Leaks
| Sign of malfunction | Possible reason | Action |
| External coolant leaks | Regarding cooling system leaks. For more information, refer to: Engine Cooling (303-03B Engine Cooling - 2.2L Duratorq - Td4, Diagnostics and Tests). | |
| Internal coolant leaks. Note: This may be indicated by white smoke coming from the exhaust pipe | Check for coolant in engine oil and vice versa. Check for exhaust leaks through upper tank. For additional cooling system checks. For more information, refer to: Engine Cooling (303-03B Engine Cooling - 2.2L Duratorq - Td4, Diagnostics and Tests). | |
| The engine gets very hot | Check the coolant/engine oil level for correctness. For cooling system leaks. For more information, refer to: Engine Cooling (303-03B Engine Cooling - 2.2L Duratorq - Td4, Diagnostics and Tests). | |
| Engine takes too long to warm up to reach operating temperature | Thermostat stuck open | Regarding cooling system leaks. For more information, refer to: Engine Cooling (303-03B Engine Cooling - 2.2L Duratorq - Td4, Diagnostics and Tests). |
| External oil leaks | Clean the leak area and ensure that it is correctly identified. Visually inspect the condition of the oil circuit components. Check the positive crankcase ventilation system. For additional information, refer to: Emission Control (303-08B Emission Control - 2.2L Duratorq - Td4, Diagnostics and Testing). Perform a compression test, Go to PINPOINT TEST A. | |
| Internal oil leaks (leaks into the coolant circuit or combustion chamber). Note: This may be indicated by blue smoke coming from the exhaust pipe | Check for traces of oil in the coolant. Check for oil in the combustion chambers (deposits on glow plugs, etc.) Ensure that the oil consumption and vehicle operation by the owner/driver are correct. Perform an oil consumption check, Go to PINPOINT TEST B. |
NOTE: Since the tests suggested here are subject to varying interpretations, they should be used only as a guide to action. Descriptions of noises, etc., are given in general terms, so the effectiveness of diagnosis depends largely on the experience of the mechanic.
NVH
| Sign of malfunction | Possible reason | Action |
| Rattling/ticking noise coming from top of engine | Check engine oil level and pressure, Go to PINPOINT TEST C. Check the operation of the hydraulic tappets and the condition of the camshaft lobes and bearings. Check the timing chains and tensioners, vacuum pump and high-pressure fuel pump. Check the injectors for leaks. | |
| A creaking/squealing/squeaking noise coming from the front of the engine. | Check the accessory drive belt and components driven by the belt. For additional information, refer to: Accessory Drive (303-05B Accessory Drive - 2.2L Duratorq - Td4, Diagnostics and Testing). | |
| Howling/banging/rumbling noise coming from the front of the engine. | Check the accessory drive belt and components driven by the belt. For additional information, refer to: Accessory Drive (303-05B Accessory Drive - 2.2L Duratorq - Td4, Diagnostics and Testing). Check the timing belt and tensioners for noise/damage. | |
| Knocking noise coming from the bottom of the engine (often worse when the engine is cold) | Check engine oil level and pressure, Go to PINPOINT TEST C. Check for foreign inclusions in the engine oil, check the condition of the engine components. | |
| Knocking/humming noise coming from the bottom of the engine (often worsens when slowing down/engine braking) | Check engine oil level and pressure, Go to PINPOINT TEST C. Check for foreign inclusions in the engine oil, check the condition of the engine components. | |
| Howling/whistle | Check the air intake system components for looseness/damage Check for increased turbocharger shaft float Note: A small amount of turbocharger shaft float is normal and acceptable Check the turbocharger for general damage. | |
| Misfire/Rough Running | For electronic engine controls. For additional information, refer to: Electronic Controls (303-14B Electronic Controls - 2.2L Duratorq - Td4, Diagnostics and Testing). For fuel delivery system and related controls tests. For additional information, refer to: Fuel Delivery and Controls (303-04B Fuel Delivery and Controls - 2.2L Duratorq - Td4, Diagnostics and Testing). Check the air intake system for damage/leakage. For EGR system tests. For additional information, refer to: Emission Control (303-08B Emission Control - 2.2L Duratorq - Td4, Diagnostics and Testing). Check for damaged engine components. Perform a compression test, Go to PINPOINT TEST A. |
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