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Submersible fuel pump module: up to May 2003 (Freelander 1)

 
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Contents: Dismantling ⇩ Installation ⇩
CAUTION: If there is a lot of fuel in the tank, pump it out through the filler neck, using a special device, to a level below the fuel intake.

Dismantling


1. Disconnect the negative battery terminal.

2. Open the right rear door and tailgate.

3. Fold the right rear seat forward.

4. Unfasten the 3 buttons securing the front and rear mats.

5. Slide the luggage compartment carpet back to access the service hatch.

5. Slide the luggage compartment carpet back to access the service hatch.


6. Remove the 6 screws securing the service hatch cover.

The article was copied from this resource (www.LRman.ru)

7. Remove the service hatch cover.

8. Disconnect the electrical connector from the fuel pump module.

9. To facilitate subsequent assembly, mark the fuel hoses, loosen the clamp and remove the fuel supply hose and the return hose.

CAUTION: Fuel leakage is inevitable during this operation. Take safety measures to prevent fire or explosion.


10. Vehicles with fuel-powered interior heater: Loosen the clamp and disconnect the fuel supply hose to the heater.

CAUTION: Always plug the fittings and holes to protect the system from dirt.




CAUTION: Always plug the fittings and holes to protect the system from dirt.


11. Using the LRT-19-009 tool, remove the retaining ring from the fuel pump module housing.

12. Remove the fuel pump module with the sealing ring.

Installation


1. Clean the fuel pump module housing and the mating surfaces on the fuel tank.

2. Install the sealing ring onto the fuel pump module.

3. Install the fuel pump module into the tank and use the LRT-19-009 tool to put the retaining ring in place.

4. Vehicles with fuel-powered interior heater: Connect the fuel supply hose to the heater and secure it with a clamp.

5. Connect the fuel supply and return line hoses, using the previously applied marks as a guide.

6. Connect the electrical connector to the fuel pump module.

7. Replace the service hatch cover.

8. Put the mat back in place and secure it with buttons.

9. Return the rear seat to its original position.

10. Close the rear door and tailgate.

11. Connect the negative battery terminal.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Konstantin Nazarov


 

Previous articles
Checking the fuel system pressure
Draining fuel from the tank
Air cleaner filter element
Bimetallic valve of fuel supply system: before May 2003
Bimetallic valve of fuel supply system: after May 2003
Inertia fuel cut-off switch
Low Fuel Pressure Sensor: Since May 2003
Fuel pressure sensor

Current article
Submersible fuel pump module: up to May 2003

Next articles
Fuel pressure regulator
Fuel lift pump: after May 2003
Fuel lift pump: up to May 2003
Fuel tank — removal and installation
Filler pipe — removal and installation
Injector — removal and installation
High pressure tube
Glow plug — removal and installation

 
 

Similar articles from Land Rover repair manuals:
• Fuel Pump Module 4.0L Discovery 3 (2004-2009)
• Adjustments — accelerator cable (fuel injection pump lever) Discovery 1 (1989-1998)
• High pressure fuel pump Range Rover 3 (2001-2012)
• Fuel pump — removal and installation Defender 2007+ (2007-2016)

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