Removal and installation the hatch cover (Freelander 2)

Protect surrounding paint to prevent damage. Protect surrounding trim to prevent damage.

Removal

• Remove the rear section of the roof molding.
• Remove the two clamps.
• Working from the back end, carefully pry the molding free.

• Remove the front section of the roof molding.
• Working from the back end, carefully pry the molding free.
• Release the two clamps.

3. Repeat steps 1 and 2 on the other side.

4. Partially open the sunroof glass panel to gain access.



5. Remove the headliner. Refer to procedure: Upper Trim - Vehicles Included: Tilt Roof Sunroof (501-05 Interior Trim, Removal and Installation).



6. Disconnect the drainage tubes.



7. Release the sunroof panel straps.

• Thread the glazing wire through the sunroof panel sealant and into the vehicle.
• Working counterclockwise, cut through the sealant to the front locating pin.

WARNING: Wear protective gloves and glasses.

Protect surrounding paint to prevent damage. Protect surrounding trim to prevent damage.

If installing the original sunroof panel, be careful not to damage the locating pins.

NOTE: This step requires the assistance of a second mechanic.

9. Working in a clockwise direction, cut through the sealant to the front locating pin.

CAUTION: If installing the original sunroof panel, be careful not to damage the locating pins.

NOTE: This step requires the assistance of a second mechanic.

10. Close the sunroof glass panel.



11. Using assistance, remove the sunroof panel assembly.

CAUTION: Do not lift the sunroof panel by the curtains.

NOTE: This step requires the assistance of a second mechanic.

12. Carefully remove the sealant from the body to create a smooth surface.

• Remove 12 rubber spacers.
• Carefully remove the sealant from the sunroof panel to create a smooth surface.

NOTE: Mark the position of the rubber spacers.

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14. Remove the sunroof panel motor.

NOTE: Do not continue disassembly if the component is removed only for access.

Installation

1. Install the sunroof panel motor. Tightening torque: 2,5 Nm

2. Apply a primer of the correct specification to the sealant surface on the body and allow it to cure.

CAUTION: Clean the surface of any foreign material.

• Apply a primer of the correct specification to the sealant surface of the sunroof panel and allow it to cure.
• Install new rubber spacers onto the sunroof panel.
• Place the pre-cut nozzle onto the sealant cartridge, remove the cap, shake out any solids, and install the cartridge onto the sealant gun.

CAUTION: Clean the surface of any foreign material.

4. Apply a continuous bead of sealant to the body.



5. Apply additional sealant to the body flanges.

6. With assistance, install the sunroof panel assembly.

7. Lightly press the sunroof panel assembly onto the sealant.

8. Connect the drainage tubes.

9. Check the connection for leaks, and apply additional sealant if necessary. If water is used for testing, do not test until the sealant has cured. Spray water around the sunroof panel assembly and check for leaks. Mark the location of the leaks. Dry the sunroof panel and sealant, then apply additional sealant.

10. Secure the sunroof panel straps. Tightening torque: 4 Nm

11. Install the headliner. Refer to procedure: Upper Trim - Vehicles Included: Tilt Roof Sunroof (501-05 Interior Trim, Removal and Installation).

12. Install roof moldings.

Clean the surface of any foreign material. Maintain absolute cleanliness when handling this element.

13. Clean the contact surfaces of the body with solvent.

14. Remove the protective tape.

15. Align the clamps.

16. Align and secure the moldings.