes. Different customer groups are strongly influenced by the design and shape of the body. At the same...
The body plays a significant role in the growing trend towards ever faster model variant changes. Different customer groups are strongly influenced by the design and shape of the body. At the same...
High-strength steel grades
Most modern cars are built using different grades of steel, which allows for the optimization of the body structure (collision, safety, rigidity, reduced fuel consumption, etc.). Steels are divided...
Most modern cars are built using different grades of steel, which allows for the optimization of the body structure (collision, safety, rigidity, reduced fuel consumption, etc.). Steels are divided...
Collision Damage and Diagnosis
General notes: Accurate determination of the extent of damage enables correct repair planning. All types of body repairs must be carried out in strict accordance with the instructions of the Body...
General notes: Accurate determination of the extent of damage enables correct repair planning. All types of body repairs must be carried out in strict accordance with the instructions of the Body...
Impact of collision on the body
NOTE: Forces are transmitted through vehicle components such as axle shafts and trailer mounts. If the vehicle has been struck from behind, then all connected body components and mechanical...
NOTE: Forces are transmitted through vehicle components such as axle shafts and trailer mounts. If the vehicle has been struck from behind, then all connected body components and mechanical...
Body measurements and repair planning
Measurement options Comparative measurements can also be made on the outside of the body. Depending on the damage, comparative and diagonal measurements can be made using a compass, telescopic rod,...
Measurement options Comparative measurements can also be made on the outside of the body. Depending on the damage, comparative and diagonal measurements can be made using a compass, telescopic rod,...
Repair with editing
WARNING: It is not recommended to use heat when stretching to straighten body panels (such as side members). Longitudinal stretching (hot or cold) is also not recommended. Minor use of lateral...
WARNING: It is not recommended to use heat when stretching to straighten body panels (such as side members). Longitudinal stretching (hot or cold) is also not recommended. Minor use of lateral...
Cutting off body parts
Depending on what elements are being connected, different tools can be used to cut/separate body parts. Milling of spot welds NOTE: All other components such as interior fittings, window glass, etc....
Depending on what elements are being connected, different tools can be used to cut/separate body parts. Milling of spot welds NOTE: All other components such as interior fittings, window glass, etc....
Carrying out body repairs
Butt joint NOTE: Separating cuts for sectional replacement should be as short as possible. Cutting may only be done along the cutting lines shown in the repair diagrams. It is prohibited to make cuts...
Butt joint NOTE: Separating cuts for sectional replacement should be as short as possible. Cutting may only be done along the cutting lines shown in the repair diagrams. It is prohibited to make cuts...
Body straightening
Basic principles of panel straightening Before replacing any sections or completely replacing body panels, always check carefully whether the damaged panel can be straightened by body straightening....
Basic principles of panel straightening Before replacing any sections or completely replacing body panels, always check carefully whether the damaged panel can be straightened by body straightening....
Heat treatment of panels
It is usually inevitable that some parts of the body panels will show excess material as a result of mechanical deformation. If there are any areas of excess material, this will cause local buckling...
It is usually inevitable that some parts of the body panels will show excess material as a result of mechanical deformation. If there are any areas of excess material, this will cause local buckling...
Precautions when repairing the body
The electronic control units installed in the vehicle require precautions when performing repair welding. The intense heat and vibration that occur during welding may cause damage to the electronic...
The electronic control units installed in the vehicle require precautions when performing repair welding. The intense heat and vibration that occur during welding may cause damage to the electronic...
Contact spot welding
Where spot welding was used in the manufacture of the body, spot welding should also be carried out when replacing parts, if possible. In these new welded joints, the welding points should be spaced...
Where spot welding was used in the manufacture of the body, spot welding should also be carried out when replacing parts, if possible. In these new welded joints, the welding points should be spaced...
Gas-arc welding with a consumable electrode
Equipment setup and selection of welding parameters: Any connections made during the manufacture of the vehicle using MIG/MAG technology must be connected by welding using the same technology during...
Equipment setup and selection of welding parameters: Any connections made during the manufacture of the vehicle using MIG/MAG technology must be connected by welding using the same technology during...
Glazing with glue
The windshield, side windows and tailgate glass are bonded directly to the body window frames and tailgate. Window panes are fixed in this way primarily due to the strength of the adhesive bond....
The windshield, side windows and tailgate glass are bonded directly to the body window frames and tailgate. Window panes are fixed in this way primarily due to the strength of the adhesive bond....
Removal and installation of windows with glued glass
Precautionary measures To prevent injury, always follow these safety precautions: Use protective gloves and armlets. Use safety glasses. Preparation Before cutting a window with bonded glass, release...
Precautionary measures To prevent injury, always follow these safety precautions: Use protective gloves and armlets. Use safety glasses. Preparation Before cutting a window with bonded glass, release...
Equipment and safety precautions at work
When performing repairs, safety regulations and regulations must be observed. All occupational health and safety regulations must be observed. Precautions when welding To prevent the risk of injury,...
When performing repairs, safety regulations and regulations must be observed. All occupational health and safety regulations must be observed. Precautions when welding To prevent the risk of injury,...
Protection of the body from corrosion
Careful preservation of the corrosion protection material applied during vehicle manufacturing and/or restoration of the protective layer during and after body repairs must be ensured. Only then can...
Careful preservation of the corrosion protection material applied during vehicle manufacturing and/or restoration of the protective layer during and after body repairs must be ensured. Only then can...
