This procedure covers the replacement of the rear seat backrest bolster assembly with the rear wheel arch outer panel.
Dismantling
1. Disconnect "negative" battery terminal.
2. Disconnect the generator.
3. Disconnect all electronic units.
4. Remove the wheel (wheels).
5. Remove the rear bumper.
EXTERIOR PARTS, REPAIRS, Rear bumper assembly - for vehicles up to 2004 model year.
6. Remove the rear wheel arch liner.
7. Remove the lower panel of a back part of a sidewall of a body.
INTERIOR TRIM PARTS, REPAIRS, 3-door luggage compartment lower decorative panel.
8. Remove the rear seat.
SEATS, REPAIRS, Rear left seat.
SEATS, REPAIR WORKS, Rear right seat.
9. Remove the back side panel of an upholstery of salon.
INTERIOR TRIM PARTS, REPAIR WORKS, 3-door rear side decorative panel.
10. Remove the rear shock absorber.
REAR SUSPENSION, REPAIR WORKS, Shock absorber.
11. Right side: Remove the fuel filler neck.
FUEL SUPPLY OF PETROL ENGINE, ADJUSTMENTS, Filler pipe.
12. Right side: Remove the fuel tank from the vehicle.
PETROL ENGINE FUEL SUPPLY, CONTROLS, Fuel Tank: Except North American Market.
Repair work
1. Remove damaged panels, prepare joint edges and install new panels in accordance with the Body Panel Repair Code. Punch or drill holes in the panel to be installed for the cork weld as shown.
Installation
1. Right side: Install the fuel tank on the vehicle.
PETROL ENGINE FUEL SUPPLY, CONTROLS, Fuel Tank: Except North American Market.
2. Right side: Install the fuel filler neck.
FUEL SUPPLY OF PETROL ENGINE, ADJUSTMENTS, Filler pipe.
3. Install the rear shock absorber.
REAR SUSPENSION, REPAIR WORKS, Shock absorber.
4. Establish the back side panel of an upholstery of salon.
INTERIOR TRIM PARTS, REPAIR WORKS, 3-door rear side decorative panel.
5. Reinstall the rear seat.
SEATS, REPAIRS, Rear left seat.
SEATS, REPAIR WORKS, Rear right seat.
6. Establish the bottom panel of a back part of a sidewall of a body.
INTERIOR TRIM PARTS, REPAIRS, 3-door luggage compartment lower decorative panel.
7. Reinstall the rear wheel arch liner.
8. Reinstall the rear bumper.
EXTERIOR PARTS, REPAIRS, Rear bumper assembly - for vehicles up to 2004 model year.
9. Replace the wheel (wheels) and tighten the nuts to a torque of 115 Nm.
10. Connect all electronic units.
11. Attach the generator.
12. Attach "negative" battery terminal.
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