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Steering gear (Discovery 3)

 
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  • Discovery
  • Discovery 3
  • Chassis
  • Steering
  • Steering gear
 
        0  
Steering gear


Item nameSpare part catalog numberDescription
1-Tie rod end
2-Lock-nut
3-Steering rod
4-Case
5-Connecting the inlet/outlet pipes to the pump
6-Hydraulic distributor housing
7-Input shaft
8-Supply/discharge pipelines
9-Steering gear housing fasteners
10-Gear housing


The steering gear is located in front of the engine, under the auxiliary drive belt. The steering gear is mounted to the chassis using two brackets, to which it is attached with flange bolts and crown nuts. A special device on the nut prevents it from turning when the bolt is loosened and tightened. Crown nuts are used only once and should be replaced after dismantling the mechanism. Nylock M12 nuts can be used to replace crown nuts.

The steering mechanism has a single-piece cast aluminum housing, which contains a mechanical steering rack, a hydraulic distributor and a hydraulic booster.

The steering mechanism uses a rack with a piston, which moves in the housing on plain bearings. The drive pinion, connected to the hydraulic distributor, rests on the bearings and engages with the rack teeth. The toothed rack is pressed against the pinion by a spring-loaded plunger. This ensures the engagement of the teeth with a minimum gap. The pinion is connected to the hydraulic distributor by a torsion bar. The rotational movement of the steering wheel is converted into linear movement by the rack gear. This operation is initiated by the hydraulic distributor. The movement is converted into wheel rotation by adjustable rods.



On one side of the mechanism body there is a hydraulic booster piston with a diameter of 49 mm. Both ends of the piston are connected to the pressure chamber and the return chamber, which are connected to the hydraulic distributor via external metal tubes.

At each end of the mechanism there is a threaded hole designed for attaching the tie rod. The outer ends of the mechanism are covered with covers that protect it from dirt and moisture. The tie rod has a long threaded shank on which the tie rod end is attached. The thread allows you to adjust the toe-in of the steered wheels. After setting the appropriate toe-in, the position of the tie rod ends is fixed by tightening the lock nuts.

The entire length of the mechanism has a central hole. This hole ensures the air balance in the covers when the wheels turn. The covers can be replaced and are attached to the mechanism body and rods with special clamps.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Saveliy Ushakov


 

Previous articles
Location of units and components of the steering system
Inspection and verification
Table of signs of malfunction
DTC Trouble Code Index
Filling the RU amplifier system and removing air from it
Power steering system flush
Power steering specification
Location of units and parts of the power steering

Current article
Steering gear

Next articles
Hydraulic distributor of the steering gear
How does a hydraulic power steering system work?
Power steering pump
High pressure tank and hose
Power Steering Pressure Test — 2.7L Diesel
Power Steering Pressure Test — 4.0L
Power Steering Pressure Test — 4.4L
Power Steering Fluid Reservoir — 2.7L Diesel

 
 

Similar articles from Land Rover repair manuals:
• Steering gear housing Freelander 2 (2006-2014)
• Protective cover for steering gear Freelander 1 (1997-2006)
• Steering system Range Rover 3 (2001-2012)
• Steering gear centering Defender 2007+ (2007-2016)

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Discovery 3 
  • General information
  • Using the manual
  • Precautionary measures
  • Service Information
  • Technique
  • Health protection
  • Road test
  • Identification codes
  • Jacking and lifting
  • Maintenance - diesel
  • Maintenance - petrol
  • Chassis
  • Suspension
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Dynamic suspension
  • Cardan shaft
  • Rear drive axle
  • Front drive axle
  • Front axle axles
  • Rear axle axles
  • Brake system
  • Parking brake
  • Hydraulic brake
  • Vacuum brake booster
  • Anti-lock braking system
  • Steering
  • Steering column
  • Power unit
  • Petrol engine 4.0L
  • Petrol engine 4.4L
  • Diesel engine 2.7L
  • Engine cooling
  • Fuel supply
  • Drive units
  • Launch system
  • Ignition system
  • Emission reduction
  • Air filtration
  • Fuel vapor control
  • Electronic control part
  • Car gearbox
  • Clutch
  • All-wheel drive systems
  • Transfer case
  • Exhaust system
  • Fuel tank and lines
  • Acceleration control
  • Electrical equipment
  • Climate control
  • Instruments and control lamps
  • Battery and charging system
  • Information system
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  • Power distribution
  • Electronic Function Group
  • Body and coating
  • Body elements
  • Interior and body trim
  • Mirrors and glasses
  • Seats
  • Instrument panel and console
  • Handles and locks
  • Windshield wipers and washers
  • Sunroof and bumpers
  • Safety system
  • Body repairs
  • Repair of front end elements
  • Repair of back elements
  • Side panel repair
  • Frame and body mount

Discovery 1 
  • General information
  • Technical specifications
  • Introduction to manual
  • Troubleshooting
  • Power unit
  • Diesel engine Tdi
  • Petrol engine V8i (3.9 l)
  • Petrol engine V8i (4.0 l)
  • Petrol engine Mpi
  • Reducing harmful emissions
  • Fuel system Tdi
  • Fuel system MFi
  • Fuel system SFi
  • Fuel system MPi (MEMS)
  • Cruise control
  • Cooling system (Tdi)
  • Cooling system (V8i)
  • Cooling system (MPi)
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox R380
  • Manual gearbox LT 77
  • Transfer case LT230T
  • Automatic gearbox
  • Cardan shaft
  • Rear axle
  • Front axle
  • Chassis
  • Steering system
  • Front suspension
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Body and interior
  • Passive safety
  • Doors, locks and windows
  • Exterior body parts
  • Interior trim details
  • Seats
  • Electrical equipment
  • Heating and ventilation
  • Air conditioning
  • Windscreen wipers
  • Starting and charging system
  • Equipment and devices
  • Lighting and headlights


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