GENERAL INFORMATION, Precautions when working with electrical equipment.
Dismantling
1. Put the car on a lift.
2. Disconnect "negative" battery terminal.
3. Raise the vehicle on a lift.
4. Remove the exhaust system.
EXHAUST MANIFOLD AND EXHAUST GAS SYSTEM: V-8 engine, REPAIRS, Exhaust system and system components suspension.
5. Turn away 8 nuts of fastening of the average heat-shielding screen and remove the screen.
6. Turn away 5 nuts and remove the right heat-shielding screen.
7. Turn away 5 nuts and remove the left heat-shielding screen.
8. Install a support stand under the gearbox.
9. Turn away a bolt and a nut of fastening of a support to a cross beam.
10. Turn out 6 bolts of fastening of a cross beam and remove a cross beam.
11. Remove the silent blocks from the support.
12. Lubricate the LRT-41-018/4 center screw with molybdenum grease and assemble the transfer box support remover as shown.
CAUTION: Make sure the alignment indicator is in the lowest position. The position indicator is a milled flat on the components LRT-41-018/1 and LRT-41-018/2 fixtures.
Assembly
1. Wipe down all mounting and mating surfaces.
2. Lubricate the new support and drill in the transfer case housing to facilitate assembly.
3. Position the new support at the rear of the transfer case and begin installation. The support must move without distortion, and the mounting marks must match each other.
NOTE: For easier alignment, duplicate the alignment mark on the side of the support.
4. Lubricate the center screw of tool LRT-41-018/4 with molybdenum disulphide grease and assemble the transfer case support tool as shown. Start with the center screw fully out, and when the support is about 75% in, reduce the length of the center screw by screwing it all the way into the LRT-41-018/1 slab. This technique will help to avoid that the LRT-41-018 / 4 central screw will touch the gearbox pan.
CAUTION: Make sure the alignment indicator is in the lowest position.
5. Make sure that the support is installed without distortion. If necessary, restore parallelism by hitting the base of the support with a mallet.
6. Install silent blocks.
7. Install the cross beam on the support and start the bolt and nut, but do not tighten them yet.
8. Jack up the gearbox.
9. Screw in bolts of fastening of a cross beam and tighten them the moment of 68 Нм.
10. Remove the jack from under the gearbox.
11. Tighten the nut and bolt securing the support to the cross beam to 100 Nm.
12. Replace left heat shield and secure with nuts.
13. Replace right heat shield and secure with nuts.
14. Install the middle heat shield and tighten its nuts.
15. Reinstall the exhaust system.
EXHAUST MANIFOLD AND EXHAUST GAS SYSTEM: V-8 engine, REPAIRS, Exhaust system and system components suspension.
16. Attach "negative" battery terminal.
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