GENERAL INFORMATION, Precautions when working with electrical equipment.
Dismantling
1. Put the car on a lift.
2. Disconnect "negative" battery terminal.
3. Remove a reception pipe of system of release.
EXHAUST MANIFOLD AND EXHAUST SYSTEM: Td6 engine, REPAIRS, Downpipe.
4. Remove the air cleaner element.
ENGINE MANAGEMENT Td6:, REPAIR WORK, Air cleaner element.
5. Remove the turbocharger intake air hose.
ENGINE MANAGEMENT Td6:, REPAIRS, Turbocharger intake duct.
6. Disconnect the motor harness from the clamps and take it away from the valve cover.
7. Turn away a collar and disconnect the hose going to the intercooler of air from a turbocharger. Dispose of the clamp.
8. Disconnect the vacuum hose from the turbocharger bypass valve.
9. Remove the 3 bushings from the bottom of the air filter housing.
10. Turn out from the block of cylinders a hollow bolt of supply of oil on a turbocharger.
CAUTION: Before disconnecting or removing system components, make sure that the surfaces adjacent to the connection points are free of dirt. Install plugs in fittings and piping to keep dirt out of the system.
11. Remove the hatch cover from the heat shield.
12. Turn away 3 bolts of fastening of a turbocharger to a final collector.
13. Loosen 2 clamps and disconnect the oil drain hose from the cylinder block.
14. Turn away 2 bolts of fastening of a basic arm of a turbocharger to the block of cylinders and remove a turbocharger.
15. Remove and discard the turbocharger gasket.
NOTE: If disassembly was carried out only to provide access to other elements of the system, then further disassembly operations should not be performed.
16. Turn away a bolt of fastening of a basic arm and remove it.
17. Note the position in which the oil supply tube is located, unscrew the hollow bolt, remove the tube and discard the sealing washers.
CAUTION: Before disconnecting or removing system components, make sure that the surfaces adjacent to the connection points are free of dirt. Install plugs in fittings and piping to keep dirt out of the system.
Assembly
1. Wipe the turbocharger oil drain hose and mating surfaces.
2. Take a new gasket, install the oil drain hose and tighten the bolts. Tightening torque 10 Nm.
3. Wipe the turbocharger oil feed tube and mating surfaces.
4. Using new sealing washers, install the oil feed tube, screw in the hollow bolt and tighten it. Tightening torque 25 Nm.
5. Wipe the turbocharger and mating surfaces.
6. Install the turbocharger, screw the support bracket to the cylinder block without tightening them.
7. Install the turbocharger on a new gasket and tighten the bolts of its fastening. Tightening torque 50 Nm.
8. Tighten the turbocharger support bracket bolts. Tightening torque 25 Nm.
9. Put on the oil drain hose and tighten the clamps.
10. Install the access cover on the heat shield.
11. Install the bushings in the air filter housing.
12. Wipe the oil feed tube and hollow bolt.
13. Taking new sealing washers, install the oil supply tube, screw in the hollow bolt and tighten it. Tightening torque 25 Nm.
14. Connect the vacuum hose to the turbocharger bypass valve.
15. Wipe a branch pipe of a turbocharger and a mating part of an air hose.
16. Install the hose connecting the turbocharger to the intercooler. Use a new clamp. Tighten the clamp to 6 Nm.
17. After waiting 15 minutes, re-tighten the clamp securing the air hose to the turbocharger. Tightening torque 6 Nm.
18. Fasten the motor harness in the clamps.
19. Install the turbocharger intake air hose.
ENGINE MANAGEMENT Td6:, REPAIRS, Turbocharger intake duct.
20. Install the air cleaner element.
ENGINE MANAGEMENT Td6:, REPAIR WORK, Air cleaner element.
21. Establish a reception pipe of system of release.
EXHAUST MANIFOLD AND EXHAUST SYSTEM: Td6 engine, REPAIRS, Downpipe.
22. Attach "negative" battery terminal.
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