Dismantling
1. Disconnect "negative" battery terminal.
2. Remove the engine support.
ENGINE - Td4, Intake and exhaust camshafts, Right engine hydraulic mount.
3. Loosen the 3 bolts securing the power steering pump drive pulley.
4. Remove the implement drive belt.
ENGINE START AND BATTERY CHARGING SYSTEM, REPAIR WORK, Attachment drive belt - Td4 engine.
5. Raise the engine on a hoist.
6. Turn away bolts and remove a pulley of a drive of the pump of the hydraulic booster.
7. Cover the generator so that it is not exposed to working fluid.
8. Place a container under the power steering pump, loosen the clamp and disconnect the supply hose from the pump. Let the working fluid drain.
CAUTION: Do not allow oil or liquid to come into contact with the generator.
9. Turn away a hollow bolt of fastening of an exhaust hose to the pump. Disconnect the hose, remove and discard the sealing washers.
CAUTION: Before disconnecting or removing system components, make sure that the surfaces adjacent to the connection points are free of dirt. Install plugs in fittings and piping to keep dirt out of the system.
10. Turn out 4 bolts and remove the hydraulic booster pump.
11. Remove the 5 Torx head bolts securing the power steering pump to the support brackets. Assemble the support brackets.
Installation
1. Install the support brackets on the power steering pump, screw in the Torx head bolts and tighten them to 25 Nm.
2. Reinstall the power steering pump and tighten the bolts. Tighten the M8 bolts to 25 Nm and the M6 bolts to 10 Nm.
3. Taking new sealing washers, connect the outlet hose to the hydraulic booster pump, wrap the hollow bolt and tighten it with a torque of 25 Nm.
4. Wipe the power steering pump and hose attachment points.
5. Connect the inlet hose to the power steering pump and secure it with a new clamp.
6. Install the pump drive pulley on the power steering pump and tighten the bolts by hand.
7. Install implement drive belt.
ENGINE START AND BATTERY CHARGING SYSTEM, REPAIR WORK, Attachment drive belt - Td4 engine.
8. Tighten the power steering pump drive pulley bolts to 10 Nm.
9. Install the engine mount.
ENGINE - Td4, Intake and exhaust camshafts, Right engine hydraulic mount.
10. Attach "negative" battery terminal.
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