2.2L Duratorq Td4 Engine Specifications (Freelander 2)

Contents: Lubricants, working fluids, sealants…⇩ Filling volume ⇩ Selecting a Cylinder Head Gasket ⇩ General specification ⇩ Tightening torque specification ⇩

Lubricants, working fluids, sealants and adhesives

Description	Description and part number
T-joints - sealant between ladder structure and engine block	Three bond TB 1215J
Sealant between the oil pan and the block	Three bond TB 1215J
Ladder design camshaft sealant	Loctite 518 (8510302)
Motor oil	SAE 5W-30 oils meeting Ford WSS-M2C13B or ACEA A1 or B1 specifications

Filling volume

Detail	Filling Volume, US Liter/Pint/Quart
Dry volume with filter	6,5/11,4/6,7
Replacement of working fluids during maintenance	5,9/10,4/6,2
The volume of oil required to raise the oil level on the dipstick from the bottom hole to the top hole	1,5/2,6/1,6

Selecting a Cylinder Head Gasket

Piston protrusion	Thickness of the gasket in a compressed state	Number of holes in "a"	Number of holes in "b"
0.55 - 0.60 mm	1.25±0.04 mm	1	1
0.61 - 0.65 mm	1.30±0.04 mm	2	2
0.66 - 0.70 mm	1.35±0.04 mm	3	3
0.71 - 0.75 mm	1.40±0.04 mm	4	4

[Data taken from the website LRman.ru]

"a" and "b" = Thickness Identification

General specification

Detail	Specifications
Parameter	2.2 liter, turbocharged, intercooled, in-line 4-cylinder diesel engine, DOHC, four valves per cylinder
Cylinder arrangement	Four cylinders in a row
Cylinder numbering	No. 1 from the back of the box
Cylinder diameter - nominal	85,0 mm (3,346 in)
Piston stroke, mm	96,0 mm (3,779 in)
Volume	2179 cm³
Cylinder firing order	1 - 3 - 4 - 2
Compression ratio	16,6:1
Direction of rotation	Clockwise when viewed from the front engine accessory drive (FEAD) end
Maximum permissible deformation of the cylinder head	0.03mm (0.00118 in)
Maximum power
All markets except Belgium	118 kW (160 hp) at 4000 rpm
For Belgium	110 kW (150 hp) at 4000 rpm
Maximum torque	400 Nm at 2000 rpm
*Engine oil pressure:**
At 1750 rpm	1.6 bar/160 kPa
At 4000 rpm	3.1 bar/310 kPa
Clearance between balance shaft and crankshaft**
Minimum	0,01mm
Maximum	0,07mm

* Before checking the engine oil pressure, perform a 10 km road test. Do not attempt to warm up the engine to normal operating temperature by idling.
**If the clearance between the balance shaft and the crankshaft is less than 0.01 mm or greater than 0.07 mm, the balance shaft assembly should be replaced.

Tightening torque specification

Description	Nm	lb-ft
Accessory Drive Belt Tensioner Bolt	48	35
Accessory Drive Belt Tensioner Bolt	48	35
Camshaft pulley bolt
Stage 1	20	15
Stage 2	60°	60°
Timing Belt Cover Bolts	6	5
Camshaft timing chain tensioner mounting bolts	7	5
Crankshaft Pulley Bolt:
Stage 1	70	52
Stage 2	60°	60°
Crankshaft rear oil seal support plate	9	7
Elbow coolant outlet pipe	9	7
Cylinder head mounting bolts	A	A
Dipstick tube bolt	10	7
Lower engine insulation	110	81
Lower heat shield for engine insulation	10	7
Lower motor insulation connecting earrings	110	81
Upper engine insulation	110	81
Left Engine Mount Bracket:
M8*	25	18
M12*	80	59
Right Engine Mount Bracket:
M12*	80	59
M14*	175	129
Left engine mount bolt	175	129
Right engine mount bolts	80	59
Flywheel bolts	A	A
Fuel Injector Wiring Harness Bolt	10	7
Fuel filter bracket bolts	25	18
Intake Manifold Runner Control (IMRC) Actuator Bolt	10	7
Intake Manifold Adapter and Throttle Body Mounting Bolt	6	5
Intake Manifold Mounting Bolts	9	7
Lifting brackets	10	7
Oil cooler brackets	10	7
Oil cooler to cylinder block mounting bolts	20	15
Oil filler tube	9	7
Drain plug - oil pan	20	15
Oil pan bolts	9	7
Oil pan extension:
Stage 1	10	7
Stage 2	16	12
Oil pump mounting bolts:	9	7
Stage 1	7	5
Stage 2	9	7
Oil separator bolts	7	5
Oil level sensor	8	6
Piston cooling nozzle mounting bolt	10	7
Timing Belt Tensioner Bolt	25	18
Timing Belt Idler Pulley Bolt	60	44
Rear cover of the timing belt	6	4
Cylinder head cover bolts	10	7
Vacuum pump bolts	9	7