Contents: Removal ⇩ Installation ⇩
Removal
1. Remove the rear window wiper motor. Refer to procedure: Rear Window Wiper Motor (501-16 Windscreen Wipers and Washers, Removal and Installation).
2. Disconnect the rear window heating electrical connectors.

3. Pass the glazing wire through the glass.

4. Use glazing wire to cut the sealant.
WARNING: Wear protective gloves and glasses.
CAUTION: To avoid damage, protect surrounding paintwork.
Installation
1. Apply etching primer to all exposed metal areas.
2. Apply primer over the etching primer.
3. Apply glass primer to the surface of the tailgate glass sealant and allow it to cure.
4. Apply the activator to the old tailgate glass sealant and allow it to cure.
5. Install the nozzle with the prepared cut onto the cartridge with sealant, remove the cap, shake out the solid particles and install the cartridge on the gun for applying sealant.
6. Adjust the nozzle to obtain a bead of sealant with a regular triangle in cross-section, having a base of 8 mm and a height of 12 mm.
7. Apply a continuous bead of sealant to the glass.

8. Install the glass with assistance.
9. Apply light pressure to the window glass to seal it against the sealant.
10. Secure the rear side window glass in place with adhesive tape.
11. Check the tightness of the joint, apply more sealant if necessary. If water is used for testing, do not test until the sealant has dried. Direct a stream of water at the glass and check for leaks. Mark the location of the leaks. Dry the glass and sealant, then apply more sealant.
12. Connect the electrical connectors of the rear window heater.
13. Install the rear window wiper motor. Refer to procedure: Rear Window Wiper Motor (501-16 Windscreen Wipers and Washers, Removal and Installation).
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