Timing belt (Freelander 2)

Special tool

303-1270 Timing Pin, Crankshaft

303-1272 Locking Tool, Flywheel

303-1277 Timing Pin, Camshaft

Note: Synchronization and locking devices are installed to facilitate the removal of the switchgear cover. All attachments must remain in place to ensure that the switchgear cover is installed correctly.

Removal

1. Refer to procedure: Specifications (414-00 Charging System - General Information, Specifications).

2. Raise the vehicle. Refer to procedure: Timing Cover (303-01B Engine - 2.2L Duratorq - Td4, Removal and Installation).

WARNING: Ensure that the vehicle is supported securely.

3. Loosen the timing belt tension.



4. Remove the timing belt.



5. Check the condition of the roller and tensioner.



6. Check the condition of the coolant pump.

7. Install any of the above if necessary.

Installation

1. Make sure the key is aligned in the slot.



2. Install the new timing belt. Starting from the camshaft pulley, install the timing belt clockwise in the sequence shown in the figure.

When removing the timing belt, do not turn the crankshaft or camshaft.

Make sure the timing belt is not kinked, forming a loop with a diameter less than 35 mm.

3. Loosen the timing belt tensioner bolt.





4. Turn the socket wrench counterclockwise to adjust the tension until the pointer is in the position shown in the figure.

5. Tighten the tensioner bolt. Tightening torque: 25 Nm

6. Install the magnetic sensor ring.



7. Install the crankshaft damper using the original bolts. Tightening torque: 70 Nm

8. Remove the crankshaft locking tool. Special tool: 303-1272



9. Remove the injection timing adjustment device. Special tool: 303-1270





10. Remove the camshaft sprocket timing tool. Special tool: 303-1277



11. Rotate the engine ten full revolutions clockwise.

12. Install the injection timing adjustment devices. Special tool: 303-1270



13. Install the camshaft sprocket timing device. Special tool: 303-1277



14. Install the crankshaft locking tool. Special tool: 303-1272





15. Loosen the crankshaft damper bolt.

• Loosen the timing belt tensioner bolt.
• Turn the socket wrench clockwise to adjust the tensioner until the pointer is in the position shown in the figure.
• Tighten the tensioner bolt. Tightening torque: 25 Nm

16. Tighten the crankshaft damper. Tightening torque: 70 Nm



Details can be found on the website: lrman.ru



17. Remove the crankshaft locking tool. Special tool: 303-1272



18. Remove the injection timing tool. Special tool: 303-1270



19. Remove the camshaft sprocket timing tool. Special tool: 303-1277



20. Turn the engine two full turns clockwise.



21. Make sure the timing belt tensioner is installed in the correct position. If the position is incorrect, repeat the installation procedure.

22. Install the injection timing adjustment devices. Special tool: 303-1270



23. Install the crankshaft locking tool. Special tool: 303-1272



24. Install the camshaft sprocket timing device. Special tool: 303-1277



25. Remove the crankshaft damper.

CAUTION: Use a new bolt.

26. Remove the magnetic sensor ring.



Refer to procedure: Timing Cover (303-01B Engine - 2.2L Duratorq - Td4, Removal and Installation).

Refer to procedure: Specifications (414-00 Charging System - General Information, Specifications).