Anti-corrosion protection of new elements
All new items should be inspected for damage during shipping, such as scratches or dents. Depending on the extent of the damage, the following may be required: Undamaged new elements Do not strip the...
All new items should be inspected for damage during shipping, such as scratches or dents. Depending on the extent of the damage, the following may be required: Undamaged new elements Do not strip the...
Protection of welding elements
Using a stripping disc, remove the cathodic primer coating from the inside and outside of the weld area. The stripped area should be as small as possible to preserve as much of the cathodic primer...
Using a stripping disc, remove the cathodic primer coating from the inside and outside of the weld area. The stripped area should be as small as possible to preserve as much of the cathodic primer...
Partial replacement of body elements
The procedure for partial replacement is the same as in the "Welded elements" section. The main difference between partial replacement of elements and complete replacement is the preparation of butt...
The procedure for partial replacement is the same as in the "Welded elements" section. The main difference between partial replacement of elements and complete replacement is the preparation of butt...
Materials for body sealing
Pos. Spare part number Name 1 - Between the panels - bolted connection 2 - Between the edges of the panels there is a bolted connection 3 - Between panels - connection by spot welding 4 - Between the...
Pos. Spare part number Name 1 - Between the panels - bolted connection 2 - Between the edges of the panels there is a bolted connection 3 - Between panels - connection by spot welding 4 - Between the...
Approved materials for repair
Description - Application Supplier Product number Sealing - - Polyurethane joint sealant squeezed out of a can - grey - is a non-weldable product 3M 08684 Polyurethane joint sealant squeezed out of a...
Description - Application Supplier Product number Sealing - - Polyurethane joint sealant squeezed out of a can - grey - is a non-weldable product 3M 08684 Polyurethane joint sealant squeezed out of a...
Underbody sealant
The underbody surface and the front part of the spare wheel well are treated with Plastisol PVC underbody sealant. This material is not suitable for re-treatment. During repair operations, remove the...
The underbody surface and the front part of the spare wheel well are treated with Plastisol PVC underbody sealant. This material is not suitable for re-treatment. During repair operations, remove the...
Precautions when handling the body
Be careful when performing repair work in the workshop. Underbody sealants, seam sealants, underbody mastic and body panels can be damaged if the car is not lifted carefully. Anti-corrosion treatment...
Be careful when performing repair work in the workshop. Underbody sealants, seam sealants, underbody mastic and body panels can be damaged if the car is not lifted carefully. Anti-corrosion treatment...
Acoustic insulation with foaming material
Expanding foam sound deadening seals are used in various hidden cavities of the car body to improve the performance of the car. This seal is applied during the production of the car and expands...
Expanding foam sound deadening seals are used in various hidden cavities of the car body to improve the performance of the car. This seal is applied during the production of the car and expands...
Sealer for welds
During factory body assembly, a heat-curing PVC-based sealant is applied to some panel joints. This material is not intended for use in body repair and must be replaced with an approved seam sealant....
During factory body assembly, a heat-curing PVC-based sealant is applied to some panel joints. This material is not intended for use in body repair and must be replaced with an approved seam sealant....
Mastic for filling cavities
After repair, be sure to treat the repaired areas with an approved cavity mastic. In addition, cavities that were disturbed during repair should also be treated, regardless of whether they were...
After repair, be sure to treat the repaired areas with an approved cavity mastic. In addition, cavities that were disturbed during repair should also be treated, regardless of whether they were...
Dimensions of the front part of the body
NOTE: All dimensions are in millimeters (mm). NOTE: Hole dimensions are shown in all cases from/to hole center. Dimensions are based on body panel dimensions, not bolt heads or protruding components....
NOTE: All dimensions are in millimeters (mm). NOTE: Hole dimensions are shown in all cases from/to hole center. Dimensions are based on body panel dimensions, not bolt heads or protruding components....
Sidebar dimensions
Detail От До Size A Front door upper hinge, mounting hole Upper rear door hinge, mounting hole 1034,9 B Front door upper hinge, mounting hole Rear door lower hinge, upper mounting hole 1061,44 C...
Detail От До Size A Front door upper hinge, mounting hole Upper rear door hinge, mounting hole 1034,9 B Front door upper hinge, mounting hole Rear door lower hinge, upper mounting hole 1061,44 C...
Dimensions of the rear part of the body
Detail От До Size A Right air strut bell mounting hole Left air strut socket mounting hole 1086,6 B Right rear light mounting hole Left rear light mounting hole 1615,2 C Upper hole for mounting the...
Detail От До Size A Right air strut bell mounting hole Left air strut socket mounting hole 1086,6 B Right rear light mounting hole Left rear light mounting hole 1615,2 C Upper hole for mounting the...
Dimensions of the lower part of the body
Detail От До Size A Front Subframe - Right Front Mounting Hole Front Subframe - Left Front Mounting Hole 1096 B Front Subframe - Right Rear Mounting Hole Front Subframe - Left Rear Mounting Hole 722...
Detail От До Size A Front Subframe - Right Front Mounting Hole Front Subframe - Left Front Mounting Hole 1096 B Front Subframe - Right Rear Mounting Hole Front Subframe - Left Rear Mounting Hole 722...
Sizes of gaps and profiles
The following information is intended to guide technical personnel in the installation of exterior panels and decorative body parts. Its purpose is to ensure correct joining of the elements and an...
The following information is intended to guide technical personnel in the installation of exterior panels and decorative body parts. Its purpose is to ensure correct joining of the elements and an...
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