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Front spar (Discovery 3)

 
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  • Discovery
  • Discovery 3
  • Body and coating
  • Repair of front end elements
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        0  
Contents: Removal ⇩ Installation ⇩

Removal


NOTE: This procedure requires removal of the body from the body frame.


NOTE: This procedure replaces the front side member along with the hood latch panel, front wheel well and front cross member.


1. Place the car on the overpass.

2. Disconnect both cables from the battery. For more information, refer to Specification.

3. Left side: Remove the battery.

4. Remove the front fender. For more information, refer to Fender (76.10.24)

5. Remove the hood latch panel. For more information, refer to Hood Latch Panel (76.16.22)

6. Remove the front crossmember. For more information, refer to Front Crossmember (77.20.25)

7. Remove the front wheel arch. For more information, refer to Front Wheel Arch.

8. Remove the hood.

9. Remove both hood pillars.

10. Remove the hood wiring harness.

11. Remove the mixing chamber panel. For more information, refer to Accumulating Chamber (80.15.62)

12. Remove both wiper arms with blades.

13. Left Side: Remove the power steering fluid reservoir. For more information, refer to Power Steering Fluid Reservoir -2.7L Diesel (57.15.08)

14. Remove the instrument cluster. For more information, refer to Instrument Cluster - 2.7L Diesel (76.46.23/99)

15. Remove insulation from the inner and outer bulkhead.

16. Right side: Release the ABS modulator.

17. Right side: Remove the accelerator pedal. For more information, refer to Accelerator Pedal (19.20.01)

(The original article is located on: «www.lrman.ru»)

18. Left side: Remove the battery junction block. For more information, refer to Battery Junction Box (BJB) -2.7L Diesel (86.70.55)



19. Release the wiring harness from the bulkhead.

20. Release the wiring harness from the wing apron reinforcement.

21. Release the wiring harness from the side member.

22. Left Side: Remove the fuel coolant heater module. For more information, refer to Auxiliary Heater (universal action), fuel-fired (80.40.01)

23. Remove the door sill trim panels. For more information, refer to Door Sill Trim Panel (76.49.54)

24. Remove the footrest.

25. Remove the front door opening trim panel. For more information, refer to Front Door Opening Trim Panel (76.13.27)

26. Remove the front carpet.

27.
Front spar


Item nameDescription
118 spot welds.
216 spot welds.

28.
Front spar


Item nameDescription
16 plug welds and butt weld.

29. Additional information:


  • Weld. For more information, see Body Repairs.
  • Anti-corrosion protection. For more information, see Anti-corrosion protection.
  • Tolerances: For more information, see Body and Frame.

Installation


1. Installation is carried out in the reverse order to dismantling.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Saveliy Ushakov


 

Previous articles
Specification
Rear section of the fender apron panel reinforcement
Wing Apron Panel Closing Panel
Sheet metal front elements
Hood Latch Panel
Wing Apron Panel

Current article
Front spar

Next articles
Front cross member
Front wheel arch
Front section of the fender apron panel reinforcement
Wing Apron Panel Section
Front side member section
Front wheel arch section
Reinforcement of the wing apron panel
Reinforcement of the front wheel arch

 
 

Similar articles from Land Rover repair manuals:
• Front spar Freelander 2 (2006-2014)
• Front spar (front part) Freelander 1 (1997-2006)
• Front spar end panel Range Rover 3 (2001-2012)
• Front and rear axles Defender 2007+ (2007-2016)

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Discovery 3 
  • General information
  • Using the manual
  • Precautionary measures
  • Service Information
  • Technique
  • Health protection
  • Road test
  • Identification codes
  • Jacking and lifting
  • Maintenance - diesel
  • Maintenance - petrol
  • Chassis
  • Suspension
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Dynamic suspension
  • Cardan shaft
  • Rear drive axle
  • Front drive axle
  • Front axle axles
  • Rear axle axles
  • Brake system
  • Parking brake
  • Hydraulic brake
  • Vacuum brake booster
  • Anti-lock braking system
  • Steering
  • Steering column
  • Power unit
  • Petrol engine 4.0L
  • Petrol engine 4.4L
  • Diesel engine 2.7L
  • Engine cooling
  • Fuel supply
  • Drive units
  • Launch system
  • Ignition system
  • Emission reduction
  • Air filtration
  • Fuel vapor control
  • Electronic control part
  • Car gearbox
  • Clutch
  • All-wheel drive systems
  • Transfer case
  • Exhaust system
  • Fuel tank and lines
  • Acceleration control
  • Electrical equipment
  • Climate control
  • Instruments and control lamps
  • Battery and charging system
  • Information system
  • Lighting and headlights
  • Power distribution
  • Electronic Function Group
  • Body and coating
  • Body elements
  • Interior and body trim
  • Mirrors and glasses
  • Seats
  • Instrument panel and console
  • Handles and locks
  • Windshield wipers and washers
  • Sunroof and bumpers
  • Safety system
  • Body repairs
  • Repair of front end elements
  • Repair of back elements
  • Side panel repair
  • Frame and body mount

Discovery 1 
  • General information
  • Technical specifications
  • Introduction to manual
  • Troubleshooting
  • Power unit
  • Diesel engine Tdi
  • Petrol engine V8i (3.9 l)
  • Petrol engine V8i (4.0 l)
  • Petrol engine Mpi
  • Reducing harmful emissions
  • Fuel system Tdi
  • Fuel system MFi
  • Fuel system SFi
  • Fuel system MPi (MEMS)
  • Cruise control
  • Cooling system (Tdi)
  • Cooling system (V8i)
  • Cooling system (MPi)
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox R380
  • Manual gearbox LT 77
  • Transfer case LT230T
  • Automatic gearbox
  • Cardan shaft
  • Rear axle
  • Front axle
  • Chassis
  • Steering system
  • Front suspension
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Body and interior
  • Passive safety
  • Doors, locks and windows
  • Exterior body parts
  • Interior trim details
  • Seats
  • Electrical equipment
  • Heating and ventilation
  • Air conditioning
  • Windscreen wipers
  • Starting and charging system
  • Equipment and devices
  • Lighting and headlights


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