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General installation instructions (Discovery 3)

 
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Contents: Component removal ⇩ Disassembling ⇩ Cleaning components ⇩

Component removal


Whenever possible, clean components and the surrounding area before removal.
  • Blank off openings exposed by component removal.
  • Following disconnection, seal fuel, oil or hydraulic lines immediately using suitable blanking plugs or caps.
  • Seal open ends of exposed oilways using suitable tapered hardwood plugs or conspicuous plastic plugs.
  • Immediately a component is removed, place it in a suitable container; use a separate container for each component and its associated parts.
  • Clean bench and provide marking materials, labels and containers before disassembling components.

Disassembling


Observe scrupulous cleanliness when disassembling components, particularly when brake, fuel, air suspension or hydraulic system parts are disassembled. A particle of dirt or cloth fragment could cause a serious malfunction if trapped in these systems.

Blow out all tapped holes, crevices, oilways and fluid passages with dry, compressed air.

Data taken from the website: lrman.ru

CAUTION: Suitable eye protection must be worn.

  • Discard all seals and 'O' rings and replace with new when reassembling.
  • Use suitable marker ink to identify mating parts, do not use a scriber or centre punch as they could initiate cracks or distortion.
  • Wire or tape mating parts together where necessary to prevent accidental interchange.
  • Suitably identify parts which are to be renewed and to those parts requiring further inspection. Keep these parts separate.
  • To ensure that the correct replacement part has been obtained, do not discard a part due for renewal until after comparing it with the new part.



Cleaning components


Always use cleaning agents which are suitable for the work being undertaken and the components being cleaned. NEVER use gasoline (petrol) as a cleaning agent (degreaser). Always ensure that the component being cleaned is compatible with the cleaning agent.

Always follow the manufacturer's instructions regarding the use of cleaning agents and ensure that the environment in which the work is being undertaken is suitable. See Health and Safety Precautions for further information regarding cleaning.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Saveliy Ushakov


 

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Discovery 3 
  • General information
  • Using the manual
  • Precautionary measures
  • Service Information
  • Technique
  • Health protection
  • Road test
  • Identification codes
  • Jacking and lifting
  • Maintenance - diesel
  • Maintenance - petrol
  • Chassis
  • Suspension
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Dynamic suspension
  • Cardan shaft
  • Rear drive axle
  • Front drive axle
  • Front axle axles
  • Rear axle axles
  • Brake system
  • Parking brake
  • Hydraulic brake
  • Vacuum brake booster
  • Anti-lock braking system
  • Steering
  • Steering column
  • Power unit
  • Petrol engine 4.0L
  • Petrol engine 4.4L
  • Diesel engine 2.7L
  • Engine cooling
  • Fuel supply
  • Drive units
  • Launch system
  • Ignition system
  • Emission reduction
  • Air filtration
  • Fuel vapor control
  • Electronic control part
  • Car gearbox
  • Clutch
  • All-wheel drive systems
  • Transfer case
  • Exhaust system
  • Fuel tank and lines
  • Acceleration control
  • Electrical equipment
  • Climate control
  • Instruments and control lamps
  • Battery and charging system
  • Information system
  • Lighting and headlights
  • Power distribution
  • Electronic Function Group
  • Body and coating
  • Body elements
  • Interior and body trim
  • Mirrors and glasses
  • Seats
  • Instrument panel and console
  • Handles and locks
  • Windshield wipers and washers
  • Sunroof and bumpers
  • Safety system
  • Body repairs
  • Repair of front end elements
  • Repair of back elements
  • Side panel repair
  • Frame and body mount

Discovery 1 
  • General information
  • Technical specifications
  • Introduction to manual
  • Troubleshooting
  • Power unit
  • Diesel engine Tdi
  • Petrol engine V8i (3.9 l)
  • Petrol engine V8i (4.0 l)
  • Petrol engine Mpi
  • Reducing harmful emissions
  • Fuel system Tdi
  • Fuel system MFi
  • Fuel system SFi
  • Fuel system MPi (MEMS)
  • Cruise control
  • Cooling system (Tdi)
  • Cooling system (V8i)
  • Cooling system (MPi)
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox R380
  • Manual gearbox LT 77
  • Transfer case LT230T
  • Automatic gearbox
  • Cardan shaft
  • Rear axle
  • Front axle
  • Chassis
  • Steering system
  • Front suspension
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Body and interior
  • Passive safety
  • Doors, locks and windows
  • Exterior body parts
  • Interior trim details
  • Seats
  • Electrical equipment
  • Heating and ventilation
  • Air conditioning
  • Windscreen wipers
  • Starting and charging system
  • Equipment and devices
  • Lighting and headlights


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