NOTE: The rear side member upper extension section is serviced as a separate welded panel; it is also served as part of the rear spar.
NOTE: The panel is serviceable without its weld studs.
1. When replacing the upper side extension section of the rear side member, the following elements are removed:
- Rear bumper trim
- Rear bumper mount
- Tail light support panel
- Lower side extension section of the rear side member
2. For additional information on this repair procedure, refer to the following sources: For additional information, refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation) / Standard Service Station Techniques (100-00 General Information, Description and Operation).
3. Remove the lower side extension section of the rear side member. For more information, refer to the chapter: Lower Section of Rear Side Member Extension (501-30 Rear Sheet Metal Repairs, Removal and Installation).
4. Mill out the contact welding areas.
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5. Separate the connections and remove the old panel.
Installation
1. Prepare the mating surfaces of the old and new panels.
2. Position the new panel in the desired location and secure it in place. Check the alignment. If it is correct, proceed to the next step. If not, make the necessary adjustments and recheck before continuing.
3. Perform electric rivet welding using MIG technology.
4. Install weld studs.
5. Clean all welds.
6. Installation of the corresponding panels and mechanical elements is carried out in the reverse order of removal.
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