Contents: Removal ⇩ Installation ⇩
Removal
1. Place the car on a lift.
2. Disconnect the negative cable from the battery.
3. Raise the car.
4. Remove the exhaust system.
EXHAUST MANIFOLD AND EXHAUST SYSTEM: Td6 engine, REPAIR WORK, Exhaust system and suspension of system components.

5. Unscrew the 8 nuts securing the middle heat-insulating screen and remove the screen.

6. Unscrew 5 nuts, release and remove the right heat-insulating screen.
7. Install a hydraulic support stand under the gearbox.

8. Unscrew the nut and bolt securing the support to the cross beam.
9. Unscrew the 6 bolts securing the cross beam and remove it.

10. Remove the shock absorbing pads from the support.

11. Lubricate the middle screw of the LRT-41-018/4 tool with molybdenum disulfide grease and assemble the tool to remove the support from the transfer case as shown in the figure.
CAUTION: Make sure the fixture position indicator is set to 6 o'clock. The position indicator is the machined flats on the LRT-41-018/1 and LRT-41-018/2 components of the fixture.
Installation
1. Wipe the mating surfaces.
2. To facilitate assembly, lubricate the new support and the drilling in the transfer case.

3. Position the new support against the rear of the transfer case and begin to slide it into place. The support should be parallel to the surface of the transfer case with the alignment marks aligned.
NOTE: To facilitate installation, duplicate the alignment marks on the side of the support.
4. Lubricate the middle screw of the LRT-41-018/4 fixture with molybdenum disulfide grease and assemble the fixture to install the support on the transfer case, as shown in the figure. Start the installation with the middle screw completely unscrewed, when the support is installed approximately 75%, the screw should be completely screwed into the faceplate of the LRT-41-018/1 to reduce its length. This is necessary so that the middle screw of the LRT-41-018/4 fixture does not touch the transmission pan.
CAUTION: Make sure the fixture position indicator is set to 6 o'clock.
5. Ensure correct installation of the support (parallel to the surface of the transfer case). If necessary, use a mallet to adjust the position of the support.
6. Install shock absorbers.
7. Install the crossbar on the support, install the bolt and nut, but do not tighten it.
8. Install the crossbar in its place, screw in the bolts and tighten them. Tightening torque 90 Nm.
9. Remove the hydraulic strut from under the gearbox.
10. Tighten the nut and bolt securing the support to the cross member. Tightening torque 74 N·m.
11. Install the heat shield and secure it with nuts.
12. Install the middle heat shield and secure it with nuts.
13. Install the exhaust system.
EXHAUST MANIFOLD AND EXHAUST SYSTEM: Td6 engine, REPAIR WORK, Exhaust system and suspension of system components.
14. Connect the negative cable to the battery.
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