GENERAL INFORMATION, Precautions when working with electrical equipment.
Dismantling
1. Put the car on a lift.
2. Disconnect the negative plug from the storage battery.
3. Remove the protective shield.
EXTERIOR PARTS, REPAIR WORKS, Engine protection - front.
4. Loosen the 2 screws of the belt tensioner.
5. Loosen the belt tension by turning the tensioner all the way counterclockwise.
6. Remove the belt from the tensioner pulley.
7. Remove the belt from the power steering pump drive pulley.
8. Place a container under the power steering pump, disconnect the pipeline and drain the working fluid. Close the openings of the connections with plugs.
9. Loosen the clamp and disconnect the supply hose from the power steering pump. Close the openings of the connections with plugs.
10. Remove 2 Allen screws and 1 nut. Remove the power steering pump.
NOTE: Do not further disassemble if a component is being removed only for ease of access.
11. While holding the pump shaft with a socket wrench, remove the pump drive pulley screws.
12. Turn out screws and remove a pulley of a drive of the pump of the hydraulic booster.
13. Turn out 5 screws and remove arms from the hydraulic booster pump.
Assembly
1. Install the brackets on the power steering pump and tighten the 5 screws to 25 Nm.
2. Install the drive pulley on the pump shaft and tighten the screws by hand.
3. While holding the pump shaft with an Allen key, tighten the 3 pump drive pulley screws to 25 Nm.
4. Install the power steering pump in place and tighten the mounting screws and mounting nut. Tighten the pump mounting screws with a torque of 10 Nm, and the mounting nut with a torque of 25 Nm.
5. Remove the connector blocks, put on the supply hose and tighten the hose clamp.
6. Clean the power steering pump and pipe union.
7. Fit a new O-ring to the end of the pipeline, connect the pipeline to the pump and tighten the high pressure union nut to 25 Nm.
8. Install the implement drive belt over all pulleys except for the idler pulley.
9. Slide the belt over the tensioner pulley. Make sure the drive belt wraps around all the pulleys.
10. Set attachment drive belt tension.
11. Tighten the tensioner screws to 30 Nm.
12. Replace the protective shield.
EXTERIOR PARTS, REPAIR WORKS, Engine protection - front.
13. Attach the negative plug to the storage battery.
14. Add working fluid to the required level and remove air from the system.
STEERING, ADJUSTMENTS, Power Steering (PAS) - removal of air.
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