Special tool
303-1270 Timing Pin, Crankshaft | 303-1272 Locking Tool, Flywheel | 303-1277 Timing Pin, Camshaft |
NOTE: Timing and locking tools are installed to facilitate removal of the timing cover. All fixtures must remain in place to ensure timing cover installation is complete.
Removing
1. Refer to procedure: Specification (414-00 Charging system - General information, Specifications).
2. Raise the car. Refer to Procedure: Timing Gear Cover (303-01B Engine - 2.2L Duratorq - Td4, Removal and installation).
WARNING: Place secure stands under the vehicle.
3. Loosen the timing belt tension.
4. Remove the timing belt.
5. Check the condition of the roller and tensioner.
6. Check up a condition of the pump of a cooling liquid.
7. If necessary, install any of the above.
Installation
1. Make sure the key is aligned in the slot.
2. Install a new timing belt. Starting at the camshaft pulley, install the timing belt clockwise in the sequence shown in the figure.
When dismantling the timing belt, do not turn the crankshaft and camshaft.
Make sure that the timing belt does not kink, forming a loop with a diameter of less than 35 mm.
3. Loosen the timing belt tensioner bolt.
4. Turn the socket wrench counterclockwise to adjust the tension until the pointer is in the position shown in the figure.
5. Tighten the tensioner bolt. Tightening torque: 25 Nm
6. Install the magnetic pickup ring.
7. Install the crankshaft damper using the original bolts. Tightening torque: 70 Nm
8. Remove the crankshaft locking tool. Special tool: 303-1272
9. Remove the injection timing tool. Special tool: 303-1270
10. Remove the camshaft sprocket timing tool. Special tool: 303-1277
11. Rotate the engine ten full turns clockwise.
12. Install the injection timing tools. Special tool: 303-1270
13. Install the camshaft sprocket timing device. Special tool: 303-1277
14. Install the crankshaft locking tool. Special tool: 303-1272
15. Loosen the crankshaft damper bolt.
16.
- Loosen the timing belt tensioner bolt.
- By turning the socket wrench clockwise, adjust the tensioner so that the pointer is in the position shown in the figure.
- Tighten the tensioner bolt. Tightening torque: 25 Nm
16. Tighten the crankshaft damper. Tightening torque: 70 Nm
17. Remove the crankshaft locking tool. Special tool: 303-1272
18. Remove the injection timing tool. Special tool: 303-1270
19. Remove the camshaft sprocket timing tool. Special tool: 303-1277
20. Rotate the engine two full turns clockwise.
21. Make sure the timing belt tensioner is in the correct position. If the position is incorrect, repeat the installation procedure.
22. Install the injection timing tools. Special tool: 303-1270
23. Install the crankshaft locking tool. Special tool: 303-1272
24. Install the camshaft sprocket timing device. Special tool: 303-1277
25. Remove the crankshaft damper.
CAUTION: Use a new bolt.
26. Remove the magnetic pickup ring.
Refer to Procedure: Timing Gear Cover (303-01B Engine - 2.2L Duratorq - Td4, Removal and installation).
Refer to procedure: Specifications (414-00 Charging system - General information, Specifications).
Comments on this article