Dismantling
1. Disconnect "negative" battery terminal.
2. Drain the engine coolant.
COOLING SYSTEM: Td4 engine, ADJUSTMENTS, Coolant drain, system flush and fill.
3. Remove the valve cover with gasket.
ENGINE - Td4, Intake and exhaust camshafts, Valve cover gasket.
4. Turn away a collar and disconnect a hose of a broad tank from a distributive pipe of system of cooling.
5. Turn away a bolt of fastening of a fuel stage to a pipe of system of cooling.
6. Turn away bolts of fastening of a pipe of system of cooling to a head of cylinders.
7. Turn away bolts of fastening of a pipe of system of cooling to a final collector.
8. Loosen the clamps and remove the hose from the turbocharger outlet.
9. Turn away three bolts of fastening of a heat-shielding screen to a distributive pipe of system of cooling.
10. Turn away a bolt, remove a pipe of system of cooling from the case of the thermostat and utilize a lining.
11. Remove the heat shield.
12. Loosen the bolt securing the EGR tube to the cylinder head.
13. Turn away 2 bolts of fastening of tube EGR to a final collector.
14. Turn away 3 bolts of fastening of a turbocharger to a final collector. Dispose of the gasket.
15. Turn away 8 nuts and remove a final collector. Dispose of gaskets.
Installation
1. Wipe down the exhaust manifold and mating surface.
2. Install the exhaust manifold to the cylinder head using new gaskets.
3. Screw nuts of fastening of a final collector and tighten them. Tightening torque 24 Nm.
4. Install the turbocharger on a new gasket and tighten the bolts of its fastening. Tightening torque 50 Nm.
5. Wipe the exhaust gas recirculation pipe and mating surface.
6. Screw in the bolts securing the EGR tube to the manifold and tighten them to a torque of 22 Nm.
7. Tighten the bolt securing the EGR tube to the cylinder head. Tightening torque 20 Nm.
8. Install the heat shield.
9. Wipe the distribution pipe of the cooling system and mating surfaces.
10. Put a new seal on the distribution pipe of the cooling system, install the pipe on the thermostat housing and tighten the bolt to 8 Nm.
11. Tighten the heat shield mounting bolts. Tightening torque 8 Nm.
12. Tighten the distribution pipe mounting bolts to 20 Nm.
13. Screw in bolts of fastening of a fuel stage to a distributive pipe and tighten them. Tightening torque 10 Nm.
14. Attach a hose of a broad tank to a distributive pipe and fix it with a collar.
15. Put on the TKR outlet air hose and tighten the clamps.
16. Install valve cover with gasket.
ENGINE - Td4, Intake and exhaust camshafts, Valve cover gasket.
17. Fill the cooling system with coolant.
COOLING SYSTEM: Td4 engine, ADJUSTMENTS, Coolant drain, system flush and fill.
18. Attach "negative" battery terminal.
Comments on this article