GENERAL INFORMATION, Precautions when working with electrical equipment.
Dismantling
1. Disconnect "negative" battery terminal.
2. Remove the turbocharger intake air hose.
ENGINE MANAGEMENT Td6:, REPAIRS, Turbocharger intake duct.
3. Remove the heat exchanger of the exhaust gas bypass system (EGR).
EMISSION REDUCTION SYSTEMS - Td6, REPAIRS, EGR cooler (EGR).
4. Remove the accessory drive belt.
SYSTEM OF STARTING THE ENGINE AND CHARGING THE BATTERY, REPAIR WORKS, Attachment drive belt - Td6 engine.
5. Disconnect the lower radiator hose from the thermostat housing. Move the hose to the side for easier access.
6. Turn away 2 bolts of fastening of the heat-shielding screen and pipes of system of bypass of the fulfilled gases (EGR) to the exhaust manifold.
7. Pull the heat shield completely away from the tube flange (EGR).
8. Remove the tube of the exhaust gas bypass system (EGR).
9. Disconnect the expansion tank hose from the distribution tube of the cooling system.
10. Turn away 2 bolts of fastening of a distributive tube of system of cooling.
11. Turn away a collar, disconnect a distributive tube from the thermostat case and take it aside.
12. Turn away 4 bolts of the pump of system of cooling and remove the pump.
13. Cut the tags from the coolant pump gasket (only applicable to gaskets installed at the factory)
14. Remove and discard the coolant pump gasket.
15. Turn away 4 bolts and remove the case of the thermostat from the pump of system of cooling. Dispose of the gasket.
Assembly
1. Wipe the mating surfaces of the thermostat housing and coolant pump.
2. Install a new gasket on the thermostat housing.
3. Install the thermostat housing on the coolant pump. Tighten the bolts to 8 Nm.
4. Wipe down the coolant pump, mating surfaces on the engine and on the top distribution tube.
5. Put a new seal on the distribution tube, install the tube on the thermostat housing and tighten the bolts to 8 Nm.
6. Install the coolant pump with a new gasket on the engine. Tighten the bolts. Tightening torque 10 Nm.
7. Connect the lower radiator hose to the thermostat housing and secure it with a clamp.
8. Attach a hose of a broad tank to a distributive tube and fix it with a collar.
9. Wipe the flange of the tube of the exhaust gas bypass system (EGR) and mating surface on the exhaust manifold.
10. Install the exhaust gas bypass pipe, heat shield, screw in the Torx bolts, but do not tighten yet. The bolts are tightened after the exhaust gas bypass heat exchanger has been installed. Tightening torque 25 Nm.
11. Install the exhaust gas bypass heat exchanger (EGR).
EMISSION REDUCTION SYSTEMS - Td6, REPAIRS, EGR cooler (EGR).
12. Install the accessory drive belt.
SYSTEM OF STARTING THE ENGINE AND CHARGING THE BATTERY, REPAIR WORKS, Attachment drive belt - Td6 engine.
13. Install the turbocharger intake air hose.
ENGINE MANAGEMENT Td6:, REPAIRS, Turbocharger intake duct.
14. Attach "negative" battery terminal.
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