Dismantling
1. Remove the panel covering the brake pedal assembly.
VEHICLE INTERIOR PARTS, REPAIR WORKS, Control panel lower shield - passenger side.
2. Remove the protective shield.
CAR INTERIOR PARTS, REPAIR WORKS, Control panel lower cover.
3. Disconnect the brake pedal position sensor cable connector from the pedal assembly.
4. Take out cotter pin and remove the finger connecting a pusher of the vacuum booster with a brake pedal.
5. Remove and discard the three nuts securing the brake pedal assembly to the body panel.
6. Separate the brake pedal assembly and remove it from the vehicle.
NOTE: Do not further disassemble if the assembly is being removed for ease of access only.
7. Release and remove the brake pedal position sensor from its socket.
8. Remove the sensor socket from the brake pedal bracket.
9. Remove the brake pedal return spring.
10. Turn away two nuts and take out two bolts of fastening of an arm of a returnable spring to knot of a brake pedal. Remove the spring bracket.
Assembly
1. Install the return spring bracket on the brake pedal assembly, insert the mounting bolts, screw the nuts onto them and tighten them with a torque of 10 Nm.
2. Connect the return spring to the pedal bracket and install the pedal position sensor on it.
3. Install the pedal assembly to the body panel, install new nuts and tighten them to 26 Nm.
CAUTION: The nuts connecting the vacuum booster to the pedal bracket must be re-tightened after 30 minutes.
4. Establish the gauge of position of a brake pedal in a socket, connect a block of a wire to its socket and fix it in a socket.
5. Connect the pusher to the pedal, insert your finger and install the cotter pin in its hole.
6. Make sure the sensor makes contact with the protrusion of the pedal when the pedal is in the up position.
7. Replace the protective shield.
CAR INTERIOR PARTS, REPAIR WORKS, Control panel lower cover.
8. Replace the panel covering the brake pedal assembly.
VEHICLE INTERIOR PARTS, REPAIR WORKS, Control panel lower shield - passenger side.
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