Contents: Dismantling ⇩ Installation ⇩
Dismantling
1. Models with Td4 engine: Remove the air cleaner filter element
DIESEL ENGINE FUEL SUPPLY SYSTEM, REPAIR WORK, Air cleaner filter element.
2. Remove the brake master cylinder.
BRAKE SYSTEM, REPAIR WORK, Dual master brake cylinder - for left-hand drive vehicles.
3. Models with Td4 engine: Loosen the vacuum booster mounting bolt and move the booster to the side.
4. Loosen the screw securing the fuel filter to the mounting bracket.
5. Remove the fuel filter from the bracket.
6. Loosen and disconnect the vacuum hose from the vacuum booster.
7. Remove and discard the vacuum hose seal.
8. Disconnect the brake lines from the clamps located on the engine compartment bulkhead.
(The article was taken from this resource: «lrman.ru»)
9. Remove the cotter pin and remove the pin connecting the vacuum booster pushrod to the brake pedal.
10. Unscrew the 4 nuts securing the amplifier to the body and remove the amplifier.
11. Remove and discard the sealing gasket.
Installation
1. Install a new sealing gasket onto the amplifier.
2. Install the amplifier on the body, tighten the nuts in a diagonal sequence to a torque of 22 Nm.
3. Connect the push rod to the pedal, insert the pin and install a new cotter pin into its hole.
4. Install the fuel filter on the bracket and secure it with the screw.
5. Models with Td4 engine: Install the vacuum booster and washer to the mounting bracket, tighten the bolt to 10 Nm.
6. Install a new vacuum hose seal.
7. Connect the vacuum hose to the vacuum booster.
8. Install the brake master cylinder.
BRAKE SYSTEM, REPAIR WORK, Dual master brake cylinder - for left-hand drive vehicles.
9. Secure the brake lines in the clamps.
10. Models with Td4 engine: Install the air cleaner filter element.
DIESEL ENGINE FUEL SUPPLY SYSTEM, REPAIR WORK, Air cleaner filter element.
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