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Viscous clutch of the cooling system fan (Discovery 1)

 
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  • Discovery 1
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  • Cooling system (Tdi)
  • Viscous clutch of the cooling system fan
 
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Contents: Operation of a viscous coupling ⇩ The engine is cold ⇩ The engine is warmed up ⇩
The viscous coupling is designed to change the rotation speed of the cooling system fan blades depending on the temperature of the engine and the ambient air. The working fluid of the coupling is silicone fluid.

1 - leading half coupling (water pump drive), 2 - driven half coupling (fan blade fastening).

1 - leading half coupling (water pump drive), 2 - driven half coupling (fan blade fastening).


Operation of a viscous coupling



The coupling consists of a driven and a driving half coupling. The leading half coupling 1 is located inside the driven one and is driven by the water pump. The fan blades are attached to the driven half coupling 2. On both half couplings there are circular grooves that fit into each other with a small gap 3 filled with silicone liquid, which can flow into different areas of the coupling through the valve plate 4. The position of the valve 5 is regulated by a bimetallic spring 6.

The engine is cold



While the engine is not running, the fluid in the clutch flows into chambers A and B. After the engine starts, the fluid in chamber A causes the fan blades to rotate at a higher speed, which produces a characteristic sound. After a short period of time, all the liquid flows into chamber B (see picture), which leads to slippage of the half couplings, and the fan rotation speed decreases.



Slippage of half couplings (the engine is cold): 1 - leading half coupling (spins quickly), 2 -…

Slippage of half couplings (the engine is cold): 1 - leading half coupling (spins quickly), 2 - driven half coupling (rotates slowly), 3 - clearance in circular grooves, 4 - valve plate, 5 - control valve (closed), 6 - bimetallic spring, 7 - seals, 8 - ball bearing.


As the engine shaft speed increases, the degree of slippage of the half couplings increases, limiting the rotation speed of the fan blades.

The coupling halves move without slipping (the engine is warm, the control valve is open).

The coupling halves move without slipping (the engine is warm, the control valve is open).


The engine is warmed up



At high ambient temperatures or when the vehicle is stationary with the engine running and warm, a bimetallic spring opens the control valve connecting chambers A and B of the clutch. Fluid from chamber B flows into chamber A, eliminating slippage between the clutch halves. The fan speed increases, improving engine cooling conditions.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Konstantin Nazarov


 

Previous article
Tdi cooling system description

Current article
Viscous clutch of the cooling system fan

Next articles
Replacing the coolant
Viscous coupling, fan, pulley and fan diffuser
Thermostat — removal and installation
Water pump
Radiator — removal and installation
Disassembling the gearbox

 
 

Similar articles from Land Rover repair manuals:
• Working fluid of the brake system and clutch drive Freelander 2 (2006-2014)
• Coolant of the cooling system Freelander 1 (1997-2006)
• Engine cooling system Range Rover 3 (2001-2012)
• Cooling system specifications Defender 2007+ (2007-2016)

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Discovery 3 
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