Contents: Removal ⇩ Installation ⇩
Special tool
204-619 G-Clamp | 205-754A Splitter, Ball Joints | 205-857 Remover, Halfshaft |
Removal
1. Remove the mixing chamber panel. Refer to procedure: Mixing Chamber (412-01 Climate Control, Removal and Installation).
2. Release the hood support posts and secure the hood in a vertical position.

3. Raise and support the vehicle.
WARNING: Ensure that the vehicle is supported securely.
4. Remove the wheel and tire assembly. Refer to procedure: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
5. Tightening torque: 60 Nm
WARNING: Use a new nut.

6. Compress the spring assembly with the shock absorber. Special tool: 204-619
NOTE: This step requires the assistance of a second mechanic.

7. Tightening torque: Step 1: 45 Nm. Step 2: 60°
WARNING: Be sure to use a new bolt.

8. Partially release the axle shaft from the steering knuckle. Special tool: 205-857

9. Partially release the axle shaft from the steering knuckle.
CAUTION: To avoid damage to the ball joint, do not allow the axle shaft to hang unsupported at one end.

10. Tightening torque: 100 Nm
CAUTION: Install a new lower control arm ball joint nut.
CAUTION: Do not allow the ball joint to rotate.

Details can be found on the website (www.LRman.ru)
11. Special tool: 205-754A

12. Remove the axle shaft from the steering knuckle.
CAUTION: Do not use a hammer to separate the axle shaft from the hub assembly, failure to do so may result in damage to the axle shaft.

13. Tightening torque: 25 Nm
WARNING: Manual transmission: Fluid leakage is inevitable, use an absorbent cloth or install a container to collect the fluid.
NOTE: The illustration shows the petrol version, the diesel version uses studs and nuts. The tightening torque is the same for all models.

Installation
1. Install the elements back in place in reverse order.
Tighten the axle nut by hand. Do not use an air tool to install the nut. Failure to do so may result in damage to this component.
2. Manual Transmission Vehicles Only: Check the transmission fluid level and add fluid if necessary. Refer to: Checking the Transmission Fluid Level (308-03 Manual/Transaxle Transaxle, General Procedures).
204-619 G-Clamp
205-754A Splitter, Ball Joints
205-857 Remover, Halfshaft
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