Dismantling
1. Disconnect "negative" battery terminal.
2. Remove the valve cover with gasket.
ENGINE - Td4, Intake and exhaust camshafts, Valve cover gasket.
3. Drain the engine coolant.
COOLING SYSTEM: Td4 engine, ADJUSTMENTS, Coolant drain, system flush and fill.
4. Remove the right forward wheel.
5. Remove the accessory drive belt.
ENGINE START AND BATTERY CHARGING SYSTEM, REPAIR WORK, Attachment drive belt - Td4 engine.
6. Remove the lower cross member of the engine mount.
ENGINE - Td4, Intake and exhaust camshafts, engine mount lower cross member.
7. Remove the hydraulic support.
ENGINE - Td4, Intake and exhaust camshafts, Right engine hydraulic mount.
8. Loosen the 2 hose clamps attaching the hose to the cooling system pipe and to the thermostat housing.
9. Release and remove the hose.
10. Turn away a collar and disconnect a hose of a broad tank from a distributive pipe of system of cooling.
11. Loosen the clamps and remove the hose from the turbocharger outlet.
12. Turn away bolts of fastening of a pipe of system of cooling to a final collector.
13. Turn away a bolt of fastening of a fuel stage to a pipe of system of cooling.
14. Turn away bolts of fastening of a pipe of system of cooling to a head of cylinders.
15. Turn away three bolts of fastening of a heat-shielding screen to a pipe of system of cooling.
16. Turn away a bolt, remove a pipe of system of cooling from the case of the thermostat and utilize a lining.
17. Remove the heat shield.
18. Set the engine to the desired height to gain access to the cooling pump mounting bolts.
19. Turn away 4 bolts of the pump of system of cooling and remove the pump.
20. Cut off the ears from the coolant pump gasket (only applicable to gaskets installed at the factory).
21. Remove and discard the coolant pump gasket.
22. Turn away 4 bolts and remove the case of the thermostat from the pump of system of cooling. Dispose of the gasket.
Installation
1. Wipe the mating surfaces of the thermostat housing and coolant pump.
2. Install a new gasket on the thermostat housing.
3. Establish the case of the thermostat on the pump of system of cooling, wrap fastening bolts and tighten them the moment of 8 Nanometers.
4. Wipe down the coolant pump, mating surfaces on the engine, and on the top coolant pipe.
5. Install the coolant pump with a new gasket on the engine. Tighten the bolts. Tightening torque 10 Nm.
6. Install the heat shield.
7. Put a new seal on the distribution pipe of the cooling system, install the pipe on the thermostat housing and tighten the bolt to 8 Nm.
8. Tighten the heat shield mounting bolts. Tightening torque 8 Nm.
9. Tighten the distribution pipe mounting bolts to 20 Nm.
10. Screw in bolts of fastening of a fuel stage to a distributive pipe and tighten them. Tightening torque 10 Nm.
11. Put on the TKR outlet air hose and tighten the clamps.
12. Attach a hose of a broad tank to a distributive pipe and fix it with a collar.
13. Put the hose on the distribution pipe of the cooling system and on the thermostat housing, secure the hose with clamps.
14. Install the hydraulic support.
ENGINE - Td4, Intake and exhaust camshafts, Right engine hydraulic mount.
15. Remove the lower cross member of the engine mount.
ENGINE - Td4, Intake and exhaust camshafts, engine mount lower cross member.
16. Install the accessory drive belt.
ENGINE START AND BATTERY CHARGING SYSTEM, REPAIR WORK, Attachment drive belt - Td4 engine.
17. Replace the wheel (wheels) and tighten the nuts to a torque of 115 Nm.
18. Install the valve cover with gasket.
ENGINE - Td4, Intake and exhaust camshafts, Valve cover gasket:.
19. Attach "negative" battery terminal.
20. Fill the engine with coolant.
COOLING SYSTEM: Td4 engine, ADJUSTMENTS, Coolant drain, system flush and fill.
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