Removal and installation the fuel tank (Freelander 2)

Special tool

310-123 Locking Ring, Fuel Tank

General equipment: Powertrain Jack

After draining, fuel may still remain in the fuel tank. Avoid open flames, sparks or flammable substances.

Extreme cleanliness must be observed when handling these elements. Plug all openings. Use new caps.

NOTE: Illustrations may differ in some details, but the fundamental points are completely true.

Removal

All cars

1. Disconnect the battery ground cable. Refer to procedure: Specifications (414-00 Charging System - General Information, Specifications).

2. Drain the fuel from the fuel tank. Refer to procedure: Draining the Fuel Tank (310-00 Fuel System - General Information, General Procedures).

3. Remove the coin tray.



4. Loosen the adjusting nut and disconnect the parking brake cables from the compensator.





5. Fold the right rear seat cushion forward.

6. Remove the carpet and remove the bushing.



Cars with fuel-fired auxiliary heater

7.

Extreme cleanliness must be observed when handling these elements. Plug all openings. Use new caps.

All cars

8. Disconnect the electrical connector and ventilation hose.



9. Raise the vehicle.

WARNING: Never work on or under a vehicle that is supported solely by a jack. Always support the vehicle securely.

10. Remove the exhaust system. Refer to procedure: Exhaust System (309-00A Exhaust System - 3.2L NA - I6, Removal and Installation).



12. Tightening torque: 40 Nm

WARNING: Do not pry the driveshaft joints to disconnect the transfer case or rear differential flanges.

Secure the driveshaft with suitable tires. Use new bolts.

13. Tightening torque: 25 Nm

NOTE: All vehicles up to VIN 180237 and all vehicles with TD4 engine and automatic transmission starting with VIN 180238

14. Tightening torque: 25 Nm

NOTE: This operation must be performed with an assistant.

15. Compress the middle joint of the driveshaft. Tie the driveshaft to the right side of the car.

Make sure the center joint of the driveshaft is compressed. Failure to do so may result in damage to this component. To avoid damage to the joint or boot, do not allow the driveshaft to hang loose on one side.

16. Tightening torque: 25 Nm

NOTE: Vehicles with TD4 engine and manual transmission starting with VIN 180238

19. Disconnect the parking brake cables from the holder on the fuel tank.



20. Remove the fuel line cap.



21. Disconnect 2 fuel lines.

Extreme cleanliness must be observed when handling these elements. Plug all openings. Use new caps.

Cars with fuel-fired auxiliary heater

22.

Extreme cleanliness must be observed when handling these elements. Plug all openings. Use new caps.

All cars



24. Remove the fuel tank. General equipment: Powertrain Jack. Tightening torque: 25 Nm

WARNING: This step requires the assistance of a second mechanic.

CAUTION: Use new bolts.

25. Remove the fuel tank cushion.

NOTE: Do not continue disassembly if the component is removed only for access.

26. Remove the fuel pump module retaining ring. Special tool: 310-123. Tightening torque: 200 Nm

CAUTION: Extreme cleanliness must be observed when handling these items.

27. Disconnect the fuel filter.

CAUTION: A new O-ring must be installed.

28. Remove the fuel filter.

NOTE: Gasoline engine shown, same for diesel.

29. Remove the fuel pump module.

NOTE: Gasoline engine shown, same for diesel.

• Press down to release the fuel sensor from the clamp.
• Slide the fuel sensor assembly forward to release it from the bracket.
• Remove the fuel sensor from the tank.

31. Remove the fuel tank frame.

Installation

1. Installation is carried out in reverse order.

2. Fill the fuel tank with fuel.

3. Adjust the parking brake. Refer to the procedure: Adjusting the Parking Brake Cable (206-05 Parking Brake and Parking Brake Actuator, General Procedures).