Dismantling
1. Disconnect "negative" battery terminal.
2. Remove the valve cover.
ENGINE - Td4, Intake and exhaust camshafts, Valve cover gasket.
3. For ease of reassembly, mark the exhaust gas bypass pipe and the heat exchanger.
4. Loosen the clamps securing the exhaust gas bypass pipes to the heat exchanger.
5. Remove the tube connecting the heat exchanger of the recirculation system with the recirculation valve.
6. Turn away a bolt of fastening of a fuel stage to a basic arm.
7. Turn away a bolt of fastening of an output hose of a turbocharger to a basic arm.
8. Remove the lower engine protection.
EXTERIOR PARTS, REPAIR WORKS, Engine lower shield.
9. Turn away a bolt of fastening of an output hose of a turbocharger to the top distributive pipe of system of cooling.
10. Turn away 2 bolts of fastening of an arm of a tube to a lifting eye of the engine, remove an arm.
11. Release a collar and remove a vacuum hose.
12. Turn away three bolts of fastening of the heat exchanger of cooling EG (recycling systems) to the cylinder head and to the eye.
13. Lift the heat exchanger above the bracket and place a container under the cooling system hoses to collect the coolant.
14. Loosen the clamps and remove the hoses from the heat exchanger, let the coolant drain.
15. Remove the heat exchanger of the exhaust gas recirculation system (EGR).
Installation
1. Install the cooling system heat exchanger, put on the cooling system hoses and install the clamps.
2. Install the heat exchanger of the recirculation system on the bracket, screw in the bolts and tighten them to a torque of 25 Nm.
3. Install the bracket for attaching the tube to the lifting eye, screw in the bolts and tighten them to a torque of 25 Nm.
4. Attach vacuum hoses and tighten collars.
5. Screw in the bolt securing the turbocharger hose to the cooling system pipe and tighten it. Tightening torque 25 Nm.
6. Reinstall the lower motor guard.
EXTERIOR PARTS, REPAIR WORKS, Engine lower shield.
7. Install the turbocharger air outlet hose bolt to the support bracket and tighten. Tightening torque 10 Nm.
8. Screw in the bolt securing the fuel rail to the support bracket and tighten it. Tightening torque 10 Nm.
9. Install the flue gas bypass pipe on the heat exchanger, but do not tighten until the valve cover is installed.
10. Put on a collar of fastening of a pipe bypass OG and tighten the screw.
11. Install the valve cover.
ENGINE - Td4, Intake and exhaust camshafts, Valve cover gasket.
12. Attach "negative" battery terminal.
13. Add coolant to the correct level.
MAINTENANCE, MAINTENANCE, Cooling system and aftercooler.
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