Contents: Removal ⇩ Installation ⇩
Special tool
 204-159 Lever, Wheel Knuckle |  204-619 G-Clamp |  205-754A Splitter, Ball Joints |
 205-857 Remover, Halfshaft |  211-316 Separator, Ball Joint |
Removal
NOTE: The removal procedure descriptions in this manual may contain installation steps.
1. Remove the mixing chamber panel. Refer to procedure: Mixing Chamber (412-01 Climate Control, Removal and Installation).
2. Release the hood support posts and secure the hood in a vertical position.
3. Raise and support the vehicle.
WARNING: Ensure that the vehicle is supported securely.
4. Remove the wheel and tire assembly. Refer to procedure: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
5. Tightening torque: Step 1: 45 Nm. Step 2: 60°
Discard the bolt. Do not use an air tool to tighten the bolt. Failure to do so may result in damage to the component.
6. Disconnect the front axle shaft from the steering knuckle, but do not remove it completely. Special tool(s): 205-857
CAUTION: Do not use a hammer to separate the axle shaft from the hub assembly, failure to do so may result in damage to the axle shaft.
7. Tightening torque: 60 Nm
WARNING: Use a new nut.
CAUTION: Do not allow the ball joint to rotate.
8. Tightening torque: 5 Nm
9. Tightening torque: 80 Nm
CAUTION: Use a new tie rod end nut.
CAUTION: Do not allow the ball joint to rotate.
10. Special tool(s): 211-316
11. Tightening torque: 200 Nm
CAUTION: Do not place any stress on the brake hose.
12. Tightening torque: 35 Nm
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13. Tightening torque: 10 Nm
14. Special tool(s): 204-619
NOTE: This step requires the assistance of a second mechanic.
15. Tightening torque: 110 Nm
16. Special tool(s): 204-159
17. Cautions:
To avoid damaging the ball joint, do not allow the axle shaft to hang loose on one side.
Do not use a hammer to separate the axle shaft from the hub assembly, failure to do so may result in damage to the axle shaft.
18. Special tool(s): 205-754A. Tightening torque: 100 Nm
CAUTION: Install a new lower control arm ball joint nut.
CAUTION: Do not allow the ball joint to rotate.
Installation
1. To install, perform the removal procedure in reverse order.
Make sure the brake hose is not kinked and is installed in the correct position.
Nuts and bolts must be tightened when the vehicle is supported by the suspension.
Tighten the axle bolt by hand.
NOTE: All contact surfaces of elements must be clean.
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