Gear ratios: | |
- First gear | 3,250: 1 (19.902: total gear ratio in 1st gear) |
- Second gear | 1,894: 1 (11.598: total gear ratio in 2nd gear) |
-Third gear | 1,222: 1 (7.483: total gear ratio in 3rd gear) |
- Fourth gear | 0,848: 1 (5.019: total gear ratio in 4th gear) |
- Fifth gear | 0,649: 1 (3.974: total gear ratio in 5th gear) |
- Reverse gear | 3,000: 1 |
Clearance of the intermediate reverse gear from the selector fork | 0.5 to 1.1 mm (0.020 to 0.043 inch) |
Gear selector fork width | 13.0 to 13.3 mm (0.512 to 0.524 inches) |
Gap between pin and selector fork slot | |
- Rated | 0.05 to 0.35 mm (0.002 to 0.014 inches) |
- Allowed without replacement | 0.50 mm (0.020 inch) |
Selector fork slot width | 7.05 to 7.25 mm (0.278 to 0.285 inches) |
Gap between selector lever and guide | |
- Rated | 0.20 to 0.30 mm (0.008 to 0.012 inch) |
- Allowed without replacement | 0.55 mm (0.022 inch) |
Shift Guide Slot Width | 8.10 to 8.20 mm (0.319 to 0.323 inches) |
Gap between synchronizer ring and gear | |
- Rated | 0.85 to 1.10 mm (0.033 to 0.043 inches) |
- Limit value (minimum clearance) | 0.40 mm (0.016 inch) |
Clearance between the shift fork and the groove of the synchronizer clutch | |
- Rated | 0.45 to 0.65 mm (0.018 to 0.026 inch) |
- Allowed without replacement | 1.00 mm (0.039 inch) |
Gap between lever guide and selector fork | |
- Rated | 0.20 to 0.50 mm (0.008 to 0.020 inch) |
- Allowed without replacement | 0.80 mm (0.031 inch) |
Shift Lever Guide Pin Width | from 11.90 to 12.00 mm (0.469 to 0.472 inches) |
Gap between lever guide and retainer assembly | |
- Rated | 0.05 to 0.35 mm (0.002 to 0.014 inches) |
- Allowed without replacement | 0.60 mm (0.024 inch) |
Lever Guide Slot Width | from 13.05 to 13.25 mm (0.514 to 0.522 inches) |
Clearance between lock ball and shift lever guide | |
- Rated | 0.05 to 0.25 mm (0.002 to 0.010 inch) |
- Allowed without replacement | 0.50 mm (0.020 inch) |
Outer Diameter of Lock Ball | 12.05 to 12.15 mm (0.474 to 0.478 inches) |
Gap between 2nd and 3rd gears | |
- Rated | from 0.06 to 0.21 mm (0.002 to 0.008 inches) |
- Allowed without replacement | 0.30 mm (0.012 inch) |
3rd gear thickness | |
- Rated | 35.42 to 35.47 mm (1.394 to 1.396 inches) |
- Allowed without replacement | 35.30 mm (1.390 inches) |
Gap between 4th and 5th gears | |
- Rated | from 0.06 to 0.21 mm (0.002 to 0.008 inches) |
- Allowed without replacement | 0.30 mm (0.012 inch) |
Intermediate sleeve length | |
- Rated | from 26.03 to 26.08 mm (1.025 to 1.027 inches) |
- Allowed without replacement | 26.01 mm (1.024 inches) |
4th gear thickness | |
- Rated | 30.92 to 30.97 mm (1.217 to 1.219 inches) |
- Allowed without replacement | 30.80 mm (1.213 inches) |
5th gear thickness | |
- Rated | 30.42 to 30.47 mm (1.198 to 1.200 inches) |
- Allowed without replacement | 30.30 mm (1.193 inches) |
Gap between 1st gear and thrust washer | |
- Rated | 0.03 to 0.08 mm (0.0012 to 0.0031 inch) |
- Allowed without replacement | 0.18 mm (0.007 inch) |
Gap between 2nd and 3rd gears | from 0.03 to 0.10 mm (0.0012 to 0.0039 inches) |
Input shaft stop | 0.14 to 0.21 mm (0.006 to 0.008 inch) |
Manual transmission PG1 (Freelander 1)
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Manual transmission PG1
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Intermediate Reduction Gear (IRD)
Jatco automatic transmission
Rear axle and final drive
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Brake system specification
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Jatco automatic transmission
Rear axle and final drive
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