Dismantling
1. Models with Td4 or KV6 engine: Remove the engine noise cover, if equipped.
ENGINE - Td4, Intake and Exhaust Camshafts, Engine Soundproofing, Models up to May 2002.
2. Models with Td4 or KV6 engine: Loosen and remove the intake manifold.
3. Models with Td4 or KV6 engine: Loosen the clamp that secures the electrical cable and air intake to the body.
4. Models with Td4 or KV6 engine: Raise the air intake and release the washer reservoir hose clamp.
5. Models with Td4 or KV6 engine: Loosen and remove the air intake.
6. Models with Td4 engine: Loosen the 2 clamps and remove the intercooler outlet hose.
7. Turn away 2 bolts of fastening of pipelines of a cooler of working liquid of a steering hydraulic booster.
8. Remove the power steering reservoir from the support bracket and move it aside.
9. Release a clamp and disconnect a block of a socket of a regulator of pressure ABS.
10. Place a cloth under the pressure regulator to avoid splashing brake fluid.
CAUTION: Brake fluid can damage paintwork. If brake fluid comes into contact with painted surfaces, remove any traces of fluid immediately and wash the area with water.
11. Disconnect 2 inlet brake lines from the ABS pressure regulator.
12. Disconnect the 4 brake outlet pipes from the ABS pressure regulator.
CAUTION: Always plug fittings and openings to keep dirt out of the system.
13. Turn away 3 bolts of fastening of a regulator of pressure ABS to a basic arm.
14. Release and remove the ABS pressure regulator from the support bracket.
Installation
1. Install the ABS pressure regulator on the support bracket. Screw in the bolts and tighten them to a torque of 9 Nm.
2. Clear places of accession of brake pipelines and tips of pipelines.
3. Attach the brake lines to the pressure regulator, making sure the lines are properly connected to their respective holes in the regulator.
4. Tighten the couplings with a torque of 17 Nm.
5. Connect the electrical connector to the ABS pressure regulator and fasten the connector retainer.
6. Models with Td4 or KV6 engine: Install the air intake to the body.
7. Models with Td4 or KV6 engine: Attach the air intake to the washer reservoir filler neck and electrical cable tie.
8. Models with Td4 or KV6 engine: Install the air tube.
9. Install the power steering reservoir on the support bracket.
10. Wrap bolts of fastening of pipelines of a cooler of working liquid of a steering hydraulic booster and tighten them the moment of 10 Nanometers.
11. Models with Td4 engine: Connect the intercooler outlet hose and tighten its clamps.
12. Models with Td4 or KV6 engine: Install the engine soundproofing shroud, if equipped.
ENGINE - Td4, Intake and Exhaust Camshafts, Engine Soundproofing, Models up to May 2002.
13. Remove air from the brake system.
BRAKING SYSTEM, ADJUSTMENTS, Bleeding of air from the brake system.
14. To verify that the ABS is working properly, you MUST run diagnostics using the TestBook/T4.
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