Contents: Dismantling ⇩ Assembly ⇩
Before disconnecting the battery, make sure that all requirements and conditions contained in the section on disconnecting the battery are met.
GENERAL INFORMATION, Precautions when working with electrical equipment.
Dismantling
1. Disconnect the negative battery terminal.
2. Drain the coolant from the engine.
COOLING SYSTEM: Td6, ADJUSTMENTS AND MAINTENANCE, Draining the coolant, flushing the system and filling.
3. Remove the engine soundproofing cover.
TD6 ENGINE, REPAIR WORK, Engine soundproofing casing.
4. Remove the turbocharger air inlet hose.
ENGINE MANAGEMENT SYSTEM Td6:, REPAIR WORK, Turbocharger air intake duct.
5. Remove the exhaust gas recirculation (EGR) heat exchanger.
EMISSION CONTROL SYSTEMS - Td6, REPAIR WORK, Exhaust Gas Recirculation (EGR) Cooler.

6. Remove the 2 bolts securing the heat shield and the exhaust gas recirculation (EGR) pipe to the exhaust manifold.
7. Pull the heat shield completely away from the tube flange (EGR).
8. Remove the exhaust gas recirculation (EGR) pipe.

9. Unscrew the 2 bolts securing the cooling system distribution pipe.

10. Loosen the clamp and disconnect the distribution tube from the thermostat housing.
11. Loosen the clamp and disconnect the lower radiator hose from the thermostat housing.
12. Remove the 4 bolts and the thermostat housing from the coolant pump. Discard the gasket.
Assembly
1. Clean the thermostat housing and mating surfaces.
The text of the article was taken from the website: LRMAN.RU
2. Install the thermostat housing, tighten the mounting bolts and tighten them to 8 Nm.
3. Connect the lower radiator hose and secure it with a clamp.
4. Install the cooling system distribution pipe and secure it with a clamp.
5. Screw in the distribution pipe mounting bolts and tighten them. Tightening torque 10 Nm.
6. Wipe the exhaust gas recirculation (EGR) tube and mating surface.
7. Install the exhaust gas bypass pipe, heat shield, and Torx bolts, but do not tighten them yet. The bolts are tightened after installing the exhaust gas bypass heat exchanger. The tightening torque is 25 Nm.
8. Install the exhaust gas recirculation (EGR) heat exchanger.
EMISSION CONTROL SYSTEMS - Td6, REPAIR WORK, Exhaust Gas Recirculation (EGR) Cooler.
9. Install the turbocharger air inlet hose.
ENGINE MANAGEMENT SYSTEM Td6:, REPAIR WORK, Turbocharger air intake duct.
10. Reinstall the engine soundproofing cover.
TD6 ENGINE, REPAIR WORK, Engine soundproofing casing.
11. Connect the negative battery terminal.
12. Fill the engine with coolant.
COOLING SYSTEM: Td6, ADJUSTMENTS AND MAINTENANCE, Draining the coolant, flushing the system and filling.
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