Gauge — Fuel tank — Models with Td4 engine — Models with 03MY (Freelander 1)

Dismantling

1. Disconnect the negative battery terminal.

CAUTION: Fuel vapors are highly flammable, and they are also toxic and explosive in a confined space. When working with fuel, it is necessary to have a foam type, carbon dioxide (CO₂), gas or powder fire extinguisher on hand.

2. If the fuel tank is full, using fuel extraction equipment, drain excess fuel through the fuel tank filler neck to a level below the fuel pump height.

3. Open the rear right door and the cargo door.

4. Fold the rear seat forward.



Original version of the article on the website (www.LRman.ru)

5. Remove the front and rear carpet fasteners.

6. Move the carpet away from the fuel tank gauge access door.



7. Remove the 6 screws securing the fuel meter access hatch cover to the floor.



8. Remove the fuel gauge access cover.

9. Disconnect the connector block from the fuel level gauge.

10. Place a container under the fuel tank to collect any possible fuel spills.



11. Loosen and remove the unloader valve, pressure line and return line tubes from the meter body.

CAUTION: Fuel leakage is inevitable during this operation. Take safety measures to prevent fire or explosion.

12. For vehicles with independent heating (FBH): Loosen the clamp and disconnect the FBH fuel supply pipe from the meter body.

CAUTION: Always plug the fittings and holes to protect the system from dirt.

13. Using the LRT-19-009 tool, remove the lock ring from the fuel tank body.

14. Remove the meter body from the fuel tank and discard the seal.

NOTE: The fuel pump and fuel meter are integral parts of the fuel pump housing and cannot be replaced separately.

Installation

1. Clean the meter body and mating surfaces.

2. Install the new gauge seal into the fuel tank.

3. Install the fuel level gauge into the fuel tank.

4. Using the LRT-19-009 tool, install and secure the lock ring to the fuel tank body.

5. Models with independent heater FBH: Place the pressure hose of the pre-heater on the fuel pump nipple and secure with a clamp.

6. Install and secure the tubes of the relief valve, pressure line and return line to the fitting of the fuel pump and meter housing.

7. Remove the container from under the fuel tank.

8. Connect the connector block to the fuel level gauge.

9. Replace the fuel pump and gauge access cover and secure it with the screws.

10. Lay the carpet in place and secure it.

11. Return the rear seat to its original position.

12. Close the rear door and cargo door.

13. Connect the negative battery terminal.