Fuel Cooling Radiator: Before May 2003 (Freelander 1)

Dismantling

1. Disconnect the negative battery terminal.

WARNING: Fuel vapors are highly flammable and toxic and explosive in confined spaces. Always have a foam, carbon dioxide (CO₂), gas or powder fire extinguisher on hand when working with fuel.

2. Remove the engine soundproofing cover.

ENGINE - Td4, Inlet and outlet camshafts, Engine soundproofing casing, models produced before May 2002.

3. Before starting work, clean the areas adjacent to the radiator and fuel fittings. Care should be taken not to damage the radiator when installing it.

4. Place a container under the radiator to collect any spilled fuel.

4. Place a container under the radiator to collect any spilled fuel.

5. Loosen the 2 clamps and remove the hoses from the fuel radiator.

CAUTION: Always plug the fittings and holes to protect the system from dirt.

6. Unscrew the 2 bolts securing the fuel radiator to the upper cross member of the radiator frame. Remove the radiator from the vehicle.

7. Unscrew 2 bolts and remove brackets from the fuel radiator.

Installation

1. Install the brackets with rubber cushions on the fuel heat exchanger and tighten the bolts to a torque of 10 Nm.

2. Install the fuel cooling radiator and tighten the mounting nuts to a torque of 10 Nm.
3. Wipe the connecting parts of the fuel hoses.

4. Connect the fuel hoses to the radiator and secure it with clamps.

5. Replace the soundproofing casing.