Contents: Removal ⇩ Installation ⇩
Special tool
100-012 Slide Hammer | 205-873/1 Remover/Installer, Transfer Case Seal |
205-873/2 Protector, Transfer Case Seal | 205-873/3 Punch/Screws, Transfer Case Seal |
Removal
1. Raise and support the vehicle.
WARNING: Ensure that the vehicle is supported securely.
2. Remove the transfer case. Refer to the procedure: Power Transfer Unit - 2.2L Duratorq - Td4, Vehicle includes: 6-speed manual transmission with drive axle - M66 AWD (308-07B Transfer Case, Removal and Installation).
3.
Be very careful not to damage the seal. Inspect the seal and replace it if damaged

4. Special tool: 205-873/1, 205-873/3
Make sure the area around the part is clean and free of foreign particles. Be extremely careful not to damage the mating surfaces.

5.

6. Special tool: 100-012

Installation
1. Special tool: 205-873/2
CAUTION: To avoid damage to the special tool and the formation of splinters, use a soft-faced hammer.

2. When installing, perform the removal procedure in reverse order.
3. Install the transfer case. Refer to the procedure: Power Transfer Unit - 2.2L Duratorq - Td4, Vehicle includes: 6-speed manual transmission with drive axle - M66 AWD (308-07B Transfer Case, Removal and Installation).
4. Check the transfer case fluid level and add fluid if necessary. Refer to procedure: Checking the Transfer Case Fluid Level (308-07B Transfer Case, General Procedures).
100-012 Slide Hammer
205-873/1 Remover/Installer, Transfer Case Seal
205-873/2 Protector, Transfer Case Seal
205-873/3 Punch/Screws, Transfer Case Seal
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