Contents: Removal ⇩ Installation ⇩
Removal
All cars
1. Raise and support the vehicle.
WARNING: Ensure that the vehicle is supported securely.
2. Remove the cooling fan motor and housing. Refer to procedure: Cooling Fan (303-03B Engine Cooling - 2.2L Duratorq - Td4, Removal and Installation).
3. Remove the bumper mount. Refer to procedure: Front Bumper (501-19 Bumpers, Removal and Installation).
4. Remove the charge air cooler. Refer to procedure: Charge Air Cooler (303-12B Intake Air Distribution and Filtration - 2.2L Duratorq - Td4, Removal and Installation).


Cars with automatic transmission


All cars
Installation
All cars



1. Install rubber supports.
2. Carefully install the radiator.
3. Install the supports and tighten the bolts. Tightening torque: 6 Nm
Cars with automatic transmission
4. Install the automatic transmission fluid heat exchanger. Tightening torque: 6 Nm
5. Connect and secure the coolant hose.
All cars
6. Connect the expansion tank hose to the radiator.
7. Connect the A/C condenser to the radiator. Tightening torque: 10 Nm
8. Install the charge air cooler. Refer to procedure: Charge Air Cooler (303-12B Intake Air Distribution and Filtration - 2.2L Duratorq - Td4, Removal and Installation).
9. Install the bumper mount. Refer to procedure: Front Bumper (501-19 Bumpers, Removal and Installation).
10. Install the cooling fan motor and housing. Refer to procedure: Cooling Fan (303-03B Engine Cooling - 2.2L Duratorq - Td4, Removal and Installation).
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