In this operation, the corners of the rear side panel are replaced along with the rear floor plate. If necessary, the panel with a recess in the luggage compartment can be replaced separately.
Dismantling
1. Disconnect "negative" battery terminal.
2. Disconnect the generator.
3. Disconnect all electronic units.
4. Remove the rear section of the exhaust pipe.
MANIFOLDS AND EXHAUST SYSTEM - Td4, REPAIR WORK, Rear section of the exhaust system.
MANIFOLDS AND EXHAUST SYSTEM: MOD. K, volume 1.8, REPAIR WORKS, Rear section of the exhaust system.
MANIFOLDS AND EXHAUST SYSTEM: MOD. K, move. V6, REPAIRS, Rear exhaust with silencer.
5. Remove the tailgate.
DOORS, Removing the front door assembly to gain access to other components, installing the front door, Removing the tailgate assembly to gain access to other components, installing the tailgate.
6. Remove the luggage compartment door seal.
7. Remove the left and right lower linings of a back part of a body.
INTERIOR TRIM DETAILS, REPAIR WORKS, 5-door luggage compartment lower decorative panel.
8. Remove the luggage compartment carpet.
INTERIOR TRIM PARTS, REPAIRS, Luggage compartment flooring.
9. Remove the fuel tank from the vehicle.
PETROL ENGINE FUEL SUPPLY, CONTROLS, Fuel Tank: Except North American Market.
10. Release the wiring harness from the bottom of the luggage compartment door opening and move it to the side.
Repair work
1. Remove damaged panels, prepare joint edges and install new panels in accordance with the Body Panel Repair Code. Punch or drill holes in the panel to be installed for the cork weld as shown.
Installation
1. Fix the wires passing through the bottom of the luggage compartment door opening.
2. Install the fuel tank on the vehicle.
PETROL ENGINE FUEL SUPPLY, CONTROLS, Fuel Tank: Except North American Market.
3. Lay and secure the luggage compartment carpet.
INTERIOR TRIM PARTS, REPAIRS, Luggage compartment flooring.
4. Establish the left and right lower linings of a back part of a body.
INTERIOR TRIM DETAILS, REPAIR WORKS, 5-door luggage compartment lower decorative panel.
5. Install the luggage compartment door seal.
6. Install the tailgate.
DOORS, Removing the front door assembly to gain access to other components, installing the front door, Removing the tailgate assembly to gain access to other components, installing the tailgate.
7. Install the rear section of the exhaust pipe.
MANIFOLDS AND EXHAUST SYSTEM - Td4, REPAIR WORK, Rear section of the exhaust system.
MANIFOLDS AND EXHAUST SYSTEM: MOD. K, volume 1.8, REPAIR WORKS, Rear section of the exhaust system.
MANIFOLDS AND EXHAUST SYSTEM: MOD. K, move. V6, REPAIRS, Rear exhaust with silencer.
8. Connect all electronic units.
9. Connect the generator.
10. Attach "negative" battery terminal.
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