Dismantling
1. Disconnect the negative terminal from the battery.
2. Disconnect the generator.
3. Remove the lower engine protection shield.
EXTERIOR PARTS, REPAIR WORK, Engine protection - front.
4. Remove the front bumper assembly.
EXTERIOR PARTS, REPAIR WORK, Front bumper assembly.
5. Remove the front bumper beam.
EXTERIOR PARTS, REPAIR WORK, Front bumper assembly.
6. Remove the radiator.
COOLING SYSTEM: Td6, REPAIR WORK, Radiator.
7. Left side: Remove the coolant expansion tank.
COOLING SYSTEM: Td6, REPAIR WORK, Radiator.
8. Right side: Remove the automatic transmission cooler.
AUTOMATIC TRANSMISSION - GM 5L40-E, REPAIR WORK, Automatic transmission cooler.
9. For diesel vehicles: Loosen and remove the intercooler pipes.
10. Left side: Remove the windshield washer reservoir.
WINDSHIELD WIPERS AND WASHERS, REPAIR WORK, Combined windshield/headlamp washer reservoir.
Repair works
1. Remove damaged panels, prepare joint edges and install new panels in accordance with the Body Panel Repair Rules. Punch or drill holes in the panel to be installed for the plug weld, as shown in the figure.
Assembly
1. Left side: Install the windshield washer reservoir.
WINDSHIELD WIPERS AND WASHERS, REPAIR WORK, Combined windshield/headlamp washer reservoir.
2. For diesel vehicles: Connect and secure the intercooler pipes.
3. Right side: Install the automatic transmission cooler.
AUTOMATIC TRANSMISSION - GM 5L40-E, REPAIR WORK, Automatic transmission cooler.
4. Left side: Reinstall the coolant expansion tank.
COOLING SYSTEM: Td6, REPAIR WORK, Radiator.
5. Install the radiator.
COOLING SYSTEM: Td6, REPAIR WORK, Radiator.
6. Install the front bumper beam in place.
EXTERIOR PARTS, REPAIR WORK, Front bumper assembly.
7. Reinstall the front bumper assembly.
EXTERIOR PARTS, REPAIR WORK, Front bumper assembly.
8. Reinstall the lower engine protection shield.
EXTERIOR PARTS, REPAIR WORK, Engine protection - front.
9. Connect the generator.
10. Connect the negative terminal to the battery.
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